Page 1 Manufactured by: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 WILLOW GREENHOUSE MODEL # : 2404014B For Horticulture Use Only Please visit www.backyarddiscovery.com...
Page 2 OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings or concrete pad to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. •...
Page 3 OWNER'S MANUAL - ANCHORING LAYOUT 7'- 11/16" 2152mm 8 15/16" 227mm 6" 6" 152mm 152mm 10 1/4" 260mm...
Page 4 OWNER'S MANUAL - SITE LOCATION AND PREPARATION Check your local building and city codes for permit requirements or restrictions, including any HOA restrictions. Select a location with lots of sun, good drainage, and the ability to create a level firm surface for your greenhouse. •...
Page 13 H101100 | MAGNETIC DRIVER H101106 | SOCKET DRIVER (x1) H100764 | SCREW SETTER (x1) (x1) H100114 | TORX WRENCH H100147 | TORX BIT (x1) | T-30 (x1) | T-30...
Page 14 H100415 | BOLT WH BLK (x44) | 5/16x3-3/4 H100193 | NUT BARREL WH BLK (x17) | 5/16x1-1/2 H100416 | BOLT WH BLK (x6) | 5/16x3 H100469 | NUT BARREL WH BLK H100379 | T-NUT BLK (x1) | 5/16x5/8 (x101) | 5/16 H100195 | BOLT WH BLK (x9)
Page 15 PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •...
Page 16 PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Open End Phillips Head Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 7/16" STD Sockets 1/2" & 7/16" Deep Sockets Phillips Screw Driver Cordless Drill or Electric Drill Rubber Mallet Claw Hammer...
Page 17 PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
Page 64 POLYCARBONATE SHEETING INFORMATION - IMPORTANT! The Polycarbonate Sheeting has UV protection on ONE (1) SIDE. CRITICAL to install with the UV protection facing the OUTSIDE • Wear safety gloves to protect against any sharp edges during handling or install. • Do NOT use knife or sharp object to remove protective film as it may result in damage to polycarbonate sheeting •...
Page 94 STEP69-ROOFASSEMBLY POLY CHANNEL A6P00778 (x2) SLIDE POLY CHANNEL ON EACH SIDE OF ROOF. CENTER EACH CHANNEL ON THE POLY SHEET EDGE. 0778 (x2) POLY CHANNEL...
Page 103 QTY PART NUMBER DESCRIPTION STEP 78A - WINDOW ASSEMBLY H100391 SCREW PFH 8x2 BLK cc;I ======== LATCH BLOCK - W4L 19102 (x1) 1 1/4"x1 1/4"x2 3/8" (32x32x60) WA01 WINDOW ASSEMBLY - W2A04011 (x1) 17/8"x195/8"x39 3/16" (48x498x996) WA01 (x1) WINDOW ASSEMBLY V01 (x1) LATCH BLOCK •...
Page 104 QTY PART NUMBER DESCRIPTION STEP 788 - WINDOW ASSEMBLY H100627 SCREW PFH 6x3/4 BLK A4M02607 WINDOW LATCH LOCK (x1) © © ENSURE CORRECT ORIENTATION OF WINDOW LATCH LOCK AS SHOWN. 2607 (x1) / WINDOW LATCH LOCK 1 : 1 , .., ��...
Page 105 QTY PART NUMBER DESCRIPTION STEP 79 - WINDOW ASSEMBLY H100385 SCREW PFH 8x1 BLK WINDOW ASSEMBLY ATTACH WINDOW ASSEMBLY USING PILOT HOLES IN POST AS SHOWN. 385 (x11) SCREW -1" ONLY RIGHT SIDE OF GREENHOUSE SHOWN FOR DETAIL.
Page 106 QTY PART NUMBER DESCRIPTION STEP 80 - WINDOW ASSEMBLY H100797 SCREW PWH 8x1 BLK A4M02533 SUPPORT HINGE (x1) ATTACH SUPPORT HINGE USING PILOT HOLES IN WINDOW ASSEMBLY AND WINDOW SILL AS SHOWN. 797 (x4) SCREW -1" 2533 (x1) SUPPORT HINGE : ..
Page 107 QTY PART NUMBER DESCRIPTION STEP 81 - SIDE WALL ASSEMBLY H100200 SCREW PFH 8x1 1/2 BLK CB01 WINDOW FRAME UPRIGHT-W4L 18913 (x1) 5/8"x3"x49 7/16" (16x76x1256) WINDOW FRAME - W4L 18912 (x1) 5/8"x2 3/8"x19 5/16" (16x60x491) SLAT UPRIGHT - W4L 18914 (x1) 5/8"x2 3/8"x49 7/16"...
Page 108 QTY PART NUMBER DESCRIPTION STEP 82 - SIDE WALL ASSEMBLY H100380 SCREW PFH 8x1 1 /8 BLK SLAT - W4L 18918 (x11) 5/8"x2 3/8"x25 3/8" (16x60x645) ALIGN PILOT HOLES TO ATTACH SLATS. 380 (x44) SCREW - 1 1/8" NOS (x11) SLAT ONLY RIGHT SIDE OF GREENHOUSE SHOWN FOR DETAIL.
Page 109 QTY PART NUMBER DESCRIPTION STEP 83 - SIDE WALL ASSEMBLY H100627 SCREW PFH 6x3/4 BLK A4M02607 WINDOW LATCH LOCK (x1) WITH WINDOW CLOSED, ALIGN LATCH LOCK AS SHOWN. MARK HOLE LOCATIONS AND PRE-DRILL WITH 1/8" [3mm] DRILL BIT. ATTACH LATCH LOCK USING PRE-DRILLED HOLES.
Page 111 PART NUMBER DESCRIPTION STEP 85A - SIDE WALL ASSEMBLY H100385 SCREW PFH 8x1 BLK H100411 SCREW PFH 8x5/8 BLK A4M01292 MOUNTING BRACKET (x2) INCLUDED WITH THE ELECTRICAL ENCLOSURE 385 (x2) NOTES: SCREW-1" DRILL PILOT HOLES USING AN 1/8" [3mm] DRILL BIT. USE MOUNTING BRACKETS &...
Page 112 STEP 858 - SIDE WALL ASSEMBLY l=== I �' � �� - �I _..!!lLI ] i ----1.LI =� 9205413 ELECTRICAL ENCLOSURE (x1) HANG ELECTRICAL ENCLOSURE ON THE MOUNTING BRACKETS, THEN RUN ELECTRICAL CORD THROUGH HOLE IN TABLE AS SHOWN. 413 (x1) ELECTRICAL ENCLOSURE ONLY RIGHT SIDE OF GREENHOUSE SHOWN FOR DETAIL.
Page 113 QTY PART NUMBER DESCRIPTION STEP 86 - SIDE WALL ASSEMBLY H100385 SCREW PFH 8x1 BLK A6P00754 THERMOSTAT (x1) NOTES: - LOCATE THERMOSTAT IN A DESIRED LOCATION CLOSE TO THE ELECTRICAL ENSLOSURE. - INSTALL SCREW LEAVING IT PARTIALLY STICKING OUT AND HANG ON THERMOSTAT. - HANG THE PROBE IN AN ELEVATED LOCATION.
Page 114 PART NUMBER DESCRIPTION STEP 87 - VENT ASSEMBLY H 100797 SCREW PWH 8x1 BLK A6P00730 VENT (x1) USE VENT CENTERED IN OPENING AS A TEMP LA TE TO PRE-DRILL PILOT HOLES WITH AN 1/8" [3mm] DRILL BIT BEFORE SCREWS ARE INSTALLED. DO NOT DRILL ALL THE WAY THROUGH WALL PANEL.
Page 115 STEP 88 - SIDE WALL ASSEMBLY A6P00692 CORD GROMMET (x1) PRESS CORD GROMMET INTO HOLE IN WALL PANEL AS SHOWN. ------ir-r--..692 (x1) CORD GROMMET...
Page 116 QTY PART NUMBER DESCRIPTION STEP 89 - DOOR ASSEMBLY H100385 SCREW PFH 8x1 BLK A4M00557 HINGE DA01 DOOR ASSEMBLY -W2A04009 (x4) (x1) 1 7/8"x36 9/16"x80" (48x928x2032) ALIGN PILOT HOLES IN HINGES WITH PILOT HOLES ON DOOR DA01 (x1) DOOR ASSEMBLY BACK OF DOOR - SIDE WITH X BRACE WITH THE DOOR LAYING WITH THE BACK FACING UP AS SHOWN, ATTACH HINGES.
Page 117 QTY PART NUMBER DESCRIPTION STEP 90 - DOOR ASSEMBLY H100385 SCREW PFH 8x1 BLK LIFT DOOR INTO PLACE AND ATTACH AS SHOWN. 385 (x12) SCREW -1" ALIGN HOLES IN HINGES WITH PILOT HOLES IN DOOR FRAME. ONLY FRONT OF GREENHOUSE SHOWN FOR DETAIL.
Page 118 PART NUMBER DESCRIPTION STEP 91 - DOOR ASSEMBLY H101259 SCREW POH 8x1 3/4 SS A4M02410 STORM DOOR HANDLE (x1) 1259 (x2) SCREW -1 3/4" ENSURE CORRECT ORIENTATION OF HANDLE AS SHOWN. 2410 (x1) STORM DOOR HANDLE...
Page 119 PART NUMBER DESCRIPTION STEP 92 - DOOR ASSEMBLY H101260 SCREW PRH 8x1 1/4 BLK A4M02410 STORM DOOR HANDLE LATCH (x1) WITH THE DOOR SHUT, POSITION THE DOOR LATCH AS SHOWN. ADJUST FRONT TO BACK TO ENSURE THE LATCH MAKES CONTACT AS SHOWN. ADJUST UP AND DOWN TO ENSURE THE LATCH IS CENTERED WITH THE HANDLE AS SHOWN.
Page 120 QTY PART NUMBER DESCRIPTION STEP 93 - DOOR ASSEMBLY H100202 SCREW PWH 8x5/8 BLK A4M02532 DOOR SWEEP (x1) ATTACH DOOR SWEEP USING PILOT HOLES IN DOOR ASSEMBLY AS SHOWN. 202 (x5) SCREW - 5/8" 2532 (x1) DOOR SWEEP...
Page 121 QTY PART NUMBER DESCRIPTION STEP 94 - DOOR ASSEMBLY H100392 SCREW PWH 8x3/4 BLK A4M02411 DOOR PROTECTOR CHAIN (x1) I� 39 2 (x 4 ) ATTACH DOOR CHAIN IN SCREW - 3/4" APROXIMATE LOCATION AS SHOWN. �, 7/8 " [22 mm ] �...
Page 122 STEP 95A - WATER LINE ASSEMBLY A6P00649 THREADED PIPE === == == == == =-==- == = •= • HOSEFAUCE� 1) CONNECTOR ELBOW 1/2" NPT A6P00646 A4M02384 A6P00809 PLUMBERS TAPE (x2) (x1) • A6P00645 PIPE 1/2" SCH40 X 24" (x1) - USE PLUMBERS TAPE AND WRAP THREADS OF MALE FITTINGS.
Page 123 QTY PART NUMBER DESCRIPTION STEP 958 -WATER LINE ASSEMBLY H100380 SCREW PFH 8x1 1/8 BLK : I I SPIGOT BOARD - W4L 19133 (x1) 5/8"x2 3/8"x20 11 /16" (16x60x526) ATTACH N06 USING PILOT HOLES IN WALL PANEL AS SHOWN. N06 (x1) ONLY SIDE OF GREENHOUSE SPIGOT BOARD SHOWN FOR DETAIL.
Page 124 QTY PART NUMBER DESCRIPTION STEP 95C -WATER LINE ASSEMBLY H100385 SCREW PFH 8x1 BLK WATER LINE ASSEMBLY - FROM PREVIOUS STEPS PIPE CLAMP A4M02385 (x2) - INSERT WATER LINE ASSEMBLY THROUGH HOLE IN WALL PANEL. - SECURE WATER LINE TO BOARD FROM PREVIOUS STEP WITH PIPE CLAMPS. - PRE-DRILL WITH AN 1/8"...
Page 125 STEP 95D -WATER LINE ASSEMBLY A6P00648 THREADED HOSE FITTING A6P00577 RUBBER GROMMET A6P00809 PLUMBERS TAPE (x1) (x1) - PUSH RUBBER GROMMET IN HOLE AROUND THE WATER LINE ASSEMBLY FROM PREVIOUS STEPS. - USE PLUMBERS TAPE AND WRAP THREADS OF MALE FITTINGS. - FASTEN THREADED HOSE FITTING.
Page 126 STEP 96A - ANCHORING A4M02091 GROUND STAKE (x5) IF GREENHOUSE IS ON A CONCRETE SURFACE, SEE STEP 94B FOR ANCHORING STRUCTURE. 2091 (xS) GROUND STAKE...
Page 127 QTY PART NUMBER DESCRIPTION STEP 968 - ANCHORING H101165 CONCRETE ANCHOR 3/8x3" BLK IF GREENHOUSE IS NOT ON A CONCRETE SURFACE, SEE STEP 94A FOR ANCHORING STRUCTURE. PRE-DRILL HOLES FOR CONCRETE ANCHORS USING A 5/16" [8mm] CONCRETE DRILL BIT.
Page 128 QTY PART NUMBER DESCRIPTION STEP 97 - DOOR ASSEMBLY H100392 SCREW PWH 8x3/4 BLK -msco� A4M02158 BYD ID TAG PATIO (x1) •-----------113 3/8" (340mm ] >---------____. CENTER ID TAG ON BOARD WITH MEASUREMENTS GIVEN. 2158(x1) BYD ID TAG PATIO � � � �...

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