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AutomationDirect DURApulse GS30 User Manual

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DURApulse GS30 Drive User Manual
GS30_UMW
Original Instructions

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Summary of Contents for AutomationDirect DURApulse GS30

  • Page 1 DURApulse GS30 Drive User Manual GS30_UMW Original Instructions...
  • Page 2 BLANK PAGE...
  • Page 3 This publication is based on information that was available at the time it was printed. At AutomationDirect we constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or publications at any time without notice and without any obligation.
  • Page 4 («activités à risque élevé»). La société AutomationDirect nie toute garantie expresse ou implicite d’aptitude à l’emploi en ce qui a trait aux activités à risque élevé.
  • Page 5 Warnings DURApulse GS30 Drive User Manual – 1st Edition Page W–3...
  • Page 6 BLANK PAGE Page W–4 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 7 Please include the Manual Number and the Manual Issue, both shown below, when communicating with Technical Support regarding this publication. Manual Number: GS30_UMW Issue: First Edition Issue Date: 04/04/2024 Publication History Issue Date Description of Changes First Edition 04/04/24 Original Issue DURApulse GS30 Drive User Manual – 1st Edition Page H–1...
  • Page 8 User Manual Revision History BLANK PAGE Page H–2 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 9 GS30 General Specifications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �1–12 DURApulse GS30 AC Drive Specifications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �1–14 230V Class –...
  • Page 10 The DURApulse GS30 Digital Keypad � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3–2...
  • Page 11 Protection Parameters (2) Summary (P14.xx) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4–56 DURApulse GS30 Parameter Details � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �4–60 Explanation of Parameter Details Format �...
  • Page 12 Connecting GSLogic PC to GS30 PLC � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �8–14 TOC–4 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 13 GS30A-CM-EIPx Control Words – Modbus Addressing � � � � � � � � � � � � � � � � � � � � � � � � � �B–25 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 14 GS30 Frequency Output Parameters� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � C–8 Appendix D: Using GS30 AC Drives with AutomationDirect PLCs � � � � � � � � � � � � D–1 Appendix D Overview �...
  • Page 15 Tuning Example for PID Control � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � F–7 DURApulse GS30 Parameters Involved in PID Control � � � � � � � � � � � � � � � � � � � � � � � � � F–9 DURApulse GS30 Parameters Involved in Tension Control �...
  • Page 16 Table of Contents BLANK PAGE TOC–8 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 17 GS30 General Specifications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �1–20 DURApulse GS30 AC Drive Specifications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1–21 230V Class –...
  • Page 18 6:00 p.m. Eastern Time. We also encourage you to visit our website where you can find technical and non-technical information about our products and our company. Visit us at www.automationdirect.com. Produced By GS30 series drives and accessories are a product of:...
  • Page 19 Constant Torque (CT) category (machine control, conveyors, etc.). If you are unsure of the application, assume Constant Torque. The specification, derating, and selection tables are generally split into Constant Torque and Variable Torque categories. DURApulse GS30 Drive User Manual – 1st Edition Page 1–3...
  • Page 20 • Maximum altitude for Corner Grounded is 2000m� If installation at an altitude higher than 2000m is required, please contact AutomationDirect� Derating for Altitude Standard Ambient Temperature: 50ºC for IP20/UL Open Type 40ºC for IP40/NEMA 1/ UL Type 1 1000 1500 2000 2500 Altitude (m) Page 1–4 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 21 IP40 * the rated current 2�5%� The maximum allowable temperature is 50°C� * For more information about environmental ratings, refer to the “DURApulse GS30 AC Drive Environmental Information” on page 1–11 of this chapter. Ambient Temperature Derating for IP20 / UL Open Type DURApulse GS30 Drive User Manual –...
  • Page 22 Chapter 1: Getting Started Ambient Temperature Derating of UL Type 1 / NEMA 1 / IP40 Ambient Temperature (˚C) Page 1–6 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 23 GS30 Variable Torque Carrier Frequency Derating Note: Space Vector Pulse Width Modulation (SVPWM) and Two-Phase Pulse Width Modulation (DPWM) are determined by parameter P11.41. See Chapter 4 for details. Variable Torque SVPWM Mode DURApulse GS30 Drive User Manual – 1st Edition Page 1–7...
  • Page 24 Chapter 1: Getting Started Variable Torque DPWM Mode Page 1–8 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 25 Chapter 1: Getting Started GS30 Constant Torque Carrier Frequency Derating Constant Torque SVPWM Mode DURApulse GS30 Drive User Manual – 1st Edition Page 1–9...
  • Page 26 Chapter 1: Getting Started Constant Torque DPWM Mode Page 1–10 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 27 NOTE: DO NOT expose the GS30 AC Drive to harsh environments such as dust, direct sunlight, corrosive/flammable gases, humidity, liquid, or vibrations. The salts in the air must be less than 0.01 mg/cm every year. DURApulse GS30 Drive User Manual – 1st Edition Page 1–11...
  • Page 28 PMSVC or IPM 150% @ 0Hz 1:100 sensorless Magnet AC Motor (PM) Field oriented PMFOCPG 1:1000 control+encoder* 200% @ 0Hz Torque+encoder* PMTQCPG ±5% * Encoder option card GS30A-DB-LD or GS30A-DB-OC is required. Page 1–12 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 29 The power losses of GS30 drives shall not exceed the maximum power losses corresponding to the IE2 efficiency level. For specific power losses of each drive model, see the drive specification tables. DURApulse GS30 Drive User Manual – 1st Edition Page 1–13...
  • Page 30 3 - The value of the carrier frequency is a factory default. Decrease the current value if you need to increase the carrier frequency. Refer to “Derate Output Current Based on Carrier Frequency (if necessary)” on page 1–7 Page 1–14 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 31 3 - The value of the carrier frequency is a factory default. Decrease the current value if you need to increase the carrier frequency. Refer to “Derate Output Current Based on Carrier Frequency (if necessary)” on page 1–7 DURApulse GS30 Drive User Manual – 1st Edition Page 1–15...
  • Page 32 3 - The value of the carrier frequency is a factory default. Decrease the current value if you need to increase the carrier frequency. Refer to “Derate Output Current Based on Carrier Frequency (if necessary)” on page 1–7 Page 1–16 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 33 3 - The value of the carrier frequency is a factory default. Decrease the current value if you need to increase the carrier frequency. Refer to “Derate Output Current Based on Carrier Frequency (if necessary)” on page 1–7 DURApulse GS30 Drive User Manual – 1st Edition Page 1–17...
  • Page 34 3 - The value of the carrier frequency is a factory default. Decrease the current value if you need to increase the carrier frequency. Refer to “Derate Output Current Based on Carrier Frequency (if necessary)” on page 1–7 Page 1–18 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 35 3 - The value of the carrier frequency is a factory default. Decrease the current value if you need to increase the carrier frequency. Refer to “Derate Output Current Based on Carrier Frequency (if necessary)” on page 1–7 DURApulse GS30 Drive User Manual – 1st Edition Page 1–19...
  • Page 36 3 - The value of the carrier frequency is a factory default. Decrease the current value if you need to increase the carrier frequency. Refer to “Derate Output Current Based on Carrier Frequency (if necessary)” on page 1–7 Page 1–20 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 37 GS30 AC Drive should be stored properly when it is not to be used for an extended period of time. Refer to the preceding “Environmental Information” section for proper storage conditions. DURApulse GS30 Drive User Manual – 1st Edition Page 1–21...
  • Page 38 050: 50hp 060: 60hp 075: 75hp 100: 100hp *Not all capacities are available in each voltage. Input Voltage 2: 230VAC 4: 460VAC Phase 1: One-phase 3: Three-phase Series Name Nameplate Information Page 1–22 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 39 Full I/O Wiring Diagram (Frame H-I) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �2–38 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 40 • Mount the AC drive vertically and do not restrict the air flow to the heat sink fins and fan(s) (if equipped)� • Prevent fiber particles, scraps of paper, shredded wood saw dust, metal particles, etc� from adhering to the heat sink� Page 2–2 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 41 * The minimum mounting clearances stated in this table apply to GS30 drives. Failure to follow the minimum mounting clearances may cause the fan to malfunction and cause a heat dissipation problem. DURApulse GS30 Drive User Manual – 1st Edition Page 2–3...
  • Page 42 • Heat dissipation for each model is calculated GS30 drive multiplied by the number of GS30 drives� by rated voltage, current and default carrier frequency� Page 2–4 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 43 GS33-41P0 GS31-22P0 GS33-42P0 GS31-23P0 GS33-43P0 GS33-20P5 GS33-45P0 GS33-21P0 GS33-47P5 GS33-22P0 GS33-4010 GS33-23P0 GS33-4015 GS33-25P0 GS33-4020 GS33-27P5 GS33-4025 GS33-2010 GS33-4030 GS33-2015 GS33-4040 GS33-2020 GS33-4050 GS33-2025 GS33-4060 GS33-2030 GS33-4075 GS33-2040 GS33-4100 GS33-2050 DURApulse GS30 Drive User Manual – 1st Edition Page 2–5...
  • Page 44 5.67 68.0 2.68 AutomationDirect.com DURAPULSE GS30 SERIES AC HIGH-PERFORMANCE DRIVE, ENCLOSED, 230 VAC, 1/2HP WITH 1-PHASE INPUT, SVC, V/Hz, FOC, ENCODER OR GS31-20P5 1-800-633-0405 TORQUE MODE, A2 FRAME, RS-485, MODBUS, 100KA SCCR. OPTIONAL COMMUNICATION, ENCODER AND I/O MODULES AVAILABLE NOT TO...
  • Page 45 72.0 2.83 AutomationDirect.com DURAPULSE GS30 SERIES AC HIGH-PERFORMANCE DRIVE, ENCLOSED, 230 VAC, 2HP WITH 3-PHASE INPUT, SVC, V/Hz, FOC, ENCODER OR GS33-22P0 GS30 Frame Size B Conduit Box TORQUE MODE, B1 FRAME, RS-485, MODBUS, 100KA SCCR. OPTIONAL COMMUNICATION, ENCODER AND I/O MODULES AVAILABLE...
  • Page 46 3.43 GS31-22P0 AutomationDirect.co DURAPULSE GS30 SERIES AC HIGH-PERFORMANCE DRIVE, ENCLOSED, 230 VAC, 2HP WITH 1-PHASE INPUT, SVC, V/Hz, FOC, ENCODER OR 1-800-633-0405 TORQUE MODE, C1 FRAME, RS-485, MODBUS, 100KA SCCR. OPTIONAL COMMUNICATION, ENCODER AND I/O MODULES AVAILABLE GS30 Frame Size C Conduit Box...
  • Page 47 GS30 Frame Size D Conduit Box GS33-27P5 DURAPULSE GS30 SERIES AC HIGH-PERFORMANCE DRIVE, ENCLOSED, 230 VAC, 7-1/2HP WITH 3-PHASE INPUT, SVC, V/Hz, FOC, ENCODER OR 1-800-633-0405 TORQUE MODE, D FRAME, RS-485, MODBUS, 100KA SCCR. OPTIONAL COMMUNICATION, ENCODER AND I/O MODULES AVAILABLE...
  • Page 48 5.12 GS33-2010 AutomationDirect.com DURAPULSE GS30 SERIES AC HIGH-PERFORMANCE DRIVE, ENCLOSED, 230 VAC, 10HP WITH 3-PHASE INPUT, SVC, V/Hz, FOC, ENCODER 1-800-633-0405 OR TORQUE MODE, E FRAME, RS-485, MODBUS, 100KA SCCR. OPTIONAL COMMUNICATION, ENCODER AND I/O MODULES AVAILABLE GS30 Frame Size E Conduit box...
  • Page 49 8.15 175.0 6.89 AutomationDirec DURAPULSE GS30 SERIES AC HIGH-PERFORMANCE DRIVE, ENCLOSED, 460 VAC, 25HP WITH 3-PHASE INPUT, SVC, V/Hz, FOC, ENCODER GS33-4025 GS30 Frame Size F Conduit box 1-800-633-04 OR TORQUE MODE, F FRAME, RS-485, MODBUS, 100KA SCCR. OPTIONAL COMMUNICATION, ENCODER AND I/O MODULES AVAILABLE...
  • Page 50 9.84 GS33-4040 AutomationDirect.com DURAPULSE GS30 SERIES AC HIGH-PERFORMANCE DRIVE, ENCLOSED, 460 VAC, 40HP WITH 3-PHASE INPUT, SVC, V/Hz, FOC, ENCODER GS30 Frame Size G Conduit box 1-800-633-0405 OR TORQUE MODE, G FRAME, RS-485, MODBUS, 5KA SCCR. OPTIONAL COMMUNICATION, ENCODER AND I/O MODULES AVAILABLE...
  • Page 51 11.02 280.0 11.02 AutomationDirect.com DURAPULSE GS30 SERIES AC HIGH-PERFORMANCE DRIVE, ENCLOSED, 460 VAC, 60HP WITH 3-PHASE INPUT, SVC, V/Hz, FOC, ENCODER GS33-4060 1-800-633-0405 OR TORQUE MODE, H FRAME, RS-485, MODBUS, 10KA SCCR. OPTIONAL COMMUNICATION, ENCODER AND I/O MODULES AVAILABLE GS30 Frame Size H Conduit box...
  • Page 52 11.81 330.0 12.99 AutomationDirect.com DURAPULSE GS30 SERIES AC HIGH-PERFORMANCE DRIVE, ENCLOSED, 460 VAC, 75HP WITH 3-PHASE INPUT, SVC, V/Hz, FOC, ENCODER GS33-4075 GS30 Frame Size I Conduit box 1-800-633-0405 OR TORQUE MODE, I FRAME, RS-485, MODBUS, 10KA SCCR. OPTIONAL COMMUNICATION, ENCODER AND I/O MODULES AVAILABLE...
  • Page 53 Screw Torque: 4–6 kg·cm [3.5–5.2 lb·in] Loosen the screw indicated in the view below, and remove the RFI jumper. Tighten the screw to the specified torque after the RFI jumper is removed. DURApulse GS30 Drive User Manual – 1st Edition Page 2–15...
  • Page 54 Instead, use a single-point grounding scheme (as shown below) or provide individual grounding rods for each GS30 drive� Ground terminals Best wiring setup for ground wires Pay particular attention to the following WARNINGS: Page 2–16 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 55 In a situation with higher requirements for electromagnetic compatibility, and using a symmetrical grounding power system, an EMC filter can be installed. As a reference, the diagram on the right is a symmetrical grounding power system. DURApulse GS30 Drive User Manual – 1st Edition Page 2–17...
  • Page 56 GS30 AC drive is activated. AutomationDirect recommends using a suppressor on the MC coil. 5) Do not use a power circuit contactor or disconnect switch for normal run/stop control of the GS30 AC drive and motor.
  • Page 57 GS30 AC drive input. EMI can also be reduced by lowering the Carrier Frequency. Please refer to the “Applied EMI/RFI Techniques” white paper at support.automationdirect.com. 18) If the GS30 AC drive is installed in a place where a load reactor is needed, install the reactor close to the T1, T2, and T3 side of GS30 AC drive.
  • Page 58 3) When the non-inverter rated motor operates at low speed, the output load must be decreased. 4) If 100% output torque is desired at low speed, it is necessary to use an inverter rated motor. Page 2–20 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 59 The “Circuit Protection Devices” section in Appendix A lists the recommended fuse part number for each part number. These fuses (or equivalent) must be used on all installations where compliance with UL standards is required. DURApulse GS30 Drive User Manual – 1st Edition Page 2–21...
  • Page 60 GS30 Drive Frames A ~ I Press the tabs on both sides to remove the cover (Frame A example shown below). Press the clip on both sides, and take out the front cover by rotating. Page 2–22 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 61 [1/0 AWG] [2 AWG] [69�4 in-lb] [6 AWG] [69�4 in-lb] 25 mm GS33-4040 [7�84 N·m] [7�84 N·m] [4 AWG] * Wiring specifications for drives with optional conduit box (continued next page) DURApulse GS30 Drive User Manual – 1st Edition Page 2–23...
  • Page 62 95 mm 70 mm GS33-4075 [3/0 AWG] [2/0 AWG] * Wiring specifications for drives with optional conduit box UL installations must use 600V, 75°C or 90°C wires. Use copper wire only. Page 2–24 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 63 SQNBS60-8 40�0 11�0 10�0 23�0 8�3 13�0 14�0 24�0 4�5 SQNBS60-8 SQNBS80-8 SQNBS80-8 RNB60-8 RNB70-8 RNB80-8 50�0 16�0 10�0 27�0 8�3 13�0 14�0 28�0 6�0 SQNBS100-8 250MCM SQNBS150-8 300MCM SQNBS150-8 DURApulse GS30 Drive User Manual – 1st Edition Page 2–25...
  • Page 64 Chapter 2: Installation and Wiring Main Terminal Diagrams GS30 Frame Size A Main Terminals GS30 Frame Size B Main Terminals GS30 Frame Size C Main Terminals Page 2–26 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 65 Chapter 2: Installation and Wiring Main Terminal Diagrams (continued) GS30 Frame Size D Main Terminals GS30 Frame Size E Main Terminals GS30 Frame Size F Main Terminals DURApulse GS30 Drive User Manual – 1st Edition Page 2–27...
  • Page 66 GS30 Frame Size H Main Terminals R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 POWER MOTOR Datamatrix GS30 Frame Size I Main Terminals R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 POWER MOTOR Datamatrix Page 2–28 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 67 Chapter 2: Installation and Wiring Main Circuit Wiring Diagrams GS30 Frame Sizes A-G GS30 Frame Sizes H-I DURApulse GS30 Drive User Manual – 1st Edition Page 2–29...
  • Page 68 (photo coupler) transistor (open collector)� These can be wired as sinking or sourcing (see Appendix D-3)� Digital Output 2 (photo coupler) Digital Output Common (photo coupler) (continued next page) Page 2–30 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 69 Range: 0–20 mA (P03�31=1) / 4–20 mA (P03�31=2) corresponds to the maximum operating range of the control target, maximum load 500 Ω AO1 resolution=10 bits Analog Signal Common Analog signal common terminal (continued next page) DURApulse GS30 Drive User Manual – 1st Edition Page 2–31...
  • Page 70 Baud Rate = 115�2 kbps PIN 8: +10V supply GS4-KPD (provides GS4-KPD power) Port for connecting the drive to GSoft2 and GSLogic for parameter, Type B PLC, and firmware updates� Page 2–32 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 71 [24 AWG] 0�34 mm2 PHOENIX CONTACT AI 0,34- 8 TQ 12�5 3�3 1�3 [22 AWG] PHOENIX CONTACT AI 0,5 - 8 WH 3�5 1�4 0�5 mm2 [20 AWG] V30AE000006 2�6 1�15 DURApulse GS30 Drive User Manual – 1st Edition Page 2–33...
  • Page 72 • If the analog input signals are affected by noise from the AC motor drive, please connect a capacitor and ferrite core as indicated in the diagram at right� (Wind each wire around the core 3 times or more�) Page 2–34 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 73 • If using AI2, set dip switch to 0-10V, set P03�01=11, and P03�29=1� Control Circuit Wiring Diagrams Digital Inputs FWD (DI1) FWD (DI1) REV (DI2) REV (DI2) FWD (DI1) FWD (DI1) REV (DI2) REV (DI2) DURApulse GS30 Drive User Manual – 1st Edition Page 2–35...
  • Page 74 The motor cable length affects the size of AC reactor or the reflected wave on the motor end� Filter For motor distances greater than 100 (output terminal) feet, the VTF series dV/dT filter is recommended� Page 2–36 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 75 Analog Signal common Communication card/Backup Power Option Position (2) card USB Port Software Programming Functions set via Parameters P03.00 and P03.01 Main circuit terminals Control terminals Shielded leads & Cable DURApulse GS30 Drive User Manual – 1st Edition Page 2–37...
  • Page 76 Analog Signal common Communication card/Backup Power Option Position (2) card USB Port Functions set via Parameters P03.00 and P03.01 Software Programming Main circuit terminals Control terminals Shielded leads & Cable Page 2–38 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 77 Chapter 3: Keypad Operation and Quickstart The DURApulse GS30 Digital Keypad � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �3–2 Keypad Indicator LEDs�...
  • Page 78 Rotate to select parameters or adjust values • Press to confirm selections (acts as ENTER key) The Digital Dial can also be set as the main frequency input� Set P00�20 or P00�30 to “0: Digital Keypad”� Page 3–2 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 79 RUN and/or STOP from the keypad. Keypad STOP can be disabled by parameter 00.32, Digital Keypad STOP Function. Steady ON: PLC STOP (PLC 2) initiated� Blinking: PLC Run (PLC1) initiated� Steady OFF: No PLC functions implemented (PLC 0)� DURApulse GS30 Drive User Manual – 1st Edition Page 3–3...
  • Page 80 R UN STOP External fault message Displays when an external fault is detected� Displays when data is not accepted or the ST OP Error message� value exceeded Page 3–4 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 81 0� Then use the Digital Dial to change to the desired value� The maximum frequency value is 599�00� If a higher value is chosen, the parameter screen will display Err, followed by 599�00 (the maximum possible), then revert to the previous good value� DURApulse GS30 Drive User Manual – 1st Edition Page 3–5...
  • Page 82 2) Use the Digital Dial to cycle through the options. The option is selected as soon as it displays. Setting to 3) Press MENU to return to the other screens. Forward or Reverse Mode Page 3–6 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 83 Use the Digital Dial to view parameter numbers� Press the Using the APP Digital Dial (ENTER) to select a parameter, then modify per the standard parameter setting setting instructions� For example, if parameter 13�00 is set to 2: DURApulse GS30 Drive User Manual – 1st Edition Page 3–7...
  • Page 84 16-segment display Alphabet 16-segment display － Alphabet 16-segment display － Alphabet 16-segment display － － － Alphabet 16-segment display － － Alphabet 16-segment display － － Alphabet 16-segment display － Page 3–8 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 85 Protection Parameters (2) Summary (P14xx)                                 4–56 DURApulse GS30 Parameter Details                                 4–60 Explanation of Parameter Details Format                                  4–60...
  • Page 86 Speed Mode with Torque Limits via Analog Input                             4–334 GS30 Drive Quick Reference- Alternating between Torque and Speed Mode              4–335 Page 4–2 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 87 416: 460 V, 3 Phase, 60 HP 417: 460 V, 3 Phase, 75 HP 418: 460 V, 3 Phase, 100 HP P00.01 Rated Current Display by models Read 0001 40002 – (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–3...
  • Page 88 0: F – Freq Setpoint Start-up display 1: H – Output Hz P00.03 ♦R/W 0003 40004 Selection 2: U - User Display P00-04) 3: A – Output Amps (table continued next page) Page 4–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 89 51: PMSVC torque offset 53: Reel Diameter 54: Line Speed 55: Tension Command 56: AI10 Analog Input Signal (4)(unit:%) 57: AI11 Analog Input Signal (5)(unit:%) (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–5...
  • Page 90 PLC command bit 1: Frequency command is forced by P00.19 Read 0013 40020 mask PLC control bit 3: Torque command is forced by PLC control (table continued next page) Page 4–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 91 Motor direction P00.23 1: Disable reverse ♦R/W 0017 40024 control 2: Disable forward Digital operator P00.24 (keypad) frequency Read only Read 0018 40025 command memory (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–7...
  • Page 92 000–65535 (when P0025 is set to two decimal places) 0000–65535 (when P0025 is set to three decimal places) User-defined value P00.27 Read only Read 001B 40028 (COEFF SET) (table continued next page) Page 4–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 93 P00.35 0023 40036 source (digital input terminals) 5: Pulse Command (PG2) reference w/o direction command (refer to P1016 for pulse input config) 8: Communication card (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–9...
  • Page 94 0001–65535 sec ♦R/W 0030 40049 0100 (current) Display filter time P00.49 0001–65535 sec ♦R/W 0031 40050 0100 (keypad) Date Code of P00.50 Firmware version Read only Read 0032 40051 (date) Page 4–10 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 95 Accel/Decel S-curve for acceleration P0145 = 0: 000–2500 sec 020 P01.24 ♦R/W 0118 40281 begin time 1 P0145 = 1: 00–2500 sec (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–11...
  • Page 96 P01.44 ♦R/W 012C 40301 auto-deceleration setting 3: Auto-acceleration and auto- deceleration 4: Stall prevention by auto- acceleration and auto-deceleration (limited by P0112 through P0121) (table continued next page) Page 4–12 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 97 100 Motor 4, Minimum P01.69 000–59900 Hz 0145 40326 050 output frequency Motor 4, Minimum 230V models: 00–2400 V P01.70 ♦R/W 0146 40327 output voltage 460V models: 00–4800 V DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–13...
  • Page 98 U, V, and W are powered immediately To avoid electric shock hazard, do not touch the terminals or modify the motor wiring (table continued next page) Page 4–14 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 99 41: HAND switch 42: AUTO switch 43: Enable resolution selection (P0248) 48: Mechanical gear ratio switch 49: Enable drive 50: Slave dEb action to execute (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–15...
  • Page 100 Multi-function input P02.11 0000–30000 sec ♦R/W 020B 40524 0005 response time Multi-function input P02.12 0000h–FFFFh (0: NO; 1: NC) ♦R/W 020C 40525 0000 mode selection (table continued next page) Page 4–16 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 101 41: Multi-position 42: Crane function 43: Motor speed detection 44: Low current output (use with P0671–0673) 45: UVW output electromagnetic valve switch 46: Master dEb output (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–17...
  • Page 102 0223 40548 after fault reset and remains after reset or reboot reboot Multifunction output P02.36 of extension card See P0213 for options 0224 40549 (DI10) (table continued next page) Page 4–18 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 103 Initial Frequency 0: Use current Frequency command P02.82 com-mand (F) mode 1: Use zero Frequency Command ♦R/W 0252 40595 after stop 2: Use value in P0283 (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–19...
  • Page 104 GS30 Parameters Summary – Digital Input/Output Parameters (P02.xx) – (continued) Modbus Address Settings Parameter Range Read/ Default User Write Initial Frequency P02.83 com-mand (F) 000–59900 Hz ♦R/W 0253 40596 6000 setting after stop Page 4–20 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 105 1: Continue operation at the last Signal loss selection for P03.19 frequency 0313 40788 analog input 4–20 mA 2: Decelerate to 0 Hz 3: Stop immediately and display “ACE” (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–21...
  • Page 106 ♦R/W 032D 40814 P03.46 AI lower level -100–100% ♦R/W 032E 40815 P03.47 AI1% -100–100% Read 032F 40816 000 P03.48 AI2% -100–100% Read 0330 40817 000 (table continued next page) Page 4–22 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 107 40842 -1000 lowest point (valid when P0328 sets as -10–10 V) Negative AI1 lowest -10000–10000% P03.74 ♦R/W 034A 40843 -10000 point percent (valid when P0328 sets as -10–10 V) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–23...
  • Page 108 – 0428 41065 – P04.41 Reserved – – 0429 41066 – P04.42 Reserved – – 042A 41067 – P04.43 Reserved – – 042B 41068 – (table continued next page) Page 4–24 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 109 PLC buffer 16 0–65535 ♦R/W 0442 41091 P04.67 PLC buffer 17 0–65535 ♦R/W 0443 41092 P04.68 PLC buffer 18 0–65535 ♦R/W 0444 41093 P04.69 PLC buffer 19 0–65535 ♦R/W 0445 41094 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–25...
  • Page 110 Rotor resistance (Rr) Induction Motor P05.20 2, Magnetizing 00–65535 mH 0514 41301 inductance (Lm) Induction Motor 2, P05.21 00–65535 mH 0515 41302 Stator inductance (Lx) (table continued next page) Page 4–26 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 111 0–65535 0525 41318 synchronous AC motor Stator resistance Rs for P05.39 a permanent magnet 0000–65535 Ω 0527 41320 0000 synchronous AC motor (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–27...
  • Page 112 41354 Number of poles Induction Motor 4, Model P05.74 000–P0570 default 054A 41355 No-load amps dependent Induction Motor 4, Model P05.75 0000–65535 Ω 054B 41356 Stator resistance (Rs) dependent Page 4–28 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 113 2: Detect at speed and stop ♦R/W 0609 41546 (motor 2) 3: Detect at RUN and keep running 4: Detect at RUN and stop (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–29...
  • Page 114 00–1100°C ♦R/W 060F 41552 dependent warning Stall prevention limit level P06.16 (Weak magnetic 0–100% (refer to P0603–P0604) ♦R/W 0610 41553 field current stall prevention level) (table continued next page) Page 4–30 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 115 45: Encoder slip error (PGF4) 48: AI2 loss (ACE) 49: External fault (EF) 50: Emergency stop (EF1) 51: External Base Block (bb) 52: Password is locked (Pcod) (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–31...
  • Page 116 0–65535 (refer to bit table for fault code) ♦R/W 0618 41561 Fault output option P06.25 0–65535 (refer to bit table for fault code) ♦R/W 0619 41562 (table continued next page) Page 4–32 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 117 41586 1: Enable Input phase loss 0: Fault and ramp to stop P06.53 detection action ♦R/W 0635 41590 1: Fault and coast to stop (OrP) (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–33...
  • Page 118 Operation time P06.91 of fault record 5 0–1439 min Read 065B 41628 (Minutes) Operation time of P06.92 0–65535 days Read 065C 41629 fault record 6 (days) (table continued next page) Page 4–34 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 119 GS30 Parameters Summary – Protection Parameters (P06.xx) – (continued) Modbus Address Settings Parameter Range Read/ Default User Write Operation time P06.93 of fault record 6 0–1439 min Read 065D 41630 (Minutes) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–35...
  • Page 120 / 700 VDC and ramps to stop after low frequency 4: dEb high-voltage control of 350 VDC / 700 VDC, and the drive ramps to stop (table continued next page) Page 4–36 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 121 ♦R/W 0721 41826 600 of fault PMSVC voltage feed P07.38 050–200 0726 41831 100 forward gain P07.62 dEb gain (Kp) 0–65535 ♦R/W 073E 41855 8000 (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–37...
  • Page 122 (motor 4) PM: 0–5000 (when P0533 = 1 or 2) 000 (Default Slip compensation value P07.76 000–1000 ♦R/W 074C 41869 gain (motor 4) is 100 in SVC mode) Page 4–38 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 123 PID feedback signal P08.15 01–3000 sec ♦R/W 080F 42064 filter time PID compensation 0: Parameter setting P08.16 ♦R/W 0810 42065 selection 1: Analog input (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–39...
  • Page 124 1: Auto-switch based on the output P08.75 ♦R/W 084B 42124 switch condition frequency 2: Auto-switch based on the deviation PID2 parameter P08.76 000–P0877% ♦R/W 084C 42125 1000 switch deviation 1 (table continued next page) Page 4–40 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 125 0000–65535 sec 0851 42130 0000 Time 0: Warn and do not stop 1: Ramp to stop P08.82 WireBreak treatment 0852 42131 2: Coast to stop 3: Warn, PID hold DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–41...
  • Page 126 ♦R/W 0919 42330 P09.26 Block transfer 16 0–65535 ♦R/W 091A 42331 Communication 0: Decoding method 1 (20xx method) P09.30 091E 42335 decoding method 1: Decoding method 2 (60xx method) Page 4–42 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 127 3 0–255 ♦R/W 0956 42391 (Ethernet) Communication card P09.87 gateway address 4 0–255 ♦R/W 0957 42392 (Ethernet) Communication card P09.88 password (low word) 0–99 ♦R/W 0958 42393 (Ethernet) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–43...
  • Page 128 3: No warning Comm Card Time Out 0: Disabled P09.94 ♦R/W 095E 42399 Detection Enable 1: Enabled Comm Card Time Out P09.95 01–600 seconds ♦R/W 095F 42400 Duration Time Page 4–44 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 129 0: Warn and continue operation Encoder (PG1) stall and P10.15 1: Fault and ramp to stop ♦R/W 0A0F 42576 slip error action 2: Fault and coast to stop (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–45...
  • Page 130 Frequency point switch P10.40 from PM sensorless 000–59900 Hz ♦R/W 0A28 42601 2000 mode to I/F mode Initial angle detection P10.42 00–30 ♦R/W 0A2A 42603 pulse value (table continued next page) Page 4–46 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 131 300 depending on the voltage 0: Disabled 1: Force attracting the rotor to zero P10.53 Angle detection method degrees ♦R/W 0A35 42614 2: High frequency injection 3: Pulse injection DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–47...
  • Page 132 Gain value for the APR P11.25 0–100 ♦R/W 0B19 42842 feed forward P11.26 APR curve time 000–65535 seconds ♦R/W 0B1A 42843 1000 Maximum torque P11.27 0–500% ♦R/W 0B1B 42844 command Page 4–48 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 133 1: Speed mode P11.40 Reserved 0: Two-phase modulation mode P11.41 PWM mode selection 0B29 42858 2: Space vector modulation mode P11.42 System control flag 0000–FFFFh ♦R/W 0B2A 42859 0000 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–49...
  • Page 134 5: Pulse input through DI6/DI7 terminal P12.20 Maximum linear speed 00–65000 m/min 0C14 43093 10000 P12.21 Minimum linear speed 00–65000 m/min 0C15 43094 P12.22 Pulses per meter 00–60000 pulses/m 0C16 43095 Page 4–50 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 135 00–30000 m/min 0C2F 43120 broken belt detection Reel diameter error of P12.48 10–60000 mm 0C30 43121 1000 broken belt detection Broken belt detection P12.49 000–10000 seconds 0C31 43122 time DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–51...
  • Page 136 Pre-drive frequency gain -500 to 500% ♦R/W 0C49 43146 Pre-drive acceleration P12.74 0–65535 ♦R/W 0C4A 43147 time Pre-drive deceleration P12.75 0–65535 ♦R/W 0C4B 43148 time P12.76 Speed limit gain 0–65535 ♦R/W 0C4C 43149 Page 4–52 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 137 P1264 deceleration inertia compensation gain) bit 3: Reel diameter calculation by moving average method bit 5: PID output reverse limit selection bit 6: Material thickness range selection DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–53...
  • Page 138 User-defined parameter 0D1D 43358 P13.30 User-defined parameter 0D1E 43359 P13.31 User-defined parameter 0D1F 43360 P13.32 User-defined parameter 0D20 43361 P13.33 User-defined parameter 0D21 43362 P13.34 User-defined parameter 0D22 43363 Page 4–54 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 139 User-defined parameter 0D2D 43374 P13.46 User-defined parameter 0D2E 43375 P13.47 User-defined parameter 0D2F 43376 P13.48 User-defined parameter 0D30 43377 P13.49 User-defined parameter 0D31 43378 P13.50 User-defined parameter 0D32 43379 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–55...
  • Page 140 0: Disable selection 1: Run at the last frequency 2: Decelerate to 0Hz AI211 analog input P14.11 3: Stop immediately and display “ACE” 4–20mA signal loss 0E0B 43596 selection Page 4–56 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 141 AI10 extension card P1418=0: 000–1000V P14.28 ♦R/W 0E1C 43613 1000 highest point P1418≠0: 000–2000mA or 4–20mA AI10 extension card P14.29 proportional highest 000–10000% ♦R/W 0E1D 43614 10000 percent DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–57...
  • Page 142 -32767–32767°C Read 0E41 43650 malfunction 5 Output frequency at P14.66 000–59900 Hz Read 0E42 43651 malfunction 6 DC bus voltage at P14.67 00–65535 V Read 0E43 43652 malfunction 6 Page 4–58 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 143 2: Disable Electronic thermal P14.83 relay action time 4 300–6000 sec ♦R/W 0E53 43668 600 (motor 4) NOTE: For Command and Status addresses (2000h-2200h), refer to page 4–225. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–59...
  • Page 144 • Dec Addr = Modbus decimal parameter address • Range/Units = Range of parameter settings, including units if applicable • Default = Parameter default setting (Parameters can be restored to their default values using P00.02.) Page 4–60 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 145 Display by models P00.01 displays rated current in amps for the drive. By default this displays the value for constant torque. Set P00.16=0 to display the variable torque rating instead. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–61...
  • Page 146 2: U - User Display (P0004) 3: A – Output Amps P00.03 determines the start-up display page when the drive is powered on. The user-defined contents display according to the P00.04 settings. Page 4–62 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 147 50 Reserved 51: PMSVC torque offset 52 Reserved 53: Reel Diameter millimeters (mm) 54: Line Speed (m/m) 55: Tension Command 56: AI10 Analog Input Signal 57: AI11 Analog Input Signal DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–63...
  • Page 148 Motor rated torque = (motor rated power x 60/2π) / motor rated speed Explanation 5: For setting 25, when the displayed value reaches 100.00%, the drive shows “oL” as an overload warning. Page 4–64 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 149 • P0007 and P0008 are used to prevent personnel from accidentally changing parameter values • When password protection is on, all parameters will read 0 except for P0008 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–65...
  • Page 150 P0008 cannot be copied to the keypad So when copying parameters from the keypad to the motor drive, set the password manually again in the motor drive to activate password protection Page 4–66 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 151 See Adjustments and Applications section on page 4–306 for further info on setting up control methods. See the GS30 motor control table on page 1–12 for additional specifications on control methods. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–67...
  • Page 152 NOTE: If DI7 single-phase pulse input is used as speed feedback, the following settings must be used: P0011 speed control mode must be set to 1:IMVFPG only P0207 must be set to 0 P1000 and P1002 must be set to 5 Page 4–68 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 153 P11.06 ~ P11.11 Acc/Dec Time Pr.07-23 P01.01 ~ P01.02 P01.12 ~ P01.27 P05.01 ~ P05.04 Torque Current Torque Encoder Compensation Detection Compensation P07.24 P07.26 P10.00 ~ P10.02 Speed Feedback DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–69...
  • Page 154 P05.33 ~ P05.43 Torque Current Compensation Detection P07.24 P07.26 P10.31 Frequency Compensation P10.34 P10.32 See Adjustments and Applications section on page 4–306 for further info on setting up this mode. Page 4–70 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 155 Chapter 4: AC Drive Parameters IMFOC Vector Control plus Encoder (IMFOCPG) When P00.10=0 and P00.11 is set to 3, the IM FOCPG control diagram is as shown here: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–71...
  • Page 156 Chapter 4: AC Drive Parameters PMFOC Vector Control plus Encoder (PMFOCPG) When P00.10=0 and P00.11 is set to 4, the PM FOCPG control diagram is as shown here: Page 4–72 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 157 When P00.10=0 and P00.11 is set to 5:IMFOC Sensorless, the IMFOC sensorless control diagram is as shown here: See Adjustments and Applications section on page 4–306 for further info on setting up this mode. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–73...
  • Page 158 Chapter 4: AC Drive Parameters Interior PM Field-oriented Sensorless Vector Control (IPM Sensorless) When P00.10=0 and P00.11 is set to 7, the IPM Sensorless control diagram is as shown here: Page 4–74 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 159 2: IMTQC sensorless (IM sensorless torque control) 3: PM Torque Sensorless IM Torque Control plus Encoder (IM TQCPG) When P00.13 is set to 0, the IM TQCPG control diagram is as shown here: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–75...
  • Page 160 Chapter 4: AC Drive Parameters PM Torque Control plus Encoder (PM TQCPG) When P00.13 is set to 1, the PM TQCPG control diagram is as shown here: Page 4–76 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 161 Chapter 4: AC Drive Parameters IM Sensorless Torque Control (IMTQC Sensorless) When P00.13 is set to 2, the IMTQC Sensorless control diagram is as shown here: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–77...
  • Page 162 Chapter 4: AC Drive Parameters PM Torque Sensorless When P00.13 is set to 3, the PM Torque Sensorless control diagram is as shown here: Page 4–78 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 163 When the carrier frequency is higher than the default, decrease the carrier frequency to protect the drive. Refer to P06.55 for the related setting and details. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–79...
  • Page 164 P0865 must be changed first (to a value other than 1) We recommend setting P0865 to 1 first - this will automatically lock P0020 to a value of 9 Page 4–80 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 165 If idling is allowed or the load inertia is large, use “coast to stop.” For example, this is often used with blowers, punching machines, and pumps. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–81...
  • Page 166 Digital Operator (Keypad) Frequency Command Memory Range/Units (Format: 16-bit unsigned) Default Read only If the keypad is the frequency command source, P00.24 stores the current frequency command when Lv or fault occurs. Page 4–82 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 167 P0026 (supports up to three decimal places) • bit 4–15: The displayed units for the control frequency F page, user-defined (P0004 = d10, PID feedback) and P0026 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–83...
  • Page 168 P00.27 displays the user-defined value when P00.26 is not set to 0. The user-defined value is valid only when P00.20 (frequency source) is set to the digital keypad or to RS-485 communication. Page 4–84 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 169 P0030 from 9 to another value, P0865 must be changed first (to a value other than 1) Setting P0030 to 9 only allows PID control frequency from P0865 and P0866 for both local and remote drive mode DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–85...
  • Page 170 • Three RPWM modes are provided for different applications Each mode corresponds to different frequency distribution, electromagnetic noise distribution, and audio frequency • The settings for P0017 (Carrier Frequency) vary with enabling or disabling RPWM Page 4–86 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 171 4: External UP / DOWN key input (digital input terminals) 5: Pulse Command (PG2) Reference w/o direction command (refer to P1016 for pulse input config) 8: Communication card P00.35 determines the source for auxiliary frequency control. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–87...
  • Page 172 P00.49 minimizes the value fluctuation displayed by the digital keypad configurable user display. The filtering applies to P00.04 selections 0, 2, 4, 6, and 7 only. The default value of 0.100 disables the filtering. Page 4–88 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 173 Chapter 4: AC Drive Parameters Type Hex Addr Dec Addr Read 0032 40051 P00.50 Firmware Date Code Range/Units (Format: 16-bit unsigned) Default Read only P00.50 displays the current drive firmware version by date. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–89...
  • Page 174 Mid-point Frequency 1 of Motor 2 0138 40313 P01.56 Mid-point Frequency 1 of Motor 3 0141 40322 P01.65 Mid-point Frequency 1 of Motor 4 Range/Units (Format: 16-bit unsigned) Default 000–59900 Hz 300 Page 4–90 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 175 The diagram below shows the V/F curve for motor 1. You can use the same V/F curve for motor 2, motor 3, and motor 4. For multi-motor selections, refer to the multi-function input terminal (P02.01–P02.07) settings 83 and 84. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–91...
  • Page 176 Chapter 4: AC Drive Parameters Common settings for the V/F curve: 1) General purpose: 2) For fan and hydraulic machinery: Page 4–92 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 177 If Flow ≥ Fcmd, the drive runs with Fcmd, and then rises to Flow according to acceleration time • The drive’s output frequency goes directly to 0 when decelerating to Fmin According to P01.34 According to P01.34 According to P01.34 According to P01.34 According to P01.34 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–93...
  • Page 178 (P0107) is 15 Hz, then the drive operates at 10Hz when the Frequency command is higher than P0107 but lower than 10Hz If the Frequency command is lower than P0107, the drive is in ready status without output Page 4–94 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 179 • Use suitable braking resistors (refer to Appendix A: Accessories) to decelerate in a short time and prevent over-voltage • When you enable P0124–P0127 (S-curve acceleration and deceleration begin and arrival time), the actual acceleration and deceleration time are longer than the setting DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–95...
  • Page 180 The acceleration and deceleration curve adjusts the acceleration and deceleration S-curve. When enabled, the drive produces a different acceleration and deceleration curve according to the acceleration and deceleration time. Page 4–96 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 181 • You can set the Frequency command (F) within the range of skip frequencies Then the output frequency (H) is limited to the lower limit of skip frequency ranges • During acceleration and deceleration, the output frequency still passes through the skip frequency ranges DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–97...
  • Page 182 • When you set the V/F curve to high power, it has lower torque at low frequency, and the drive is not suitable for rapid acceleration and deceleration Do NOT use this parameter for rapid acceleration and deceleration Page 4–98 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 183 (P0112 through P0119) If the settings for acceleration and deceleration are too short, the actual acceleration and decleration times will be greater than the acceleration and deceleration time settings DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–99...
  • Page 184 Use this setting when over-voltage occurs due to unexpected deceleration time Page 4–100 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 185 REV / STOP FWD/DI1 REV/DI2 FWD/DI1 Setting value: 2 Two-wire operation control Drive REV/DI2 RUN / STOP FWD / REV Drive FWD/DI1 Setting value: 3 REV/DI2 Three-wire operation control Drive DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–101...
  • Page 186 Two-wire operation control Quick Start REV/DI2 Drive FWD/DI1 Setting value: 5 REV/DI2 Two-wire operation control Quick Start Drive FWD/DI1 Setting value: 6 Three-wire operation control REV/DI2 Quick Start Drive Page 4–102 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 187 • If P0200 is set to three-wire operation control, terminal DI3 is for the STOP contact The function set previously for this terminal is automatically invalid DI7 for Pulse Feedback: DI7 is set to “0” for pulse feedback. See Group 10 Parameter details for more information. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–103...
  • Page 188 ON: the output of the drive stops immediately The motor is in free input from external run and the keypad displays the BB signal Refer to P0708 for details Page 4–104 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 189 ON: the drive executes reverse JOG When executing the JOG command in torque mode, the drive automatically switches to speed mode The drive returns to torque mode after the JOG command is complete DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–105...
  • Page 190 When the control mode is V/F, ON: the drive operates by the Δ-connection second V/F High torque bias Refer to P1130–P1132 for details Middle torque bias Low torque bias Page 4–106 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 191 When the drive is disabled, the RUN command is invalid When the drive is operating, the motor coasts to stop This function varies with a Multifunction Output DO1 or DO2 = 45 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–107...
  • Page 192 P1240 ON: the setting value of P1233 will be written into P1240 Initial reel diameter 2 ON: the setting value of P1240 will be reset to the default Page 4–108 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 193 (refer to P0112–P0119) • When P0209 is set to 1, the increasing or decreasing Frequency command (F) operates according to the setting of P0210 (0001–1000 Hz/ms) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–109...
  • Page 194 • Use P1142 bit 1 to select whether FWD / REV terminal is controlled by P0212 bit 0 and bit 1 NOTE: These options also apply when the DI is controlled by the internal PLC, Comms, or the keypad. Page 4–110 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 195 68: SO output logic B 73: Over-torque 3 74: Over-torque 4 75: Forward RUN status 76: Reverse RUN status Use these parameters to set the function of multi-function terminals. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–111...
  • Page 196 Activates when the operation direction is forward Reverse command Activates when the operation direction is reverse Output when frequency ≥ Activates when frequency is ≥ P0234 (actual output H ≥ P0234) P0234 Page 4–112 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 197 Output the message when the master triggers dEb This ensures that the slave also triggers dEb Then the slave follows the deceleration time of the master to stop simultaneously with the master DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–113...
  • Page 198 Reverse RUN status When the drive runs REV, the output terminal for reverse running is closed; when the drive stops, the output terminal for reverse running is open Page 4–114 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 199 • Use this parameter as the end of counting to make the drive run from the low speed to stop • The timing diagram is R1 activates when the count value is three, and the display returns to zero when counts to five: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–115...
  • Page 200 Once the output speed (frequency) reaches the desired speed (frequency), if the corresponding multi-function output terminal is set to 3 or 4 (P02.13, P02.16, and P02.17), this multi-function output terminal is “closed”. Page 4–116 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 201 • Situation 1: After the drive is powered up and the external terminal for RUN stays ON, the drive runs • Situation 2: After clearing a detected fault and while the external terminal for RUN stays ON, you can run the drive by pressing the RESET key DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–117...
  • Page 202 DI12 DI11 DI10 Page 4–118 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 203 Convert the binary 12-bit number to hexadecimal number for input. For example, if the DI1, DI3, and DI4 are triggered by virtual terminals, then P02.74=34h. bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 DI12 DI11 DI10 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–119...
  • Page 204 2: Refer to P0283 to set up Type Hex Addr Dec Addr ♦R/W 0253 40596 P02.83 Initial Frequency Command (F) Setting after Stop Range/Units (Format: 16-bit unsigned) Default 000–59900 Hz 6000 Page 4–120 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 205 See analog input examples at the end of this section for further explanation of bias/gain settings. Type Hex Addr Dec Addr ♦R/W 0303 40772 P03.04 Analog Input Bias (AI2) Range/Units (Format: 16-bit signed) Default -1000–1000 % DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–121...
  • Page 206 P03.50 must be set to zero for these parameters to be active. See analog input examples at the end of this section for further explanation of bias/gain settings. Page 4–122 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 207 • When the setting is 1 or 2, the keypad displays the warning code “ANL” It keeps blinking until the AI2 signal is recovered • When the drive stops, the condition that causes the warning does not exist , so the warning automatically disappears DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–123...
  • Page 208 Default 00–5000 % 1000 P03.21 adjusts the voltage level output to the analog meter from the analog signal (P03.20) output terminal AO1 of the drive. See P03.27 for equation. Page 4–124 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 209 Example 2: AO1 0–20 mA is set to the output frequency, the output equation is: Example 3: AO1 4–20 mA is set to the output frequency, the output equation is: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–125...
  • Page 210 When P03.30 displays 000Ah (hex) (that is, the value is 10 (decimal) and 1010 (binary)), it means that AO1 and AO11 are used by PLC. bit3 bit2 bit1 bit0 Page 4–126 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 211 P03.45. The digital output is disabled when the AI input is lower than P03.46. When setting levels, P03.45 DOx-AI upper level must be higher than P03.46 DOx-AI lower level. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–127...
  • Page 212 Parameters P03.69 to P03.74 are used for the -10-0V signal. This is effectively a 6 point curve. NOTE: For -10V to 10V signal, parameters P03.62 - P03.68 are used to set the 0 to +10V portion of the signal. Page 4–128 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 213 Once the AI2 input goes above 2mA, the drive’s output frequency starts at 10%. Type Hex Addr Dec Addr ♦R/W 033F 40832 P03.63 AI1 Voltage Lowest Point Range/Units (Format: 16-bit unsigned) Default 000–1000 V 000 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–129...
  • Page 214 (valid when P0328 set as -10–10 V) Type Hex Addr Dec Addr ♦R/W 0347 40840 P03.71 Negative AI1 Voltage Mid-point Range/Units (Format: 16-bit signed) Default -1000–000 V -500 (valid when P0328 set as -10–10 V) Page 4–130 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 215 If the AI1 input swings between -1V and -1.1 V, drive’s output frequency oscillates between 0% and 10%. NOTE: For -10V to 10V signal, parameters P03.69 - P03.74 are used to set the 0 to -10V signal. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–131...
  • Page 216 Analog Input Bias Parameter P0303 P0304 Pos/Neg Bias Parameter P0307 P0308 Gain Parameter P0311 P0312 Reverse Setting Parameter P0310 Curve Parameter P0350 Drive Max Output Freq P0100 Page 4–132 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 217 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 1: Bias and Gain Example 2: Bias and Gain Example 3: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–133...
  • Page 218 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 4: Bias and Gain Example 5: Bias and Gain Example 6: Page 4–134 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 219 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 7: Bias and Gain Example 8: Bias and Gain Example 9: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–135...
  • Page 220 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 10: Bias and Gain Example 11: Bias and Gain Example 12: Page 4–136 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 221 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 13: Bias and Gain Example 14: Bias and Gain Example 15: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–137...
  • Page 222 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 16: Bias and Gain Example 17: Bias and Gain Example 18: Page 4–138 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 223 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 19: Bias and Gain Example 20: Bias and Gain Example 21: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–139...
  • Page 224 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 22: Bias and Gain Example 23: Bias and Gain Example 24: Page 4–140 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 225 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 25: Bias and Gain Example 26: Bias and Gain Example 27: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–141...
  • Page 226 Chapter 4: AC Drive Parameters Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 28: Bias and Gain Example 29: Page 4–142 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 227 Frequency output at default bias/gain settings Manipulated frequency output based on listed parameter values Bias and Gain Example 30: Bias and Gain Example 31: Bias and Gain Example 32: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–143...
  • Page 228 1000% Reverse Setting Parameter P0310 0: No Neg Freq Curve Parameter P0350 Drive Max Output Freq P0100 60Hz Results Maximum Output 60Hz Frequency 30Hz -10V 10mA 20mA 12mA 20mA Page 4–144 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 229 0: No Neg Freq Curve Parameter P0350 Drive Max Output Freq P0100 70Hz Results Max. Output Frequency 70Hz Motor Base Frequency 60Hz Mid-Point Frequency 35Hz -10V 10mA 20mA 12mA 20mA DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–145...
  • Page 230 P1433 High V/A P0367 P0361 P1428 P1434 High Hz Percent P0368 P0362 P1429 P1435 100% Results Maximum Output 60Hz Frequency 35Hz 10Hz Positive Offset -10V 10mA 20mA 12mA 20mA Page 4–146 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 231 P1427 P1433 High V/A P0367 P0361 P1428 P1434 High Hz Percent P0368 P0362 P1429 P1435 100% Results Maximum Output 60Hz Frequency Forward Reverse -60Hz -10V 10mA 20mA 12mA 20mA DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–147...
  • Page 232 375% High V/A P0367 P0361 P1428 P1434 High Hz Percent P0368 P0362 P1429 P1435 100% Results Maximum Output 60Hz Frequency 22.5Hz Forward Reverse -15Hz -10V 10mA 20mA 12mA 20mA Page 4–148 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 233 P1406 P1407 833% Reverse Setting Parameter P0310 0: No Neg Freq Curve Parameter P0350 Results Max. Output Frequency 60Hz Max. Frequency Reference 50Hz 25Hz -10V 10mA 20mA 12mA 20mA DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–149...
  • Page 234 P0361 P1428 P1434 High Hz Percent P0368 P0362 P1429 P1435 Results Maximum Output 60Hz Frequency Maximum Frequency 39.6Hz Reference 30Hz 25.6Hz 11.5Hz Positive Offset -10V 10mA 20mA 12mA 20mA Page 4–150 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 235 0mA 5mA 10mA 20mA will follow the red line below 2.5V. To establish 0Hz below a specific 4mA 8mA 12mA 20mA analog threshold, please see Analog Input Parameter Example 9. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–151...
  • Page 236 The drive will not reverse direction unless the Frequency Command is from an analog input, and the low Hz Percent parameter is changed -15Hz 2.5V to -25%. -10V 0mA 5mA 10mA 20mA 4mA 8mA 12mA 20mA Page 4–152 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 237 1000% Reverse Setting Parameter P0310 0: No Neg Freq Curve Parameter P0350 Drive Max Output Freq P0100 60Hz Results Maximum Output 60Hz Frequency 30Hz -10V 10mA 20mA 12mA 20mA DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–153...
  • Page 238 Middle Point Input Value 0371 Middle Proportional % Out 0372 -50% Low Point Input Value 0373 Low Proportional % Out 0374 -100% Results Maximum Output 60Hz Frequency Forward Reverse -60Hz -10V Page 4–154 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 239 • P0122 JOG frequency setting • P0201 multi-function input command 1 (DI1) • P0202 multi-function input command 2 (DI2) • P0203 multi-function input command 3 (DI3) • P0204 multi-function input command 4 (DI4) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–155...
  • Page 240 ♦R/W 0445 41094 P04.69 PLC Buffer 19 Range/Units (Format: 16-bit unsigned) Default 0–65535 You can combine the PLC buffer with the built-in PLC function for a variety of applications. Page 4–156 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 241 Range/Units (Format: 16-bit unsigned) Default 0–xxxxx rpm (Depending on the motor’s number of poles) Dependent on the motor’s 1710 (60Hz 4 poles); 1410 (50Hz 4 poles) number of poles DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–157...
  • Page 242 Rated Power for Induction Motor 2 (kW) Range/Units (Format: 16-bit unsigned) Default 000–65535 kW Model dependent P05.14 sets the rated power for motor 2. The default is the drive’s power value. Page 4–158 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 243 P05.22 sets the motor operated by the AC motor drive. Multi-motor selection only supports single control mode. For example, when you set motor 1 as SVC control mode, the control mode of motors 2–4 are also set as SVC DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–159...
  • Page 244 • When the output frequency reaches the Y-connection/ -connection switch frequency, the drive delays according to P0525 before activating the multi-function output terminals P02.01–P02.07 = 30 FWD/DI1 P02.01–P02.07 = 29 REV/DI2 Page 4–160 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 245 Example: When P0526 = 25481 and P0527 = 152, the accumulated total watts of the motor per second = 152 x 65536 + 25481 = 9961472 + 25481 = 9986953 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–161...
  • Page 246 Sets the rated power for the permanent magnet synchronous AC motor. The default is the drive’s power value. Type Hex Addr Dec Addr 0524 41317 P05.36 Rated Speed for a Permanent Magnet Synchronous AC Motor Range/Units (Format: 16-bit unsigned) Default 0–65535 rpm 2000 Page 4–162 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 247 Rated Power for Induction Motor 3 (kW) Range/Units (Format: 16-bit unsigned) Default 000–65535 kW Model dependent P05.65 sets the rated power for motor 3. The default is the drive’s power value. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–163...
  • Page 248 Dependent on the motor’s 1710 (60Hz 4 poles); 1410 (50Hz 4 poles) number of poles P05.72 sets the rated speed for the motor as indicated on the motor nameplate. Page 4–164 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 249 The default is 40% of the motor’s rated current. Type Hex Addr Dec Addr 054B 41356 P05.75 Stator Resistance (Rs) for Induction Motor 4 Range/Units (Format: 16-bit unsigned) Default 0000–65535 Ω Model dependent DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–165...
  • Page 250 Related parameters: P01.13, P01.15, P01.17, P01.19 Deceleration Time 1–4, P02.13 Multi-function Output 1 (R1), P02.16– P02.17 Multi-function Output (DO1, DO2), and P06.02 Selection for Over-voltage Stall Prevention. Page 4–166 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 251 When traditional over-voltage stall prevention is enabled, if the DC bus voltage detected is too high, then the drive stops deceleration until the DC bus voltage drops below the setting value. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–167...
  • Page 252 • If you encounter any problem with the acceleration time, refer to the following guides for troubleshooting a) Increase the deceleration time to a proper value. b) Set P01.44 Auto-Acceleration and Auto-Deceleration Setting to 1, 3 or 4 (auto-acceleration) Page 4–168 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 253 P0605 setting to prevent the motor from stalling If the output current is lower than the setting value for P0604, the drive accelerates (according to P0605) to the setting frequency DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–169...
  • Page 254 • When you set P0606 or P0609 to 1 or 3, an ot1 / ot2 warning displays while the drive keeps running after over-torque detection The warning remains on until the output current is smaller than 5% of the over-torque detection level Page 4–170 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 255 For this kind of motor, there is no significant correlation between cooling capacity and motor speed Therefore, the action of electronic thermal relays remains stable in low speed to ensure the load capability of the motor in low speed DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–171...
  • Page 256 % corresponded to the motor rated frequency in the motor cooling curve with independent fan), the drive starts to count the time. The electronic thermal relay acts when the accumulated time exceeds P06.14 or P06.28. Page 4–172 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 257 • The over-current stall prevention level during acceleration: P0603 * P0616 = 150 x 80% = 120% • The over-current stall prevention level during operation: P0604 * P0616 = 100 x 80% = 80% DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–173...
  • Page 258 51: External base block (bb) 52: Password is locked (Pcod) 54: Illegal command (CE1) 55: Illegal data address (CE2) 56: Illegal data value (CE3) 57: Data is written to read-only address (CE4) Page 4–174 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 259 (LvA, Lvd, Lvn) occur, the faults are recorded • When dEb function is valid and enabled, the drive executes dEb and records fault code 62 to P0617–P0622 and P1470–P1473 simultaneously DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–175...
  • Page 260 40: Auto-tuning error (AUE) ● 41: PID loss AI2 (AFE) ● 43: Encoder feedback loss (PGF2) ● 44: Encoder feedback stall (PGF3) ● 45: Encoder slip error (PGF4) ● Page 4–176 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 261 143: Auto-tuning error 2 ● (motor phase loss error) (AUE2) 144: Auto-tuning error 3 ● (no-load current I0 measuring error) (AUE3) 149: Auto-tuning error 5 ● (rotor resistance measuring error) (AuE5) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–177...
  • Page 262 Take the standard PTC thermistor as an example: if the protection level is 1330 Ω, the actual voltage between +10V-ACM is 10.5 V and divider resistance R1 is 4.4k Ω. Page 4–178 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 263 DC bus Voltage at Malfunction Range/Units (Format: 16-bit unsigned) Default 00–65535 V When a malfunction occurs, check the current DC bus voltage. If it happens again, it overwrites the previous record. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–179...
  • Page 264 Drive Status at Malfunction Range/Units (Format: 16-bit unsigned) Default 0000h–FFFFh When a malfunction occurs, check the current drive status (communication address 2101H). If it happens again, it overwrites the previous record. Page 4–180 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 265 • Status 1: The drive is in operation When any phase is less than the P0647 setting, and exceeds the P0646 setting time, the drive executes according to the P0645 setting DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–181...
  • Page 266 = P0648 + P0702 In this period, if an OPHL occurs within the time for P0648, the drive executes the P0645 setting after the drive starts counting for half the time of P0648 Page 4–182 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 267 P0647 setting value In this period, if an OPHL occurs within the time for P0648, the drive executes the P0645 setting after the drive starts counting for half the time of P0648 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–183...
  • Page 268 Allowable maximum output frequency and the minimum carrier frequency limit in control mode: For VF, SVC, VFPG modes: When the maximum output frequency is 599 Hz, the minimum carrier frequency is 6k. Setting 0: Page 4–184 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 269 Hex Addr Dec Addr ♦R/W 0639 41594 P06.57 PT100 RTD Voltage Level 2 Range/Units (Format: 16-bit unsigned) Default 0000–10000 V 7000 Condition settings: PT100 RTD voltage level P06.57 > P06.56. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–185...
  • Page 270 1) Switch AO1 to 0–20 mA on the control board dip switch. 2) Wiring: Connect external terminal AO1 to “+” Connect external terminal ACM to “-“ Connect AO1 and AI1 to “short circuit” Page 4–186 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 271 The second error: ocd occurs after another 1000 minutes. The third error: ocn occurs after another 1000 minutes. The fourth error: ocA occurs after another 1000 minutes. The fifth error: ocd occurs after another 1000 minutes. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–187...
  • Page 272 44 (low current output). The low current detection function does not execute when drive is in sleep or standby status. Page 4–188 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 273 To enable the DC brake at STOP, you must set P00.22 (Stop Method) to 0 (ramp to stop). Set this parameter to 0.0 to disable the DC brake at stop. Related parameters: P00.22 Stop Method, P07.04 DC Brake Frequency at Start-up DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–189...
  • Page 274 2) Frequency tracking starts from the minimum output frequency and accelerates to the master Frequency command after the drive output frequency and motor rotator speed are synchronous. Use this setting when there is little inertia and large resistance. Page 4–190 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 275 (determined by P07.08, called Base Block Time) before resuming operation. Set this parameter to the time that allows the residual voltage at the output side to decrease to 0V before activating the drive again. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–191...
  • Page 276 The maximum current for speed tracking affects the synchronous time. The larger the parameter setting, the faster the synchronization occurs. However, if the parameter setting is too large, the overload protection function may be activated. Page 4–192 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 277 3: dEb low-voltage control, then the drive’s voltage increases to 350 VDC / 700 VDC and ramps to stop after low frequency 4: dEb high-voltage control of 350 VDC / 700 VDC, and the drive ramps to stop DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–193...
  • Page 278 During the dEb deceleration (includes 0Hz run), if the power recovers to a voltage higher than dEb return level, the drive maintains the frequency for three seconds and then accelerates again. The “dEb” warning on the keypad is automatically cleared. Page 4–194 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 279 The drive decelerates to 0Hz. The DC bus voltage continues to decrease until the voltage is lower than the Lv level, and then the drive disconnects the soft start relay. The keypad displays “dEb” warning until the drive completely runs out of power. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–195...
  • Page 280 In constant torque situations, the Dwell temporarily maintains stable output frequency. Use this parameter for cranes, elevators, and so on. For constant torque applications, use P07.15–P07.18 to avoid OV or OC protection. Page 4–196 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 281 When the output frequency is constant (that is, constant operation), the output voltage decreases automatically as the load decreases. Therefore, the drive operates with minimum multiplication of voltage and current (electric power) to reach the energy-sAI1ng. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–197...
  • Page 282 When the time constant setting is too small, the control response is faster but the control may be unstable. For optimal setting, adjust the setting based on the control stability or the control response. Page 4–198 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 283 Therefore, the slip seriously affects the motor speed accuracy at low speed. In another situation, when you use an induction motor with the drive, the slip increases when the load increases. It also affects the motor speed accuracy. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–199...
  • Page 284 Within this period, if the number of faults does not exceed the setting for P07.11, the counting clears and starts from 0 when the next fault occurs. Page 4–200 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 285 Use Ki parameter to decrease the steady-state error to zero, and increase the setting to quicken the response speed. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–201...
  • Page 286 PID algorithm 3) Concept of PID control: a) Proportional gain (P): The output is proportional to input. With only a proportional gain control, there is always a steady-state error. Page 4–202 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 287 • If there is no oscillation in the system, decrease P0802 (Integral Time (I)) • If there is no oscillation in the system, increase P0803 (Differential Time (D)) • Refer to P0800–P0821 for PID parameter settings DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–203...
  • Page 288 The differential controller acts on the change in the deviation and cannot reduce interference. Do not use this function when there is significant interference. Page 4–204 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 289 P08.08 sets the detection time for abnormal PID signal feedback. You can also use it when the system feedback signal response is extremely slow. (Setting the detection time to 0.0 disables the detection function.) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–205...
  • Page 290 0.00 Hz until the Frequency command becomes equal to or larger than the wake-up frequency. Type Hex Addr Dec Addr ♦R/W 080D 42062 P08.13 PID Feedback Signal Error Deviation Level Range/Units (Format: 16-bit unsigned) Default 10–500% 100 Page 4–206 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 291 Wake-up Integral Limit Range/Units (Format: 16-bit unsigned) Default 00–2000% 500 P08.19 reduces the reaction time from sleep to wake-up. Defines the wake-up integral frequency limit = (P01.00 × P08.19%) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–207...
  • Page 292 P action for the PID control. Use the PID method for a control process with no deviations, high accuracy, and a stable system. Dependent (ISA Control): Page 4–208 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 293 When the drive reaches the wake-up delay time, it starts to catch up to reach the Frequency command value by the acceleration time. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–209...
  • Page 294 When the PID feedback value reaches the wake-up percentage, the drive starts to count the wake-up delay time. Once it reaches the wake-up delay time, the drive starts to catch up to reach the PID Frequency command value by the acceleration time. Page 4–210 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 295 When PID enables the reverse direction, the PID output is a negative value, and the PID output value is limited by the setting for P08.26. Use this function with P08.21. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–211...
  • Page 296 Integral time 2 Range/Units (Format: 16-bit unsigned) Default 000–10000 sec 100 Type Hex Addr Dec Addr ♦R/W 0821 42082 P08.33 Differential time 2 Range/Units (Format: 16-bit binary) Default 000–100 sec 000 Page 4–212 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 297 • When P0865 is set to 1, set the PID command through P0866; when P0865 is not set to 1, P0866 displays the PID command • When P0865 is set to 2, 4, and 6, the corresponding communication address is C2003H DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–213...
  • Page 298 Smart Start-up Level Range/Units (Format: 16-bit unsigned) Default 000–10000% 500 Type Hex Addr Dec Addr ♦R/W 0847 42120 P08.71 Smart Start-up Frequency Command Range/Units (Format: 16-bit unsigned) Default 000–59900 Hz 000 Page 4–214 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 299 P08.31–P08.33 is the same as that for P08.01–P08.03. The two sets of PID parameters switch automatically according to the frequency and deviation. Switch according to the output frequency: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–215...
  • Page 300 0–1 seconds of starting time (P08.21=0), and is allowed to change after 1 second of starting time (P08.21=1). Type Hex Addr Dec Addr 084F 42128 P08.79 WireBreak Detected Upper Level Range/Units (Format: 16-bit unsigned) Default 0–100% Page 4–216 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 301 P08.81, a wire break condition is set. Similarly, if the tension feedback is greater that the setting in P08.79 for the time value in P08.81, a wire break condition is set. In either case, the drive will respond according to the setting in P08.82. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–217...
  • Page 302 (Reset) to clear the error. Type Hex Addr Dec Addr ♦R/W 0903 42308 P09.03 COM1 Time-out Detection Range/Units (Format: 16-bit unsigned) Default 00–1000 sec P09.03 sets the communication time-out value. Page 4–218 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 303 10-bit character frame (For ASCII): a) (7, N, 2) Start Stop Stop 7-data bits 10-bits character frame b) (7, E, 1) Start Even Stop parity 7-data bits 10-bits character frame DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–219...
  • Page 304 LRC checksum: one 8-bit checksum consists of 2 ASCII codes LRC Check Low END High End characters: END High = CR (0DH), END Low = LF (0AH) END Low Page 4–220 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 305 2102H ‘0’ ‘7’ ‘0’ ‘0’ Number of register (count by word) ‘0’ ‘0’ ‘2’ ‘0’ Content of register 2103H ‘D’ ‘0’ LRC Check ‘7’ ‘0’ ‘7’ LRC Check ‘1’ DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–221...
  • Page 306 RTU Mode: Command Message Response Message Address Address Function Function Target register Target register Register content Register content CRC Check Low CRC Check Low CRC Check High CRC Check High Page 4–222 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 307 (count by word) Quantity of data (byte) CRC Check Low CRC Check High The first data content The second data content CRC Check Low ‘9’ CRC Check High ‘A’ DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–223...
  • Page 308 Unsigned int crc_chk(unsigned char* data, unsigned char length) int j; unsigned int reg_crc=0Xffff; while(length--){ reg_crc ^= *data++; for(j=0;j<8;j++){ if(reg_crc & 0x01){ /* LSB(b0)=1 */ reg_crc=(reg_crc>>1) ^ 0Xa001; }else{ reg_crc=reg_crc >>1; return reg_crc; // return register CRC Page 4–224 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 309 1: BB ON 2002 48195 20002 bit 4–3 Reserved bit 5 Reserved bit 15–6 Reserved Status monitor read High byte: Warning code / Low Byte: Fault code 2100 48449 20400 only DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–225...
  • Page 310 (XXXX A) Refer to the high byte of 211F for information on the decimal places Counter value 2201 48706 21001 Actual output frequency (XXXXX Hz) 2202 48707 21002 DC bus voltage (XXXX V) 2203 48708 21003 Page 4–226 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 311 21042 Control mode of the drive 0: speed mode 1: torque mode 2223 48740 21043 Carrier frequency of the drive (XX kHZ) 2224 48741 21044 Reserved 2225 48742 21045 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–227...
  • Page 312 ASCII Mode RTU Mode ‘:’ Address ‘0’ Function Address ‘1’ Exception code ‘8’ CRC Check Low Function ‘6’ CRC Check High ‘0’ Exception code ‘2’ ‘7’ LRC Check ‘7’ Page 4–228 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 313 When power is restored, the AC motor drive operates with the frequency in P09.10 if there is no new Frequency command input. When a Frequency command of 485 changes (the Frequency command source must be set as Modbus), this parameter also changes. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–229...
  • Page 314 Communication Card Refer to address: 2000h–20FFh Not supported - for future use PLC command controls the drive action regardless of decoding method 1 or 2 EtherCAT card only supports decoding method 2 (60xx). Page 4–230 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 315 Firmware Version of Communication Card Read 093E 42367 P09.62 Product Code Read 093F 42368 P09.63 Error code Range/Units (Format: 16-bit unsigned) Default Read only P0961 is displayed in Hex format DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–231...
  • Page 316 Range/Units (Format: 16-bit unsigned) Default 0–99 Type Hex Addr Dec Addr ♦R/W 095A 42395 P09.90 Reset Communication Card (for GS30A-CM-EIPx) Range/Units (Format: 16-bit binary) Default 0: Disable 1: Reset to defaults Page 4–232 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 317 Range/Units (Format: 16-bit binary) Default 0 Disabled 1 Enabled Type Hex Addr Dec Addr ♦R/W 095F 42400 P09.95 Comm Card Time Out Duration Time Range/Units (Format: 16-bit binary) Default 01–600 seconds DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–233...
  • Page 318 Command (PG2) application with either the Encoder option card or DI7 input. See the detailed parameter descriptions for more information. When the setting for P10.00, P10.01, and P10.02 are changed, cycle drive power. Page 4–234 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 319 1–65535 1–65535 Pulse Command (PG2) Electrical Gear A P1018 1–65535 1–65535 Pulse Command (PG2) Electrical Gear B P1021 0–655 sec 0–655 sec Pulse Command (PG2) Low pass filter time DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–235...
  • Page 320 PM motor in closed-loop control When using the PM motor, you must perform the magnetic pole origin detection (P0500 = 13) again if you modify the content of this parameter Page 4–236 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 321 1000 (1000 pulse per second), the speed should be (1000 / 2500) = 0.40 Hz. 2) The same pps inputs of A / B phase pulse or single-phase pulse input should get the same frequency command. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–237...
  • Page 322 When there is an encoder loss, an encoder signal error, a pulse signal setting error or a signal error, if the duration exceeds the detection time for the encoder feedback fault (P10.09), the encoder signal error occurs. Refer to P10.08 for encoder feedback fault treatment. Page 4–238 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 323 When the value of (rotation speed – motor frequency) exceeds the P10.13 setting, and the detection time exceeds P10.14; the drive starts to count the time. If the detection time exceeds P10.14, the encoder feedback signal error occurs. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–239...
  • Page 324 3) Set P10.01 for motor pulse per revolution (ppr) 4) Set P10.16 =5: Single-phase pulse input 5) Set P00.04 = 22 to check if the pulse input frequency is right. Page 4–240 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 325 For Encoder Option Card PG2 input or DI7 input, when you set P00.20 to 4, the system treats the pulse command as a Frequency command. Use this parameter to suppress the speed command jump. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–241...
  • Page 326 This parameter is only active when P00.11=5: IMFOC Sensorless mode. See Function diagram under P00.11 on page 4–68. Page 4–242 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 327 P10.32 is only applicable to PM motors with P00.11= 2: PMSVC. See Function diagram under P00.11 on page 4–68. P10.32 sets the speed estimator bandwidth. Adjust the parameter to influence the stability and the accuracy of the motor speed. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–243...
  • Page 328 (If the current for P10.31 is too high, the high switch point makes the drive continue to output with the setting value for P10.31.) Page 4–244 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 329 In order to put the motor in static state, set the drive three-phase output to the motor to 0V. The P10.49 setting time is the length of time for three-phase output at 0 V. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–245...
  • Page 330 1: Force attracting the rotor to zero degrees 2: High frequency injection 3: Pulse injection Set P10.53 = 2 for IPM; set to 3 for SPM. If these settings cause problems, then set the parameter to Page 4–246 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 331 For example: Manual gain [P1110, P1111] > [P1106, P1107] > [P1108, P1109] Auto gain P1105 = 15Hz, P1103 = 10 Hz, P1104 = 8 Hz DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–247...
  • Page 332 • When bit7 = 0: Save the frequency before power is OFF When power is ON again, the save frequency is displayed • When bit7 = 1: Do not save the frequency before power is OFF When power is ON again, 000 Hz is the displayed frequency Page 4–248 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 333 After estimating the inertia and setting P11.00 bit 0 = 1 (auto-tuning), you can adjust P11.03, P11.04 and P11.05 separately by speed response. The larger the setting value, the faster the response. P11.02 is the switch frequency between the low-speed/high-speed bandwidth. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–249...
  • Page 334 • Increasing P1113 enhances the system stiffness in high-speed steady state and reduces the speed transient fluctuation at a sudden loading Set P11.01 system inertia correctly to improve speed response. Page 4–250 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 335 Therefore, the minimum value between P11.17–11.20 and P06.12 becomes the current output torque limit. Refer to P11.34 for calculation equation for the motor rated torque. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–251...
  • Page 336 3) Adjust P11.21 (motor 1) or P11.22 (motor 2) setting to make the output voltage reach the motor rated voltage. The larger the setting value, the greater the output voltage. Page 4–252 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 337 Maximum Torque Command Range/Units (Format: 16-bit unsigned) Default 0–500% P11.27 determines the upper limit of the torque command (motor rated torque is 100%). Calculation equation for the motor rated torque: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–253...
  • Page 338 P11.29 determines the torque offset command. The motor rated torque is 100%. The calculation equation for the motor rated torque: Motor rated torque: ω π P5.03 × P (W) value = P05.02, ω (rad / s) value = P05.03; Page 4–254 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 339 When the P11.35 setting is too long, the control is stable but the control response is delayed. When the setting is too short, the response is quick but the control may be unstable. Adjust the setting according to your control and response situation. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–255...
  • Page 340 Reverse Speed Limit (Torque Mode) Range/Units (Format: 16-bit unsigned) Default 0–120% P11.37 and P11.38 limit the speed for forward and reverse running in torque mode (P01.00 Maximum Operation Frequency = 100%). Page 4–256 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 341 FWD / REV action control 0: FWD / REV cannot be controlled by Pr02-12 bit 0 & 1 1: FWD / REV can be controlled by Pr02-12 bit 0 & 1 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–257...
  • Page 342 See the instructions below for setting each value: P12.00=1, Closed-loop tension, speed mode The calculation of the main frequency in tension control: ∙ V: Linear speed (m/min.) D: Reel diameter (m) A/B: Mechanical gear ratio Example: Page 4–258 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 343 PID feedback source selection Analog input P1219 Linear speed input command source Analog input P1227 Reel diameter source Calculated via linear speed P12.00=2, Closed-loop linear speed, speed mode Example: DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–259...
  • Page 344 Depends on working condition P1227 Reel diameter source Calculated via linear speed P12.00=3, Closed-loop tension, torque mode Torque (N − m) = F: Tension (N) D: Reel diameter (m) Page 4–260 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 345 Depends on working condition P1236 Material thickness 001 Depends on working condition P1254 Tension command source selection RS-485 communication input P1256 Tension command setting value Depends on working condition DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–261...
  • Page 346 Depends on working condition P1227 Reel diameter source Calculated via linear speed P1254 Tension command source selection RS-485 communication input P1256 Tension command setting value Depends on working condition Page 4–262 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 347 When using closed-loop linear speed and speed mode (P12.00=2), P03.00 and P03.01 are set to 15 (linear speed) as the linear speed PID command. For other tension modes, P03.00 and P03.01 are set to 15 (linear speed) as the actual linear speed. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–263...
  • Page 348 0: Disabled 1: Reel diameter (P1208–P1209 corresponds to P1229; P1211– P1212 corresponds to P1228) 2: Frequency (P1208–P1209 corresponds to P0107; P1211– P1212 corresponds to P0100) When P12.07=1: When P12.07=2: Page 4–264 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 349 P12.17 is valid when P12.00=1 or 3. Type Hex Addr Dec Addr 0C12 43091 P12.18 Tension PID Feedback Lower Limit Range/Units (Format: 16-bit binary) Default 000–10000% P12.18 is valid when P12.00=1 or 3. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–265...
  • Page 350 If the command source of the linear speed input is the pulses input from an encoder or the pulses input by terminal DI6/DI7 (P12.19=3 or 5), then P12.22 must be configured. Page 4–266 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 351 DI6/DI7 terminals When P12.27=1, AI1/AI2 analog inputs are set to be reel diameter (P03.00, P03.01 = d16), and 10V corresponds to the maximum reel diameter (P12.28). DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–267...
  • Page 352 Encoder Rewind DI6/DI7 P1000=1 P1227=4 Uses two-phase input by DI6/DI7 axle P1016=1,2 P1234, P1235, P1236 and considers the direction P1000=5 P1227=4 Advanced switch P1016=5 P1234, P1235, P1236 Examples: Page 4–268 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 353 P12.31 defines the reel diameter at startup. For the rewind zone, it’s the diameter of the reel axle. For the unwind zone, it’s the diameter of the reel. When P12.30=1, this parameter is read only. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–269...
  • Page 354 Hex Addr Dec Addr ♦R/W 0C25 43110 P12.37 Reel Diameter Filter Time Range/Units (Format: 16-bit binary) Default 000–10000 seconds 100 P12.37 reduces the instability of the reel diameter source (P12.27). Page 4–270 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 355 The tension feedback value is 0–100% that the lower value has loose tension and the larger value has tight tension. If P12.05=50%, P12.43=10%, then the range to pre-startup is 0–40%. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–271...
  • Page 356 “dEb” and ramps to stop. At the same time, you can also set MO to be 46 as the indication of broken belt. Page 4–272 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 357 (P0300, P0301 = d18) and P1256 only can display the value (read only) Type Hex Addr Dec Addr 0C37 43128 P12.55 Maximum Tension Value Range/Units (Format: 16-bit binary) Default 0–65535 N P12.55 is valid when P12.00=3 or 4. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–273...
  • Page 358 • Executes inertia estimation in speed mode to get the compensation coefficient of the friction torque Users can adjust the value by different control effects This parameter is used for overcoming dynamic friction. Page 4–274 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 359 In some situations, users request that tension decreases along with the increasing reel diameter to ensure the material is smootly rewound. To meet the goal, you can set the tension taper related parameters. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–275...
  • Page 360 P1269 and P1270 • When P1265=4, determines the multi-step linear taper by P1267, P1271, and P1272; and determines the turning points by P1269 and P1270 Page 4–276 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 361 Multi-step Taper Value 2 Range/Units (Format: 16-bit binary) Default 0–100 Type Hex Addr Dec Addr ♦R/W 0C49 43146 P12.73 Pre-drive Frequency Gain Range/Units (Format: 16-bit binary) Default -500 to 500% DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–277...
  • Page 362 In tension mode, when using the analog quantity of linear speed signal as the speed limit (sets P11.36=3), you can use this parameter to adjust the value of the speed limit. Page 4–278 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 363 Display the current reel diameter under the tension control (d) (unit: mm) Display the current line speed under the tension control (L) (unit: P0004 m/minute) Display the current tension setting value under the tension control (T) (unit: N) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–279...
  • Page 364 Full-load current for induction motor 1 (A) Default setting P0503 Rated speed for induction motor 1 (rpm) Default setting P0504 Number of poles for induction motor 1 Default setting Page 4–280 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 365 Restart after momentary power loss 2 (Speed tracking by the minimum output freqeuncy) P0711 Number of times of restart after fault 5 (times) P0733 Auto-restart interval of fault 60 (sec) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–281...
  • Page 366 Default setting P0106 Mid-point voltage 2 of motor 1 Default setting P0107 Minimum output frequency of motor 1 Default setting P0108 Minimum output voltage of motor 1 Default setting Page 4–282 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 367 DC brake current level 20 (%) P0703 DC brake time at STOP 03 (sec) P0704 DC brake frequency at STOP 0 (Hz) P0723 Automatic voltage regulation (AVR) function 1 (Disable AVR) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–283...
  • Page 368 Minimum output frequency of motor 1 Default setting P0108 Minimum output voltage of motor 1 Default setting P0112 Acceleration time 1 10 (sec) P0113 Deceleration time 1 10 (sec) Page 4–284 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 369 Acceleration / deceleration time selection for 2: By the second acceleration / deceleration stall prevention at constant speed time P0723 Automatic voltage regulation (AVR) function 1: Disable AVR P0726 Torque compensation gain DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–285...
  • Page 370 Terminal selection of PID feedback 1: Negative PID feedback: by analog input (P0300, P0301) P0801 Proportional gain (P) P0802 Integral time (I) P0820 PID mode selection 1: Parallel connection Page 4–286 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 371 Default Type Hex Addr Dec Addr ♦R/W 0D06 43335 P13.06 Range/Units (Format: 16-bit unsigned) Default Type Hex Addr Dec Addr ♦R/W 0D07 43336 P13.07 Range/Units (Format: 16-bit unsigned) Default DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–287...
  • Page 372 Default Type Hex Addr Dec Addr ♦R/W 0D0F 43344 P13.15 Range/Units (Format: 16-bit unsigned) Default Type Hex Addr Dec Addr ♦R/W 0D10 43345 P13.16 Range/Units (Format: 16-bit unsigned) Default Page 4–288 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 373 Default Type Hex Addr Dec Addr ♦R/W 0D18 43353 P13.24 Range/Units (Format: 16-bit unsigned) Default Type Hex Addr Dec Addr ♦R/W 0D19 43354 P13.25 Range/Units (Format: 16-bit unsigned) Default DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–289...
  • Page 374 Default Type Hex Addr Dec Addr ♦R/W 0D21 43362 P13.33 Range/Units (Format: 16-bit unsigned) Default Type Hex Addr Dec Addr ♦R/W 0D22 43363 P13.34 Range/Units (Format: 16-bit unsigned) Default Page 4–290 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 375 Default Type Hex Addr Dec Addr ♦R/W 0D2A 43371 P13.42 Range/Units (Format: 16-bit unsigned) Default Type Hex Addr Dec Addr ♦R/W 0D2B 43372 P13.43 Range/Units (Format: 16-bit unsigned) Default DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–291...
  • Page 376 Default Type Hex Addr Dec Addr ♦R/W 0D31 43378 P13.49 Range/Units (Format: 16-bit unsigned) Default Type Hex Addr Dec Addr ♦R/W 0D32 43379 P13.50 Range/Units (Format: 16-bit unsigned) Default Page 4–292 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 377 When you use torque compensation, the corresponding value for 0– ± 10 V / 4–20 mA is 0–rated torque. When the settings for P14.00 and P14.01 are the same, the AI10 is selected first. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–293...
  • Page 378 When the setting for time constant is too small, the control response is faster but the control may be unstable. For optimal setting, adjust the setting according to the control stability or the control response. Page 4–294 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 379 Corresponding Address Communication card analog 26A0H output AO10 26AAH AO11 26ABH P0332 controls the voltage output level Constant voltage output 0–100% of P0332 corresponds to 0–10 V of AFM DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–295...
  • Page 380 Range/Units (Format: 16-bit unsigned) Default 0: 0–10 V 1: 0–20 mA 2: 4–20 mA When you change the input mode, verify that the switch position of external terminal (AI11) is correct. Page 4–296 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 381 Type Hex Addr Dec Addr ♦R/W 0E1C 43613 P14.28 AI10 Extension Card Highest Point Range/Units (Format: 16-bit unsigned) Default P1418=0, 000–1000 V 1000 P1418≠0, 000–2000 mA or 4–20 mA DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–297...
  • Page 382 Type Hex Addr Dec Addr ♦R/W 0E22 43619 P14.34 AI11 Extension Card Highest Point Range/Units (Format: 16-bit unsigned) Default P1419=0, 000–1000 V 1000 P1419≠0, 000–2000 mA or 4–20 mA Page 4–298 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 383 Range/Units (Format: 16-bit unsigned) Default 000–59900 Hz When an error occurs, you can check the output frequency for the malfunction. If the error happens again, this parameter overwrites the previous record. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–299...
  • Page 384 Range/Units (Format: 16-bit signed) Default -32767–32767 °C When an error occurs, you can check the IGBT temperature for the malfunction. If the error happens again, this parameter overwrites the previous record. Page 4–300 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 385 55: Illegal data address (CE2) 56: Illegal data value (CE3) 57: Data is written to read-only address (CE4) 58: Modbus transmission time-out (CE10) 61: Y-connection / Δ-connection switch error (ydc) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–301...
  • Page 386 When you set P14.74 and P14.77 to 1 or 3, a warning message displays but there is no error record. When you set P14.74 and P14.77 to 2 or 4, an error message displays and there is an error record. Page 4–302 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 387 When you set P14.74 or P14.77 to 2 or 4, an ot3/ot4 warning displays and the drive stops running after over-torque detection. The drive does not run until you manually reset it. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–303...
  • Page 388 % corresponded to the motor rated frequency in the motor cooling curve with independent fan), the drive starts to count the time. The electronic thermal relay acts when the accumulated time exceeds P14.81 or P14.83. Page 4–304 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 389 (shown as the motor loading rate %). The action time is short when the current is high, and the action time is long when the current is low. Refer to the following diagram. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–305...
  • Page 390 4) PMFOCPG - Field-Oriented Control with PMAC motor with encoder (P00.11=4) 5) IPM SVC Sensorless Field-Oriented Control with interior PMAC motor (P00.11=7) IMFOC Field oriented control Mode with Induction Motor (IM) Adjustment Procedure When P00.10=0, P00.11=5. Flow Chart Page 4–306 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 391 • P0500=12: FOC sensorless inertia estimation (motor is running) After inertia estimation is finished, check if the estimated value for P1101 is reasonable, refer to the base value table below (unit = kg•cm2): DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–307...
  • Page 392 • Situation 2: The noise of the observer is too large, and causes the operation to diverge Speed noise is too large, decrease the setting value b) P11.01: Set up per unit of system inertia. Page 4–308 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 393 • Situation 2: An ocn error occurs during RUN or STOP and the motor runs randomly • Check P1101 and determine whether the JM per-unit of system inertia is too large • Decrease P1025 FOC bandwidth for speed observer, or P1105 zero-speed bandwidth DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–309...
  • Page 394 • P1028, FOC gain of excitation current rise time (ms) If the drive’s action time is too long in torque mode, decrease the value of P1028 • P1133, Source of torque command • P1134, Torque command • P1136, Speed limit selection Page 4–310 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 395 DC brake when the torque command is zero, but DC brake torque size is fixed by firmware and can’t be adjusted If bit11 of P1024=1, no DC output will occur when torque command is zero and the GS30 will output one frequency based on P1026 DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–311...
  • Page 396 • P0537: Number of poles for the motor 3) Execute PM synchronous AC motor auto-tuning (static). a) Set P05.00 Motor Parameter Auto-tuning =13 (High frequency stall test for PM synchronous AC motor) and press RUN. Page 4–312 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 397 8) PMSVC control mode is not applicable to zero speed control. 9) The start-up load and the load bearing capacity of the forward/reverse running in PMSVC control mode equal to 100% of the motor rated torque. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–313...
  • Page 398 Chapter 4: AC Drive Parameters 10) Adjustment flow chart when starting WITHOUT load: Page 4–314 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 399 • P1051, Injection Frequency • P1052, Injection Magnitude • P1053, Angle Detection Method • P0726, Torque Compensation Gain 13) After PMSVC setup is complete, cycle power to the GS30 drive. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–315...
  • Page 400 Chapter 4: AC Drive Parameters PMFOCPG - Field-Oriented Control with PMAC motor with encoder When P00.11=4. PMFOCPG Control Diagram Page 4–316 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 401 Check if encoder card red LED is ON angle tolerance is within ±5 05 42? b. Check the connection of encoder degree. encoder card 7.Re-power after Power Off DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–317...
  • Page 402 P0101 Rated frequency (Hz) P0102 Rated voltage (VAC) P0534 Rated current (A) P0535 Rated power (kW) P0536 Rated rotor speed (rpm) P0537 Number of poles for the motor (poles) Page 4–318 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 403 Note 1: Measure the offset angle more than twice to ensure the angle tolerance is within ±5 degrees. Note 2: Verify that the encoder and the encoder option card are connected in the right order. 7) Cycle system power. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–319...
  • Page 404 Press STOP estimated inertia value of P1101 2) Set P1101 bit1=0, return the control mode to speed mode 3) Set the acceleration/deceleration time (P0112, P0113) back to the default value Page 4–320 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 405 Increase ASR2 high-speed bandwidth P 11 04 B2. Is the max. output frequency Oscillation or motor stall at reachable? max. rotor speed 11. Running Test with Load DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–321...
  • Page 406 Accelerate the motor to the maximum frequency and observe if it runs stably • If an oscillation occurs or motor stalls at maximum rotor speed during operation, increase P1104 (ASR2 high-speed bandwidth) Setting curve of speed regulator (ASR) and related parameter: Page 4–322 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 407 11 03 調高 ASR1 頻寬 Pr11-03 Is accelerated rated Accelerate too much, causes Cannot follow the accel. Time, frequency normal? the feedback is too slow oscillation or ocA Finish DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–323...
  • Page 408 • If an excessive acceleration causes an oscillation or ocA error, decrease P1104 (ASR2 high-speed bandwidth) and P1103 (ASR1 low-speed bandwidth) PM FOCPG Adjustment Parameters For the full list of parameters and details, refer to “DURApulse GS30 Parameter Details” on page 4–60. Parameter...
  • Page 409 (Lq > Ld) of IPM to detect the positions of NS magnetic poles. By doing this, it calculates the motor’s rotor position at low-speed frequency. IPM SVC Control Diagram DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–325...
  • Page 410 7. Initial Angle Detection The initial angle is only detected by “ 2” high 10 53 angle detection frequency injection, and cannot 2：High frequency injection be changed. 8. No-load Running Page 4–326 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 411 6) After auto-tuning, cycle system power. 7) Measure the initial magnetic pole angle of PM. When P00.11=7 (PM FOC Sensorless Mode) the initial magnetic pole angle detection method is high frequency injection. DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–327...
  • Page 412 Increase speed estimation bandwidth P 10 32 Increase low-pass filter gain 10 34 A2. Reach max. output frequency? Vibration or motor stall at max. rotor speed 10. Running Test with Load Page 4–328 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 413 ASR1/ASR2 switch frequency P1102 (for best results set switch frequenc higher than 700 Hz P1039) P1103 ASR1 low-speed bandwidth 10Hz P1104 ASR2 high-speed bandwidth 10Hz P1105 ASR zero-speed bandwidth 10Hz DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–329...
  • Page 414 Increase low-pass filter gain Decrease low-pass filter gain 10 34 10 34 Constant speed operation normal? Cyclicity low-frequency wave Strong high-frequency of motor frequency vibration of motor frequency Finish Page 4–330 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 415 FOC sensorless speed estimator bandwidth) If the output frequency reflects high-frequency vibration, decrease P1034 or decrease P1032 IPM Sensorless Adjustment Parameters For the full list of parameters and details, refer to “DURApulse GS30 Parameter Details” on page 4–60. Parameter Description...
  • Page 416 2) Set P11.27, Max Torque Command, to scale the upper limit of the torque command. The value can be 0–500%. • P11.27 = 100% . . . this corresponds to the 2 N·m result from the step above. Page 4–332 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 417 P06.12 is the only current/torque limit available for V/F, VFPG, IMSVC or PMSVC modes (P00.11 = 0, 1,2). DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–333...
  • Page 418 Parameter Description Parameter Value P0612 Current limit 0-250% drive current Ensure this value is set above the motor torque requirements or it will prevent full torque to the motor Page 4–334 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 419 2 – Analog Signal Input 8) Set up the maximum torque value for the torque command: Parameter Parameter Description Parameter Value P1127 Maximum Torque Command 0-500% (of Motor Rated Torque) DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–335...
  • Page 420 Parameter Description Parameter Value P0612 Current limit 0-250% drive current Ensure this value is set above the motor torque requirements or it will prevent full torque to the motor Page 4–336 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 421 Chapter 4: AC Drive Parameters DURApulse GS30 AC Drive User Manual – 1st Edition Page 4–337...
  • Page 422 Common Third-Party Modbus RTU Masters� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5–10 AutomationDirect PLCs as Modbus Master � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5–10 Connecting Communication Cables �...
  • Page 423 Block transfer 8 0–65535 ♦R/W 0912 42323 P09.19 Block transfer 9 0–65535 ♦R/W 0913 42324 P09.20 Block transfer 10 0–65535 ♦R/W 0914 42325 P09.21 Block transfer 11 0–65535 ♦R/W 0915 42326 Page 5–2 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 424 2 0–255 ♦R/W 0955 42390 (Ethernet) Communication card P09.86 gateway address 3 0–255 ♦R/W 0956 42391 (Ethernet) Communication card P09.87 gateway address 4 0–255 ♦R/W 0957 42392 (Ethernet) DURApulse GS30 Drive User Manual – 1st Edition Page 5–3...
  • Page 425 100. This is the firmware version of the GS30 drive. 3) Block transfer 3 (P09.13) = 8448 (decimal value of 0x2100 Status Monitor 1). A Modbus read of P09.13 returns the current status of Status Monitor 1. Page 5–4 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 426 Accessing all of the registers above would typically take about 6 Modbus messages but by blocking them together in the Block Transfer parameters, we can access everything with 1 read and 1 write. DURApulse GS30 Drive User Manual – 1st Edition Page 5–5...
  • Page 427 (AuE3) 54: Illegal command (CE1) 149: Auto-tune error 5 (Rotor 55: Illegal data address (CE2) resistance measure test stage) (AuE5) Note: Status Monitor 1 corresponds to P06.17 Fault Record 1. Page 5–6 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 428 48457 20410 Counter value 2109 48458 20411 Output power factor angle (XXX�X) 210A 48459 20412 Output torque (XXX�X %) 210B 48460 20413 Actual motor speed (XXXXX rpm) 210C 48461 20414 DURApulse GS30 Drive User Manual – 1st Edition Page 5–7...
  • Page 429 1: E�F� (External Fault) ON bit 1 1: Reset command bit 2 1: B�B� ON 2002 48195 20002 bit 4–3 Reserved bit 5 1: Enable fire mode bit 15–6 Reserved Page 5–8 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 430 The mode and serial parameters must be the same for all devices on a Modbus network� DURApulse GS30 drives have a provision for shutting down control or power to the inverter in the event of a communications time out. This feature can be set up through parameters P09.02 (COM1 transmission fault treatment) and P09.03 (COM1 time-out detection).
  • Page 431 Chapter 5: Serial Communications This list of parameter settings is the minimum required to communicate with an AutomationDirect PLC. There may be other parameters that need to be set to meet the needs of your particular application. Common Third-Party Modbus RTU Masters •...
  • Page 432 Non-equivalent grounding, or grounding from different references, can introduce noise issues that interfere with communications. Recommended RS-485 cable: Belden 9842, AutomationDirect Q8304-1 series, or equivalent. Note: When using hardwire terminations for RS-485, you must connect the common wire to the right-hand DCM terminal and set the DIP switch to SGND.
  • Page 433 Note: When using hardwire terminations for RS-485, you must connect the common wire to the right-hand DCM terminal and set the DIP switch to SGND. For information regarding configuration of AutomationDirect PLCs or other PLCs, please refer to Appendix D of this user manual, or to the applicable PLC user manual for your application.
  • Page 434 P09.04 = 14 (8 data bits, even parity, 1 stop bit) Start Even Stop parity 8-bit character 11-bit character frame P09.04 = 15 (8 data bits, odd parity, 1 stop bit) Start Stop parity 8-bit character 11-bit character frame DURApulse GS30 Drive User Manual – 1st Edition Page 5–13...
  • Page 435 AC drives, in which case the drives will not acknowledge any message from the master device. For example, communication to AC drive with address 16 decimal: • ASCII mode: (ADR 1, ADR 0)=’1’,’0’ => ‘1’=31H, ‘0’=30H • RTU mode: (ADR)=10H Page 5–14 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 436 ‘0’ byte) Number of Content of data data address (Count by 2102H word) Content of CRC CHK Low data address CRC CHK High 2103H CRC CHK Low CRC CHK High DURApulse GS30 Drive User Manual – 1st Edition Page 5–15...
  • Page 437 Freq, the GS30 drive goes up to Max Out Freq and remains there until Max Out Freq is modified or a lower Freq Ref or a Stop Command is sent to the drive. Page 5–16 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 438 LRC CHK 1 LRC CHK 0 ‘6’ END 1 END 0 RTU Mode: Response Message Starting data address Number of data (Count by word) CRC CHK Low CRC CHK High DURApulse GS30 Drive User Manual – 1st Edition Page 5–17...
  • Page 439 ^= *data++; for(j=0;j<8;j++){ if(reg_crc & 0x01){ /* LSB(b0)=1 */ reg_crc=(reg_crc>>1) ^ 0xA001; }else{ reg_crc=reg_crc >>1; return reg_crc; RTU mode is preferred. Limited support is available to ASCII users. Page 5–18 DURApulse GS30 Drive User Manual – 1st Edition...
  • Page 440 Digital Input/Output Terminal Problems� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �6–58 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 441 PCBs� Always keep these areas clean� Accumulation of dust and dirt in these areas can cause unforeseen failures� 5) Recharge the capacitors of any drive that is in storage or is otherwise unused� Page 6–2 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 442 And only insulated tools are allowed. ☑ Never reassemble internal components or wiring. ☑ Make sure that installation environment complies with regulations without abnormal noise, vibration and smell. DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–3...
  • Page 443 If any part is deformed or damaged Visual inspection If there is any color change due to Visual inspection overheating If there is any dust or dirt Visual inspection Page 6–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 444 If the capacitor safety vent is bulging or Visual inspection inflated. Measure static capacity when required Measure with multimeter with (if drive overloads/faults during normal standard specification operation) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–5...
  • Page 445 Visual and smell inspection color change If there is any crack, damage, Visual inspection deformation or corrosion If there is any liquid leakage or Visual inspection deformation in capacity Page 6–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 446 If there is any obstruction in the heat Visual inspection sink, air intake or air outlet Please use a clean lint free cloth for cleaning and use a dust cleaner to remove dust when necessary. DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–7...
  • Page 447 Reset condition Immediately reset 4) Check the cable and replace it if Record necessary� (continued next page) Page 6–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 448 Reset method Manual reset (or cycle power) If you cannot clear the error, please Reset condition Immediately reset contact AutomationDirect Technical Record Support� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–9...
  • Page 449 2) Manual: “Error” occurs when P08.09=1 or 2. You must reset manually. Reset condition Immediately reset Records when P08�09=1 or 2 (“Error”)� Record Does not record when P08�09=3 (“Warning”)� (continued next page) Page 6–10 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 450 4) Verify the wiring of the control “Warning” automatically clears circuit, and the wiring/grounding Reset condition when the drive stops of the main circuit to prevent interference� Record (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–11...
  • Page 451 Reset condition After the drive stops Make sure the wiring is correct� Replace the broken part of the cable if needed� Record 6) Verify the three-phase power is not unbalanced� (continued next page) Page 6–12 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 452 < P06�07, the ot1 warning stall� automatically clears 9) Correct the parameter settings for speed tracking� Start the speed tracking function� Adjust the Record maximum current for P07�09 speed tracking� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–13...
  • Page 453 < P06�10, the ot2 warning stall� automatically clears 9) Correct the parameter settings for speed tracking� Start the speed tracking function� Adjust the Record maximum current for P07�09 speed tracking� (continued next page) Page 6–14 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 454 F>H or F<H no level and P�07�30 Reset method longer exceeds the P07�29 level, setting time, 100% the oSL warning automatically P07�29 = P10�29� clears� Reset condition N/A Record (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–15...
  • Page 455 It is mainly to prevent parameter copies is detected between different HP/models� Keypad COPY error 3: Warning setting copy model error parameter Reset method Manual reset Reset condition N/A Record (continued next page) Page 6–16 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 456 9) Correct the parameter settings for Reset condition < P14�75, the ot3 warning speed tracking� Start the speed automatically clears tracking function� Adjust the maximum current for P07�09 speed Record tracking� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–17...
  • Page 457 Check if the program is correct operation and download the program Reset method again� If the fault does not exist, the warning automatically clears� Reset condition N/A Record (continued next page) Page 6–18 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 458 4) Re-download the PLC program Reset method again� If the fault does not exist, the warning automatically clears� Reset condition N/A Record (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–19...
  • Page 459 Check if the program is correct program� and download the program Reset method again� If the fault does not exist, the warning automatically clears� Reset condition N/A Record (continued next page) Page 6–20 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 460 Cycle the power The communication Cycle the power and enter the card is in the test mode Reset method normal mode Reset condition N/A Record (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–21...
  • Page 461 CMC-EC01: auto resets when 2) Check communication of upper unit card and the upper Reset condition the communication with the limit upper unit is back to normal� Record (continued next page) Page 6–22 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 462 1) Reset IP ECiP parameter 2) Contact MIS to check if DHCP Server IP setting error Reset method Manual reset works normally Reset condition Immediately reset Record (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–23...
  • Page 463 (CPLS) CPLS parameter GS30� Use the correct capacity for the Reset method Manual reset GS30 PLC program� Copy PLC capacity error Reset condition Directly reset Record (continued next page) Page 6–24 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 464 The warning automatically unit Reset condition clears when the communication 3) Check the cable and replace it if is back to normal condition necessary� Record DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–25...
  • Page 465 For IM, P00�11=0, 1, 2, 5 b) For PM, P00�11=2 14) Increase the AC motor drive’s capacity� 15) Install AC reactor(s) on the output side (U/V/W)� (continued next page) Page 6–26 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 466 U, V and W� c) If short circuits occurs, contact AutomationDirect Technical Support� 14) Verify the stall prevention setting and set the stall prevention to the proper value� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–27...
  • Page 467 If GFF still exists, contact AutomationDirect Technical Support� 6) Refer to the corrective actions for ocn� 7) Refer to the corrective actions for ocA� 8) Refer to the corrective actions for ocd� (continued next page) Page 6–28 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 468 Record and lower bridge of the Corrective 1) Check the motor wiring� IGBT module Actions 2) Cycle the power� If occ still occurs, return to AutomationDirect� Over-current at stop Action Level 300% of the rated current (ocS) Action Time Immediately act...
  • Page 469 7) If using a braking resistor or braking unit, check the wiring� 8) Verify the wiring of the control circuit and the wiring/grounding of the main circuit to prevent interference� (continued next page) Page 6–30 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 470 6) Check for a short circuit plate or DC reactor installed between terminal +1 and +2� Connect short circuit plate or DC reactor between terminal +1 and +2� 7) If the error still exists, contact AutomationDirect Technical Support� P06�00 Action Level...
  • Page 471 Corrective works normally, verify the main circuit� Cycle the power after checking Actions the power, if orP error still exists, contact AutomationDirect Technical Support� 4) Check for loose terminal wiring, tighten the terminal screws according to the torque described in the user manual�...
  • Page 472 Reset condition Immediately reset Record detection Corrective Wait for 10 minutes, and then cycle the power� Check if tH2o protection Actions still exists� If yes, contact AutomationDirect Technical Support� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–33...
  • Page 473 10) Adjust P07�26 torque compensation gain until the current reduces and the motor does not stall� 11) Check the status of the fan, or replace the fan� 12) Replace the motor� (continued next page) Page 6–34 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 474 10) Adjust P07�71 torque compensation gain until the current reduces and the motor does not stall� 11) Check the status of the fan, or replace the fan� 12) Replace the motor� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–35...
  • Page 475 11) Verify stall prevention is set correctly and adjust the value if needed� 12) Check for unbalanced three-phase motor impedance� Replace the motor if needed� 13) Verify harmonics and reduce harmonics if too high� (continued next page) Page 6–36 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 476 8) Very speed tracking settings and correct the parameter settings as needed� a) Start the speed tracking function� b) Adjust the maximum current for P07�09 speed tracking� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–37...
  • Page 477 Actions terminals is enabled� 3) Reduce deceleration time� Adjust setting value of DC brake to current level (P07�01 or the insert position on the brake unit)� (continued next page) Page 6–38 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 478 1) Press “RESET” key or reset the parameter to the default setting� If cF2 cannot be read Corrective still occurs, contact AutomationDirect Technical Support� Actions 2) Cycle the power, if cF2 error still occurs, contact AutomationDirect Technical Support� Action Level Hardware detection Action Time...
  • Page 479 Corrective 2) Check for feedback device failure and replace the device with a new Actions one� 3) Check all the wiring� If AFE fault still exists, contact AutomationDirect Technical Support� Action Level Software detection Action Time P10�09...
  • Page 480 2) Check for external device failure and replace the device with a new Actions one� 3) Check all the wiring� If ACE fault still exists, contact AutomationDirect Technical Support� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 481 3) Check if the setting for P09�04 is the same as the setting for the upper unit� 4) Check the cable and replace it if necessary� (continued next page) Page 6–42 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 482 3) Check if the setting for P09�04 is the same as the setting for the upper unit� 4) Check the cable and replace it if necessary� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–43...
  • Page 483 Ensure all wiring is correct� Actions 2) Verify the connections at the drive control terminals� 3) If issue still persists, contact AutomationDirect Technical Support� (continued next page) Page 6–44 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 484 B1 corresponds to U, V and W; DC- corresponds to U, V and W; corresponds to U, V and W� b) If short circuit occurs, contact AutomationDirect Technical Support� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–45...
  • Page 485 B1 corresponds to U, V and W; DC- corresponds to U, V and W; corresponds to U, V and W� b) If short circuit occurs, contact AutomationDirect Technical Support� (continued next page) Page 6–46 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 486 If it is balanced and the oPL2 fault still exists, contact AutomationDirect Technical Support� 6) Make sure the capacity of the drive and motor match each other� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–47...
  • Page 487 2) Check the motor coil, if damaged replace the motor� protection Corrective 3) IGBT may be broken� If so, contact AutomationDirect Technical Actions Support� 4) Cycle the power� If roPd still occurs during operation, contact AutomationDirect Technical Support�...
  • Page 488 Action Time Immediately act Internal communication Fault setting error (CP33) parameter CP33 Reset method Abnormal internal Reset condition N/A Record communication Corrective Contact AutomationDirect Technical Support� Actions (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–49...
  • Page 489 9) Correct the parameter settings for speed tracking� Start the speed tracking function� Adjust the maximum current for P07�09 speed tracking� (continued next page) Page 6–50 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 490 10) Adjust P07�75 torque compensation gain until the current reduces and the motor does not stall� 11) Check the status of the fan, or replace the fan� 12) Replace the motor� (continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–51...
  • Page 491 1) Verify that the motor is wired correctly and no wires are broken� Corrective automatically detects 2) Confirm that the motor works normally outside of auto-tuning� Actions Possibly test with standard across-the-line starter� Page 6–52 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 492 Solution: Install the GS30 drive in a suitable enclosure to protect it from grease and dirt. Clean and remove grease and dirt regularly to prevent damage of the drive. DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–53...
  • Page 493 Solution: Install the GS30 drive in a suitable enclosure to protect it from fiber dust. Clean and remove fiber dust regularly to prevent damage to the drive. Page 6–54 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 494 • Corrosion of internal components may cause the GS30 drive to malfunction and possibly explode� Solution: Install the GS30 drive in a suitable enclosure to protect it from fluids. Clean the drive regularly to prevent corrosion. DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–55...
  • Page 495 2) Conductive dust may damage the circuit board and may cause the drive to explode� Solution: Install the GS30 drive in a suitable enclosure and protect it from dust. Clean the cabinet and ventilation filter regularly for good ventilation. Page 6–56 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 496 Inspect all power and control terminal connections in the GS30 drive to ensure adequate wire insertion. Do not attempt to disassemble or repair control boards in the GS30 drive. DURApulse GS30 AC Drive User Manual – 1st Edition Page 6–57...
  • Page 497 • Input/Output circuit may burn out when the terminal usage exceeds its limit� Solution: Refer to the user manual for multi-function input output terminals usage and follow the specified voltage and current. DO NOT exceed the specification limits. Page 6–58 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 498 GSoft2 Help File Note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7–12 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 499 • Start/Stop drive and switch directions, provided drive is set up for remote operation • View drive faults GSoft2 includes an integral help file with software instructions. GSoft2 can be downloaded for free or purchased on USB card from AutomationDirect.com (search for GSoft2). Use version 3.0.x.x or higher with GS30. System Requirements GSoft2 will run on PCs that meet the following requirements: •...
  • Page 500 GSoft2. See Chapter 5 for further information on GS30 drive communications. USB A port USB B port ADC Part # USB-CBL-AB3 DURApulse GS30 AC Drive User Manual – 1st Edition Page 7–3...
  • Page 501 PC. If Autoplay is not enabled, doubleclick Setup.msi to start the installation process. Step 2: Proceed with installation. At the welcome dialogue box select NEXT to continue installation process. Page 7–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 502 Should you choose the GSoft2 file can be removed as well. Step 4: If this is a new installation, click "Install" to continue the installation process. Follow the prompts to complete software installation. DURApulse GS30 AC Drive User Manual – 1st Edition Page 7–5...
  • Page 503 (Connect), while the others are grayed out. Some icons on the toolbar are initially grayed out as well. At this point, the GUI includes seven Icons that are available as shown in the screencap. "Connect" is bold as shown upper left. Page 7–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 504 2) Verify that RTU is showing in the ASCII/RTI window selector. 3) Verify the VFD ID is correct. Default value on all drives is 1. 4) Select the COM Port your USB cable is connected to. DURApulse GS30 AC Drive User Manual – 1st Edition Page 7–7...
  • Page 505 1) Select Serial from the drop-down menu. 2) Verify the VFD ID is correct. Default value on all drives is 1. 3) Select the COM Port your USB converter is connected to. Page 7–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 506 "live" as well. There is also the ability to Open and Save files on the PC's hard drive, and the ability to Compare parameter information to a drive's default values. See the online help file for more information. DURApulse GS30 AC Drive User Manual – 1st Edition Page 7–9...
  • Page 507 J2 jumper or any GS30 Ethernet comm card. Please read the important "Firmware Upgrade Notes" on page 7–12. See the GSoft2 Helpfile for details on how to upgrade communication card firmware. Page 7–10 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 508 7–12. See the GSoft2 Helpfile for details on how to upgrade firmware. Help: Use the icon to show the help file which provides detailed instructions on all features and detailed procedures. DURApulse GS30 AC Drive User Manual – 1st Edition Page 7–11...
  • Page 509 The help File also contains detailed information concerning the GS30 AC drive parameters and information for understanding and using the PID process. Make use of the Help File, and the Help File will live up to its name. Page 7–12 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 510 GS30 GSLogic Program Examples � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �8–23 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 511 GSLogic is the PLC programming software for the built in GSLogic PLCs included on specified AutomationDirect Durapulse series of AC drives. This software can be used on any Durapulse drive series that includes the built-in GSLogic PLC: currently GS4, GS20/20X, and GS30. The software is designed to enable you to perform a variety of PLC programming functions.
  • Page 512 WPR instruction. The Modbus TCP/EtherNet/IP card can then read the VFD parameters. For more detailed serial communication parameter information, refer to Chapter 5: Serial Communications. For more detailed Modbus TCP/EtherNet/IP communication card parameter information, refer to Appendix B. DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–3...
  • Page 513 Note: If using both Modbus connection points (Terminal block and RS-485 Port), ensure you have the same ground reference. Non-equivalent grounding, or grounding from different references, can introduce noise issues that interfere with communications. Page 8–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 514 STOP RESET Optional Digital Keypad GS4-KPD Can Display 0~FFFF (hex). (See the 3rd line in the figure below) PLC/STOP AUTO F 60.00 Hz H 0.00 Hz C 0000h 23:21:13 DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–5...
  • Page 515 P00.19 PLC Command Mask P09.35 = 2 PLC Address = 2 (Cannot be the same as the address of the drive (P9�00)) P09.33 PLC Frequency Command Force to 0 Page 8–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 516 2) Press the UP arrow key to navigate to PLC1 or PLC2 as desired. 3) Press ENTER to start the selected PLC mode. If using the optional GS4-KPD, follow the four steps below instead: DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–7...
  • Page 517 Important: When the PLC is Disabled, the PLC Modbus RTU node does not exist, and no communications to the PLC can occur. The PLC must be in Run or Stop for GSLogic or a Modbus device to be able to connect. Page 8–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 518 D1032 – DI10 DI11 DI12 GS30 AC Drive to PLC Output Cross Reference GS30 Digital Output PLC Address GS30 Analog Output PLC Address R1-R1C-R1O D1040 AO10 D1041 AO11 D1042 DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–9...
  • Page 519 NOTE 2: When the PLC uses the special registers D1040, the corresponding Analog Output AO1 will only be used by the PLC overriding the multifunction configuration. The AO multifunction assignments, when they are drive controlled, are configured by parameter P03.20. Page 8–10 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 520 Monday through Friday from 9:00 A.M. to 6:00 P.M. Eastern Time. We also encourage you to visit our web site where you can find information about our company and specific technical information about a wide array of our products. https://www.automationdirect.com DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–11...
  • Page 521 Installing GSLogic Programming Software 1) Download the latest version of the GSLogic Software, (See ADC’s website for GSLogic editing software: www.automationdirect.com/pn/gslogic). Or, if the GSLogic USB drive is available, insert it into your PC USB port. Open the GSLogic setup.exe file.
  • Page 522 7) The Installation is now complete. Click “Finish.” Double-click on the GSLogic icon or navigate to the AutomationDirect folder in the start menu to open the GSLogic programming environment. DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 523 When running GSLogic for the first time, before a “New file” has been used, only the “File (F),” View (V),” “Communications (C),” “Options (O),” and “Help (H)” functions will appear on the function toolbar. Page 8–14 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 524 From here, you can open the Ladder Diagram window, change the project Reveals or hides the Project title and description, Register Comments, and view the Cross Reference Workspace Window table� DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–15...
  • Page 525 You can also use “File (F)”=>New file (N) (Ctrl+N). The “Program Information” window will appear after opening a new file. Enter the Program Title and File Name. These will appear at the top of the project window. Page 8–16 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 526 The Default Station Address for the PLC is 2. (The Modbus station address must be different from the GS30 Drive’s station address. The Drive’s default address =1.) Click “OK” after completing settings to return to program editing in ladder diagram mode. DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–17...
  • Page 527 Chapter 8: GSLogic Introduction In ladder diagram mode, you can perform program editing using the buttons on the Ladder Diagram Toolbar. Page 8–18 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 528 PLC code. Once the PLC is in Disable Mode, the control of the digital input terminal will belong to the drive again. DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–19...
  • Page 529 Steps in the PLC program are not proportionally related to rungs. One rung of code with a single contact and a single coil would have two steps for that one rung. A rung with one contact and the FREQ instruction would have eight steps. Page 8–20 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 530 Click Yes if you would like to recover this state. If the PLC is in Run mode, then the ladder code is now running on the GS30 PLC. DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–21...
  • Page 531 Basics of the PLC; Special Function registers; Full set of PLC Instructions; Memory locations and data types; Using the digital and analog I/O; Communication with the PLC and MODBUS addresses. Page 8–22 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 532 • Rung 4: X2 (Digital input 3) will change the direction of rotation of the motor� • Rung 5: X3 (Digital input 4) will reset any resettable faults in the drive, if they occur� DURApulse GS30 AC Drive User Manual – 1st Edition Page 8–23...
  • Page 533 The comments on the right side of each rung describes what each RPR and WPR does in the following example. Page 8–24 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 534 Keypad Panel Mounting Kit GS4-BZL � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �A–56 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 535 Note: JHL fuses can be used with GS and DURApulse drives in non-UL applications. Fuse the drive according to NEC guidelines (NEC Article 430). For UL applications, GS, and DURApulse drives require Class T fuses. Page A–2 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 536 DC current: η motor I dc = P motor / (1.35*V Line * Where • V Line =Output voltage • η motor =motor efficiency • P motor =Motor power DURApulse GS30 AC Drive User Manual – 1st Edition Page A–3...
  • Page 537 For example: V line =220V, motor power factor cosθ=0.8, drive efficiency 0.95 (generally 0.94~0.98), output current Io=11A, VDC=360V I dc = (220V*√3*11*0.8 / 0.95) / 360 I dc = 9.8A Page A–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 538 Note: It is not necessary to add a zero phase reactor for passing the C2 conducted emission test. * See diagram on the next page for installation positions. ** The B8 series filters are not footprint filters, they must be mounted separately. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–5...
  • Page 539 2: Install at the cable between the EMC filter and the drive. 3: Install at the cable between the drive and the motor. Example of drive installed with footprint filter Page A–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 540 MIF3150 460V 3ph 75hp GS33-4100 MIF3150 460V 3ph 100hp * All specs for the EMI filters can be found at www.automationdirect.com or by clicking the following links: -KMF Series Filters -MIF Series Filters -RES90 Series Filters DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 541 2) Ground the shield on both ends of the motor cable� Maintain minimum length and employ strong mechanical connection to ground� 3) Remove paint on the metal saddle, subpanel or plate to insure good contact to ground� saddle the plate with grounding Figure 1 Page A–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 542 Keep motor cable length as short as possible. (65ft, 20m, or less) d) Where motor cable lengths will exceed 65ft (20m), refer to "Maximum Recommended Cable Length - GS30" on page A–16. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–9...
  • Page 543 Install an AC output reactor or voltage time filter in series between the three output phases U V W and the motor, as shown in the figure below: Page A–10 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 544 AC drive and motor is less than or equal to 100 feet. For AC drive-to-motor wiring distances over 100 feet, use of the VTF series output filter is recommended. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–11...
  • Page 545 ** Reactor sizing is based on rated HP NEMA motor load, not drive output amp load. Size the reactor based on the motor nameplate current. All specs for the LR2 and VTF can be found at www.automationdirect.com or by clicking the following links::...
  • Page 546 Please refer to "Chapter 2: Installation and Wiring" for detailed wiring information for the GS30 drive. Single phase line reactors should NOT be installed on the output side of an AC Drive. Use only three-phase reactors on drive outputs, and only for three-phase motors. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–13...
  • Page 547 A single reactor should be used with multiple motors ONLY when the motors will operate simultaneously from a single AC drive. OVERLOAD RELAYS are required for use in multiple motor applications. Page A–14 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 548 Refer to the following tables for the suggested motor shielded cable length. For drive models < 480V, use a motor with a rated voltage ≤ 500 VAC and an insulation level ≥ 1.35 kVp-p in accordance with IEC 60034-17. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–15...
  • Page 549 GS33-2015 GS33-2020 GS33-2025 GS33-2030 GS33-2040 GS33-2050 GS33-40P5 1�8 GS33-41P0 GS33-42P0 4�6 GS33-43P0 6�5 GS33-45P0 10�5 GS33-47P5 15�7 GS33-4010 20�5 GS33-4015 GS33-4020 GS33-4025 41�5 GS33-4030 GS33-4040 GS33-4050 GS33-4060 GS33-4075 GS33-4100 Page A–16 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 550 **S= series wiring, P= parallel wiring. See diagrams on the next page for wiring. Please refer to DURApulse Dynamic Braking User Manual for more detailed information on braking resistors. You can download it from the AutomationDirect online store here. DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 551 ( ) ( ) + P - N ( ) ( ) O.L. O.L. Braking Braking Unit Unit SLAVE MASTER AC Drive Braking Braking M1 M2 S1 S2 Resistor Resistor Page A–18 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 552 24A. In this case, select a thermal overload relay rated at 10A (10 * 260% = 26 A > 24 A). The property of each thermal relay may vary among different manufacturers. Carefully read the specification before using it. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–19...
  • Page 553 GS20). Find the frame type from the specification tables of your GS30 and reference the table below: GS30 EMC Shield Plate Selection EMC Shield Plate Frame Reference Drawing Model GS20A-ESP-A GS20A-ESP-B GS20A-ESP-C GS20A-ESP-D GS20A-ESP-E Page A–20 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 554 Appendix A: Accessories GS30 EMC Shield Plate Selection EMC Shield Plate Frame Reference Drawing Model GS20A-ESP-F GS30A-ESP-G GS30A-ESP-H GS30A-ESP-I DURApulse GS30 AC Drive User Manual – 1st Edition Page A–21...
  • Page 555 2) Select an R-clip suitable for the wire gauge used and then fix the R-clip to the shield plate as shown in the diagram to the right. Torque the R-clip screws per the table below: Screw Torque 6–8 kg-cm (5�2–6�9 lb-in�) [0�59–0�78 N•m] Page A–22 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 556 The diagrams below show the recommended R-clip configuration for wiring shielded cable to each frame type/EMC shield plate model. EMC Shield Plate Wiring Methods EMC Shield Plate Frame Reference Drawing Model GS20A-ESP-A GS20A-ESP-B DURApulse GS30 AC Drive User Manual – 1st Edition Page A–23...
  • Page 557 Appendix A: Accessories EMC Shield Plate Wiring Methods EMC Shield Plate Frame Reference Drawing Model GS20A-ESP-C GS20A-ESP-D GS20A-ESP-E GS20A-ESP-F GS30A-ESP-G GS30A-ESP-H Page A–24 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 558 Appendix A: Accessories EMC Shield Plate Wiring Methods EMC Shield Plate Frame Reference Drawing Model GS30A-ESP-I DURApulse GS30 AC Drive User Manual – 1st Edition Page A–25...
  • Page 559 GS20A-CAPF Specifications Model Applicable Voltage Temperature Range Capacitance GS20A-CAPF 110–480 VAC -40–85°C Cx: 1uF ± 20% Cy: 0�1uF ± 20% Installation diagram: Capacitor Filter Grid Motor Filter and Drive Wiring Page A–26 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 560 Appendix A: Accessories GS20A-CAPF Dimensions Units = mm [inch] 26.6 [1.05] [0.18] 77.5 [3.05] [0.39] [13.78] 43.5 [0.18] 40.5 35.5 [1.71] [1.59] [1.40] [0.16] 86.5 31.6 [0.16] [3.41] [1.24] DURApulse GS30 AC Drive User Manual – 1st Edition Page A–27...
  • Page 561 Applicable models Applicable models GS31-22P0, GS33-23P0, GS33-25P0, GS33-43P0, GS33-45P0 GS33-27P5, GS33-47P5, GS33-4010 Conduit Box GS30-N1C Conduit Box GS30-N1D 52.3 75.2 [2.06] [2.96] 88.5 89.2 [3.48] [3.51] 103.7 87.0 [4.08] [3.43] Page A–28 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 562 72.6 [2.86] 90.8 [3.57] 87.1 [3.43] 168.5 [6.63] 124.5 [4.90] Frame G Frame H Applicable models Applicable models GS33-2025, GS33-2030, GS33-4040 GS33-4050, GS33-4060 Conduit Box GS30-N1G Conduit Box GS30-N1H DURApulse GS30 AC Drive User Manual – 1st Edition Page A–29...
  • Page 563 Appendix A: Accessories Units = mm [inch] Frame I Applicable models GS33-2040, GS33-2050, GS33-4075, GS33-4100 Conduit Box GS30-N1I Page A–30 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 564 Recommended Screw Size and Torque Value Screw Torque 4–6 kg-cm (3�5–5�2 lb-in�) [0�39–0�59 N•m] M3�5 4–6 kg-cm (3�5–5�2 lb-in�) [0�39–0�59 N•m] 6–8 kg-cm (5�2–6�9 lb-in�) [0�59–0�78 N•m] Frame A Conduit Box Installation: DURApulse GS30 AC Drive User Manual – 1st Edition Page A–31...
  • Page 565 Appendix A: Accessories Frame B–I Conduit Box Installation: Page A–32 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 566 Reference Drawing (units = mm [inch]) 20.0 [0.79] GS30 54.2 [2.13] GS30 GS20A-FAN-B 43.6 [1.72] 23.0 [0.91] 33.4 [1.32] GS30 GS20A-FAN-C 70.0 [2.76] 50.2 [1.98] 35.9 [1.41] GS30 GS20A-FAN-D 84.6 [3.33] 60.0 [2.36] DURApulse GS30 AC Drive User Manual – 1st Edition Page A–33...
  • Page 567 82.5 92.5 3.25 3.64 52.3 2.06 DURAPULSE GS30 SERIES MAIN COOLING FAN, REPLACEMENT, 204 X 87 X 50mm, 12 VDC, AutomationDirect.com GS30A-FAN-G FOR USE WITH GS30 G FRAME AC DRIVES, ELECTRICAL CONNECTOR INCLUDED 1-800-633-0405 NOT TO PART DIMENSIONS MAY DIFFER SLIGHTLY...
  • Page 568 3.87 3.75 3.73 1.97 28.6 1.13 DURAPULSE GS30 SERIES MAIN COOLING FAN, REPLACEMENT, 206 X 95 X 50mm, 12 VDC, GS30A-FAN-H AutomationDirect.com FOR USE WITH GS30 H FRAME AC DRIVES, ELECTRICAL CONNECTOR INCLUDED 1-800-633-0405 NOT TO PART DIMENSIONS MAY DIFFER SLIGHTLY...
  • Page 569 GS30 Series Fan Removal 1) As shown in the figure below, press the tabs on both 2) Disconnect the power cable while removing the fan. sides of the fan to remove it. Page A–36 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 570 Plate Thickness (mm[inch]) = 1.2 [0.05] or 2.0 [0.08] 64.6 [2.54] t=1.2 [0.05] or 2.0 [0.08] Available Extension Cables Any standard Ethernet cable up to 5 meters (16.4 feet) in length. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–37...
  • Page 571 Used with Frame A and B GS30 drives. Screw Torque 72.0 [0.31] [2.83] M4 x 2 8–10 kg-cm (6�9–8�7 lb-in�) [0�78–0�98 N•m] 142.0 [5.59] Ø4.6 [0.18] (M4 NUT) 10.2 [0.40] Page A–38 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 572 Frame C drive, for Frame A or B, use one screw at the top and one at the bottom. GS20A-DR-AB for Frame A, B GS20A-DR-C for Frame C Screw DURApulse GS30 AC Drive User Manual – 1st Edition Page A–39...
  • Page 573 GS30. Use the table below to select the correct mounting plate for your drive. GS30 Mounting Adapter Compatibility Drive Model Frame Mounting Plate GS31-20P5 GS33-20P5 GS33-40P5 GS33-21P0 GS20A-MP-AB GS33-41P0 GS33-22P0 GS33-42P0 GS31-21P0 GS31-22P0 GS33-23P0 GS33-25P0 GS20A-MP-C GS33-43P0 GS33-45P0 Page A–40 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 574 Appendix A: Accessories Mounting Adapter Plate Dimensions GS20A-MP-AB 75.0 [2.95] 60.0 39.6 [0.30] [2.36] [1.56] 200.0 120.0 [7.87] 151.6 [4.72] [5.97] 40.1 [1.58] [0.31] 20.0 59.0 [0.33] [0.79] [2.32] DURApulse GS30 AC Drive User Manual – 1st Edition Page A–41...
  • Page 575 Appendix A: Accessories GS20A-MP-C 100.0 [3.94] 89.0 39.6 [0.22] [3.50] [1.56] 200.0 162.5 [7.87] [6.40] 27.5 [1.08] 20.0 [0.79] Page A–42 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 576 Use the diagrams below and on the following page to install the mounting adapter plate and reroute the wiring. GS20A-MP-AB GS20A-MP-AB Screw Size and Torque Value Screw Torque 14–16 kg-cm (12�4–13�9 lb-in�) [1�37–1�57 N•m] 16–20 kg-cm (13�9–17�4 lb-in�) [1�57–1�96 N•m] DURApulse GS30 AC Drive User Manual – 1st Edition Page A–43...
  • Page 577 Appendix A: Accessories GS20A-MP-C GS20A-MP-C Screw Size and Torque Value Screw Torque 14–16 kg-cm (12�4–13�9 lb-in�) [1�37–1�57 N•m] 16–20 kg-cm (13�9–17�4 lb-in�) [1�57–1�96 N•m] Page A–44 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 578 2) The RESET key can be used to reset the drive after the fault occurs. For those faults that can't be reset by the RESET key, see the fault records after pressing MENU key for details. Continued on next page. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–45...
  • Page 579 4) When P00.29=0 then LOCAL correlates to HAND mode. The Digital Input definition must not be set to 56 (LOC/REM Switch). Refer to P00.29 for more detail and other options on how the drive behaves when switching between LOCAL and REMOTE. Page A–46 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 580 2) Red light is on, the drive is running backwards or will run backwards when given a run command. 3) Alternating green/red light: the drive is changing direction. ERR_COMM_RUN Descriptions reserved for future use� DURApulse GS30 AC Drive User Manual – 1st Edition Page A–47...
  • Page 581 NOTE: The GS4-KPD is connected to the GS30 by the RJ45 communications port with a standard ethernet cable. The following communications settings must be used: P09.01=19.2 (kBps) and P09.04=13 (8N2 RTU). Page A–48 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 582 02: DIGITAL ▲ 03: ANALOG 00:DRIVE ▼ 04: SPEED 01:BASIC 05: MOTOR 06: PROTECT 02:DIGITAL 07: SPECIAL 08: PID 09: COMMUNICATION 10: FEEDBACK 11: ADVANCED 13: USER 14: PROTECT(2) DURApulse GS30 AC Drive User Manual – 1st Edition Page A–49...
  • Page 583 UnLock Key LOCAL Press and hold the ESC key for 3 seconds to unlock the keypad. The ▲ 60.00 ▼ display will return to the Status Page. 0.00 335.6 03:46:12 Page A–50 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 584 Press the Enter key to display information about the drive status when the fault occurred. 1: Lvn Date: 00/00/0000 ▲ Date:05/15/2016 Time: 00:00:00 ▼ OutFreq: 0.00 Time: 08:51:10 OutAmp: 0.00 OutFreq: 60.00 OutVolt 0.0 DCBus: 0.0 DURApulse GS30 AC Drive User Manual – 1st Edition Page A–51...
  • Page 585 Selecting PLC Run or PLC Stop also can determine whether the physical I/O are controlled by the Drive or are controlled by the 04:10:16 PLC. See Chapter 8 for more information on the integrated PLC and GSLogic software. Page A–52 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 586 As shown in the example to the left, “001” is the file to be transferred. Pressing F4 while in the Copy Param menu will prompt you to Delete All 4 saved programs (“Press ENTER to clear”). DURApulse GS30 AC Drive User Manual – 1st Edition Page A–53...
  • Page 587 PLC program from the drive into the keypad. Keypad→ VFD 001> P00-00 Keypad→VFD When Keypad→VFD is selected, the keypad will begin the transfer of PLC program from the keypad into the drive. Page A–54 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 588 The Language Page sets the language shown on the display. Select from English, Spanish or French. The translation applies to the 2:Espanol keypad menu structure only. The Detailed parameter settings will 3:Francaise remain in English. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–55...
  • Page 589 There has been an attempt to copy an incorrect file between the ERR88 parameter file keypad and the drive� Ensure that there is a valid file in the keypad mismatch� (if attempting Keypad → VFD transfer)� Type Mismatch Page A–56 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 590 Cutout dimension (Waterproof level: IP56) Panel 1�2 mm 1�6 mm 2�0 mm Thickness 66�4 [2�614] 110�8 [4�362] * Deviation: ± 0�15 mm / ± 0�0059 in Continued on next page. DURApulse GS30 AC Drive User Manual – 1st Edition Page A–57...
  • Page 591 Appendix A: Accessories Wall Mounting Embedded Mounting SCREW KEYPAD (4x) GS4-KPD PANEL SCREW (4x) ACCESSORIES PANEL KEYPAD ACCESSORIES GS4-KPD Page A–58 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 592 GS30A-03TRA � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � B–71 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 593 Wiring Diagrams � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �B–76 Page B–2 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 594 The option cards in this chapter are optional accessories. Select the applicable option cards for your GS30 drive, or contact AutomationDirect for suggestions. The option cards can significantly improve the functionality of the drive. To prevent damage to the GS30 drive during installation, remove the digital keypad and the cover before wiring.
  • Page 595 2-phase input GS30A-FB-OC GS30 series encoder module, NPN open collector and PNP open collector encoder input� For use with GS30 series AC drives� Supports 1-phase and 2-phase input Page B–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 596 NOTE: To prevent damage during installation, remove the digital keypad and cover before option card installation. See “Chapter 2: Installation and Wiring” for instructions. Option Card Wiring GS30 Card Wiring GS30 Control Board Connector Option Card Connector DURApulse GS30 AC Drive User Manual – 1st Edition Page B–5...
  • Page 597 “A” ring of the ground terminal wire to fit the connector around the ground screw� Ground Terminal Wire Frame A–C Frame D–F Frame G Frame H–I Page B–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 598 With the terminal block and connector of the option card facing downward, aim the two holes of the option card to the position column and press downward so that the three clips engage the option card� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–7...
  • Page 599 Fasten the screw to fix the option card firmly in place and torque approximately 4-6 kg-cm (3�5-5�2 in- lb)(0�39-0�59 N·m)� Replace the GS30 drive front cover� Installation is complete� Page B–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 600 “A” ring of the ground terminal wire to fit the connector around the ground screw� Ground Terminal Wire Frame A–C Frame D–F Frame G Frame H–I DURApulse GS30 AC Drive User Manual – 1st Edition Page B–9...
  • Page 601 Plug each end of the control board connector cable included with the option card into the appropriate slot on the card and the drive� Apply enough pressure to ensure the connector is properly locked in place� Locked Unlocked Page B–10 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 602 Line up the four clips on the back of the installation box with the four slots on the front of the GS30 drive� Press downward to engage the clips� Installation is complete DURApulse GS30 AC Drive User Manual – 1st Edition Page B–11...
  • Page 603 Make sure to run the connector cable under the card, not over it� Before securing the card in place, make sure all cables are running around or under the communication card (see below)� Page B–12 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 604 Press downward to engage the clips, then fasten the screws as shown (torque screws to 4-6 kg٠cm/3�5-5�2 lb-in/ 0�39-0�59 N٠m)� Replace the GS30 drive front cover� Installation is complete� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–13...
  • Page 605 GS30 I/O Card Installation Steps (Position 1) Step Description Turn off the drive power and remove the front cover� Mount the card connector to the drive control board� Page B–14 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 606 Frame D–F Frame G Frame H–I Aim the two clips at the two slots on the drive, and then press downward to have the two clips engage the slots� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–15...
  • Page 607 Fasten the screw to fix the option card firmly in place and torque approximately 4-6 kg-cm (3�5-5�2 in- lb)(0�39-0�59 N·m)� Encoder and I/O cards BPS card Replace the GS30 drive front cover� Installation is complete� Page B–16 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 608 • Pulse sequence frequency command The following functions are not supported when running on backup power only: • DO digital frequency signal output • AO1 multi-function analog voltage output • PLC functions DURApulse GS30 AC Drive User Manual – 1st Edition Page B–17...
  • Page 609 (Port 2) Ground terminal block Jumper Features • Supports Modbus TCP and EtherNet/IP protocol • 32/32 words read/write parameters correspondence • User-defined corresponding parameters • MDI / MDI-X auto-detect Page B–18 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 610 Signal Description Transmit Data + – TX– Transmit Data – RX – Receive Data – Receive Data + – – – 8 7 6 5 4 3 2 1 DURApulse GS30 AC Drive User Manual – 1st Edition Page B–19...
  • Page 611 NOTE: If the communication card is not recognized by the drive (P09.60=0), try the following: 1) Ensure cable connector is in locked position on the card. 2) Ensure the J2 Jumper is removed from the card and then cycle power to the drive. Page B–20 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 612 Exceeds max� number of communications ini EtherNet/IP ECiP IP error: Default Gateway address must match subnet of IP address or be set to 0�0�0�0 EC3F reserved ECbY GS30 is busy� ECCb ExCom card break DURApulse GS30 AC Drive User Manual – 1st Edition Page B–21...
  • Page 613 Subnet Mask = 255.255.255.0 Gateway = 0.0.0.0 (or same as IP address 1st three octets; ex: 192.168.1.1) Press Apply for the changes to take effect. (This effectively sets bit 1 in P09.91) Page B–22 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 614 P09.93 Set communication timeout settings Select EIP Comm Card Time P09.94 Set communication timeout settings Out Detection EIP Comm Card Time P09.95 3�0 Set communication timeout settings Out Duration DURApulse GS30 AC Drive User Manual – 1st Edition Page B–23...
  • Page 615 3) 3) Physical connection loss (no Link Good on Ethernet interface). If P09.74 = 0: Ethernet/IP and Modbus TCP both on, a loss in either will cause a timeout. Page B–24 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 616 ** Note concerning 2001h: If the Frequency Command (via RS485, Ethernet, Keypad, analog, etc.) is set higher than P01.00 Max Frequency Output, the drive will limit the actual output to P01.00. DURApulse GS30 AC Drive User Manual – 1st Edition Page B–25...
  • Page 617 48706 2201 Counter value 48707 2202 Actual output frequency XXXXX Hz 48708 2203 DC bus voltage XXX�X V 48709 2204 Output voltage XXX�X V Continued on next page Page B–26 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 618 *When P10�01 is set to 1000 and P10�02 is set to 1, 2, the displayed range for PG feedback is between 0–4000� When P10�01 is set to 1000 and P10�02 is set to 3, 4, 5, the displayed range for PG feedback is between 0–1000� Continued on next page DURApulse GS30 AC Drive User Manual – 1st Edition Page B–27...
  • Page 619 Display the frequency after adding and subtracting of the master and auxiliary frequencies� Modbus TCP Communication GS30A-CM-EIPx Modbus Function Codes Code Definition 0x03 Read register(s) from GS30 0x06 Write single register to GS30 0x10 Write multiple data registers to GS30 Page B–28 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 620 “Application Object Specification”� The size of the path transmitting requested service cannot afford 0x26 Path size invalid the request to the object or cover too much route data� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–29...
  • Page 621 0x01 0x0315 code� Cause of this error: Unidentifiable path type, unexpected section type or other problems existing in the path� Page B–30 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 622 0 1: E�F� = ON (trigger an External Fault) bit 1 1: Reset command bit 2 1: External interruption (B�B) = ON bit 3~15 reserved Continued on next page DURApulse GS30 AC Drive User Manual – 1st Edition Page B–31...
  • Page 623 Actual Motor Speed in rpm (Sensorless Estimate or Encoder Feedback actual) Encoder (PG1) Feedback Counts (option card), 16-bit, 0–65,535 Pulse Command (PG2) Position Counts (option card), 16-bit, 0–65,535 Power Output (kW) Page B–32 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 624 Reserved 0x22 Reserved 0x23 Control mode of the drive, 0: speed mode 1: torque mode 0x24 Carrier frequency of the drive XX kHZ 0x25 Reserved Continued on next page DURApulse GS30 AC Drive User Manual – 1st Edition Page B–33...
  • Page 625 PID output frequency XXX�XX Hz 0x31 Reserved 0x32 Display the auxiliary frequency 0x33 Display the master frequency Display the frequency after adding and subtracting of the master and auxiliary 0x34 frequencies� Page B–34 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 626 Common Services Implemented for Service Code Service Name Description of Service Class Instance ✔ 0x05 Reset Resets device settings ✔ 0x0E Get Single Attribute Sends back attribute of designated object DURApulse GS30 AC Drive User Manual – 1st Edition Page B–35...
  • Page 627 Service Service Name Description of service Code Class Instance 0x4E Forward Close Shuts down the connection ✓ Establishes the connection, max� 511 0x54 Forward Open ✓ bytes per transmission� Page B–36 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 628 Service Implemented for Service Name Description of service Code Class Instance Sends back attribute of designated 0x0E Get Single Attribute ✓ object 0x10 Set Single Attribute Modifies attribute ✓ DURApulse GS30 AC Drive User Manual – 1st Edition Page B–37...
  • Page 629 4 = Auto-negotiation not attempted� Forced speed and duplex� Services Implemented for Service Service Name Description of service Code Class Instance Sends back attribute of designated 0x0E Get Single Attribute ✓ object Page B–38 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 630 Implemented for Service Service Name Description of service Code Class Instance Sends back attribute of designated 0x0E Get Single Attribute ✓ object 0x10 Set Single Attribute Modifies attribute ✓ DURApulse GS30 AC Drive User Manual – 1st Edition Page B–39...
  • Page 631 Service Name Description of Service Class Instance 0x0E Get_Attribute_Single Returns the attributes of a designated element ✓ ✓ 0x10 Set_Attribute_Single Gets the attributes of a designated element ✓ ✓ Page B–40 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 632 Example: 100 represent 10.0 seconds. (Object, Instance, Attribute) = (XXh, YYh, ZZh) Frequency controlled by controlled by (300h,01h,01h) (300h,01h,02h) 300h,20h,01h Time 300h,20h,00h=0000h 300h,20h,00h, bit1=0 300h,20h,00h, bit1=1 300h,20h,00h, bit0=1 300h,20h,00h, bit0=0 DURApulse GS30 AC Drive User Manual – 1st Edition Page B–41...
  • Page 633 Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6) Operation: -10°C~50°C [14°F~122°F] (temperature), 90% (humidity) Operation / storage Storage: -25°C~70°C [-13°F~158°F] (temperature), 95% (humidity) International standard: Vibration / shock immunity IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27 Page B–42 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 634 OFF for 200ms, alternating) No errors Network connection normal LINK-IN Green Flashes Network in operation No network connection Network connection normal LINK-OUT Green Flashes Network in operation No network connection DURApulse GS30 AC Drive User Manual – 1st Edition Page B–43...
  • Page 635 Emergency Objects. It also covers related communication object dictionary. 2) DS402 is the motion control layer (Drives and motion control device profile) It defines the action of different motions and the parameter setting of the objects when Page B–44 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 636 Starts updating output data (RxPDO) Stops updating output data (RxPDO) Stops updating input/output data� Stops updating input data and mailbox communication� Stops all input/output data update and mailbox communication� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–45...
  • Page 637 First group of TxPDO mapping. Statusword Mode of Operation Position Actual Value (0x6041) Display (0x6064) (0x6061) TxPDO (0x1A00) Velocity Actual Torque Actual Value Error Code Value (0x6077) (0x603F) (0x606C) Page B–46 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 638 5) Set the PDO mapping configuration: set OD 1C12 sub 1 to 0x1601 (RxPDO) and OD 1C13 sub 1 to 0x1A01 (TxPDO). 6) Enable the PDO configuration: set OD 1C12 sub 0 to 1 (RxPDO) and OD 1C13 sub 0 to 1 (TxPDO). DURApulse GS30 AC Drive User Manual – 1st Edition Page B–47...
  • Page 639 The drive is waiting to be switched on (energized)� Ready to Switch On The motor isn’t excited� The drive now has PWM output� The reference Switch On command is invalid� Page B–48 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 640 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description Shutdown Switch On (Enable Servo On ready) Enable Operation (Enable Servo On) Runs to the target speed� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–49...
  • Page 641 INTEGER8 6042h vl target velocity INTEGER16 6043h vl velocity demand INTEGER16 6044h vl velocity actual value INTEGER16 604Fh vl ramp function time INTEGER16 6050h vl slow down time INTEGER16 Page B–50 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 642 General error 0x08000020 Data cannot be read or written� 0x08000021 Data access denied due to local control� 0x08000022 Data access denied due to current status� 0x08000023 Object dictionary doesn’t exist� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–51...
  • Page 643 Group X-00 to Group X-99. For example: Set P05.33 (Induction motor or permanent magnet synchronous motors selection). The Index is 3005h and the sub-index is 22h (34). Page B–52 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 644 Quick stop option code INTEGER16 605Ch Variable Disable operation option code INTEGER16 6060h Variable Modes of operation INTEGER8 6061h Variable Modes of operation display INTEGER8 6502h Variable Supported drive modes INTEGER32 DURApulse GS30 AC Drive User Manual – 1st Edition Page B–53...
  • Page 645 Object 1018h: Identity Index 1018h Name Identity Object Type RECORD Read-Write Permission PDO Mapping Setting Sub-index Name SubIndex 000 Data Type UNSIGNED8 Read-Write Permission PDO Mapping Setting Setting Range UNSIGNED8 Page B–54 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 646 Sub-index Name Number of Objects Data Type UNSIGNED8 Read-Write Permission PDO Mapping Setting 0: Disable Setting Range 1–8: Set number of PDO mapping and enable this function� Factory Setting DURApulse GS30 AC Drive User Manual – 1st Edition Page B–55...
  • Page 647 Object Type ARRAY Data Type UNSIGNED16 Read-Write Permission PDO Mapping Setting Sub-index Name Number of assigned RxPDOs Data Type UNSIGNED8 Read-Write Permission PDO Mapping Setting Setting Range 0–1 Factory Setting Page B–56 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 648 Group X-00 to Group X-99. For example: Set P05.33 (Induction motor or permanent magnet synchronous motors selection). The Index is 3005h and the sub-index is 22h (34). DURApulse GS30 AC Drive User Manual – 1st Edition Page B–57...
  • Page 649 Bit 3 Enable operation Bit 4–Bit 6 Operation mode specific Refer to the Specific Model Definition table blow Bit 7 Fault reset Bit 8 Halt Bit 9–Bit 15 Reserved Page B–58 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 650 Motor drive has servo off 13–14 Warning / Fault codes pop up Motor drive has servo off� Warning / Fault codes clear Enable operation; no alarm command Restart operation command� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–59...
  • Page 651 Switch on disabled Ready to switch on Switch on Operation enabled Quick stop active Fault reaction active Fault NOTE: 0=Bit is off; 1=Bit is on; - means bit is not functional. Page B–60 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 652 This object is the actual running speed under the velocity mode. Index 6044h Name vl velocity actual value Object Type Variable Data Type INTEGER16 Read-Write Permission PDO Mapping Setting Setting Range INTEGER16 Unit DURApulse GS30 AC Drive User Manual – 1st Edition Page B–61...
  • Page 653 Object Type Variable Data Type UNSIGNED32 Read-Write Permission PDO Mapping Setting Motor drive parameter P01�45 Setting Range P01�45=0, Setting Range: 10–600000 P01�45=1, Setting Range: 100–6000000 Factory Setting 1000 Unit Page B–62 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 654 This object is to set up the operation mode. Index 6060h Name Modes of operation Object Type Variable Data Type INTEGER8 Read-Write Permission PDO Mapping Setting Setting Range UNSIGNED32 Factory Setting DURApulse GS30 AC Drive User Manual – 1st Edition Page B–63...
  • Page 655 Setting Range INTEGER8 Factory Setting Object 6502h: Support Drive Modes Index 6502h Name Supported drive modes Object Type Variable Data Type UNSIGNED32 Read-Write Permission PDO Mapping Setting Setting Range UNSIGNED32 Page B–64 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 656 If you already have Npcap installed, you can skip this step� Select the Ethernet card the drive is connected to and click Init� Verify that the Init button has changed to Cancel� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–65...
  • Page 657 Click Set to Boot Mode. The Set to Boot Mode progress bar will change to green� Click OK at the prompt and cycle drive power� After power cycle, click Start Update Firmware� Page B–66 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 658 GS30A-CM-ECAT Firmware Update Step Description The Start Updated Firmware progress bar will change to green� After the firmware is updated, click OK at the prompt and cycle drive power again� DURApulse GS30 AC Drive User Manual – 1st Edition Page B–67...
  • Page 659 Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6) Operation: -10°C~50°C [14°F~122°F] (temperature), 90% (humidity) Operation / storage Storage: -25°C~70°C [-13°F~158°F] (temperature), 95% (humidity) International standard: Vibration / shock immunity IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27 Page B–68 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 660 Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6) Operation: -10°C~50°C [14°F~122°F] (temperature), 90% (humidity) Operation / storage Storage: -25°C~70°C [-13°F~158°F] (temperature), 95% (humidity) International standard: Vibration / shock immunity IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27 DURApulse GS30 AC Drive User Manual – 1st Edition Page B–69...
  • Page 661 Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6) Operation: -10°C~50°C [14°F~122°F] (temperature), 90% (humidity) Operation / storage Storage: -25°C~70°C [-13°F~158°F] (temperature), 95% (humidity) International standard: Vibration / shock immunity IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27 Page B–70 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 662 Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6) Operation: -10°C~50°C [14°F~122°F] (temperature), 90% (humidity) Operation / storage Storage: -25°C~70°C [-13°F~158°F] (temperature), 95% (humidity) International standard: Vibration / shock immunity IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27 DURApulse GS30 AC Drive User Manual – 1st Edition Page B–71...
  • Page 663 Grounding terminal� To decrease noise, properly ground this terminal� Environment ESD (IEC 61800-5-1, IEC 61000-4-2) EFT (IEC 61800-5-1, IEC 61000-4-4) Noise immunity Surge Test (IEC 61800-5-1, IEC 61000-4-5) Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6) Page B–72 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 664 Recommended pull-up resistor: above 510Ω–1.35 kΩ, 1/2 W Recommended pull-up resistor: above 1�8–3�3 kΩ, 1/2 W Wiring Diagrams Encoder Wiring Diagram Encoder card 5~12V Ext. Power Encoder card (5–24V) DURApulse GS30 AC Drive User Manual – 1st Edition Page B–73...
  • Page 665 • Use a shielded cable to prevent interference� Do not run control wires parallel to any high voltage AC power line (200VAC and above) • Recommended wire size: 0�0509–1�31mm (30-16 AWG) • Cable length: less than 100m Line driver Encoder Pulse Command PG2 PG OUT GS30A-FB-LD Page B–74 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 666 • Maximum input frequency: 300kHz Environment ESD (IEC 61800-5-1, IEC 61000-4-2) EFT (IEC 61800-5-1, IEC 61000-4-4) Noise immunity Surge Test (IEC 61800-5-1, IEC 61000-4-5) Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6) DURApulse GS30 AC Drive User Manual – 1st Edition Page B–75...
  • Page 667 Recommended pull-up resistor: above 510Ω–1.35 kΩ, 1/2 W Recommended pull-up resistor: above 1�8–3�3 kΩ, 1/2 W Wiring Diagrams Encoder Wiring Diagram Encoder card Encoder card Ext. Power Ext. Power (5–24V) (5–24V) Encoder card Page B–76 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 668 • Use a shielded cable to prevent interference� Do not run control wires parallel to any high voltage AC power line (200VAC and above) • Recommended wire size: 0�0509–1�31mm (30-16 AWG) • Cable length: less than 30m DURApulse GS30 AC Drive User Manual – 1st Edition Page B–77...
  • Page 669 Appendix B: Optional I/O and Communication Cards BLANK PAGE Page B–78 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 670 GS30 Frequency Output Parameters � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � C–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 671 Chapter 4 “AC Drive Parameters”. For more detailed wiring information, please see Chapter 2 “Installation and Wiring. Digital and analog I/O parameter maps begin on the following page. Page C–2 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 672 Appendix C: Digital and Analog I/O Parameter Maps GS30 Digital Inputs DURApulse GS30 AC Drive User Manual – 1st Edition Page C–3...
  • Page 673 17: Count value reached, does not return to 35: Error output selection 1 (P06�23) 75: Forward RUN status 0 (P02�20) 36: Error output selection 2 (P06�24) 76: Reverse RUN status Page C–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 674 AI1 votage lowest point 0�00~10�00V AI1 proportional lowest P03�64 -100�00~100�00% point P03�65 AI1 voltage mid-point 0�00~10�00V AI1 proportional mid- P03�66 -100�00~100�00% 50�00 point AI1 voltage highest P03�67 0�00~10�00V point DURApulse GS30 AC Drive User Manual – 1st Edition Page C–5...
  • Page 675 12: Auxiliary frequency input 13: PID compensation value 0: 4–20 mA AI2 terminal input P03�29 1: 0–10 V selection 2: 0–20 mA P03�04 Analog input bias (AI2) -100�0% to +100�0% Page C–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 676 Analog Input 2 (AI2) Three Point Curve Drive Hz Output P01.00 P03.62 P03.19 (Loss of AI2) P03.60 determines the drive behavior if the 4~20mA signal is lost. P03.58 Analog Input P03.57 P03.59 P03.61 20mA/10V DURApulse GS30 AC Drive User Manual – 1st Edition Page C–7...
  • Page 677 Default User Selection Terminals DO – DCM PLC Address Digital output gain (DO) 1~55 P02�21 (Pulse per second output = actual output frequency x P3�38) (1 = no scaling) Page C–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 678 Modbus Remote I/O Control Applications (use MODRW)                      D–19 Program Examples Using AutomationDirect PLCs                          D–20 DURApulse GS30 AC Drive User Manual –...
  • Page 679 Internal Power Supply +24V Field devices are sourcing Digital Input Common FWD/STOP FWD/DI1 REV/STOP REV/DI2 Multi-step 1 Multi-step 2 Multi-step 3 Multi-step 4 Drive inputs Drive are sinking Internals Page D–2 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 680 GS30 Drive Light Power Supply – Digital Output Com. NOTE: GS30 output can be wired as sinking or sourcing, but not both at the same time. DURApulse GS30 AC Drive User Manual – 1st Edition Page D–3...
  • Page 681 Control circuit terminal Shielded leads *Alternately, the drive internal power supply (+24V) could be used. However, the DCM common would have to be connected to the PLC power supply common. Page D–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 682 – Digital Output Com. See Power Wiring Diag. Main circuit (power) terminals Control circuit terminal Shielded leads DURApulse GS30 AC Drive User Manual – 1st Edition Page D–5...
  • Page 683 (this card can be wired sinking or sourcing). See Power Wiring Diag. Main circuit (power) terminals Control circuit terminal Shielded leads Page D–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 684 Wiring Diag. Main circuit (power) terminals C0-04DA-1 4-20mA 4–20mA Control circuit terminal Shielded leads Analog Common (same return path for all three drive analog inputs) 24VDC Power – Supply DURApulse GS30 AC Drive User Manual – 1st Edition Page D–7...
  • Page 685 4-20mA (P03.31 and DIP switch AO1) See Power All “0V” terminals Wiring Diag. are connected internally. Main circuit (power) terminals Control circuit terminal 24VDC Power – Supply Shielded leads Page D–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 686 2K Ohm 5VDC to 24VDC IN3+ – IN3- 2K Ohm Digital Output Com. IN4+ DO output pulses at drive output IN4- frequency x P02.21 (scaling factor) 2K Ohm 2K Ohm DURApulse GS30 AC Drive User Manual – 1st Edition Page D–9...
  • Page 687 5=Encoder reference with direction 8=Comm card 9=PID 0=Digital keypad Operation Command Source 1=External terminals P0021 (Auto) 2=Communication RS-485 input 5=Communication card 0=Ramp to stop P0022 Stop Method 1=Coast to stop Page D–10 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 688 Terminal output stays in ready status and drive responds to commands immediately The output terminal will have higher voltage If the drive is short circuited an OC error will display when running up DURApulse GS30 AC Drive User Manual – 1st Edition Page D–11...
  • Page 689 The most common serial port parameters are shown below: Serial Port Parameters GS30 Description Default P09.00 VFD Comm Address P09.01 MODBUS Baud Rate 96 kbps P09.04 MODBUS Protocol (Range Setting) 12: 8N1 (RTU) Page D–12 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 690 To return to local control, set both P00.20 and P00.21 to option 0. The drive will Start and Stop with the keypad. When “F” is displayed on the drive, the dial will set the speed. DURApulse GS30 AC Drive User Manual – 1st Edition Page D–13...
  • Page 691 Example: if you send the Run command, the drive will run. Clearing the Run bit will have no effect. You must send the Stop bit to make the drive Stop. Page D–14 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 692 52: Password is locked (Pcod) stage) (AuE3) 54: Illegal command (CE1) 149: Auto-tune error 5 (Rotor 55: Illegal data address (CE2) resistance measure test stage) (AuE5) (table continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page D–15...
  • Page 693 20410 Counter value 2109 48458 20411 Output power factor angle (XXXX) 210A 48459 20412 Output torque (XXXX %) 210B 48460 20413 Actual motor speed (XXXXX rpm) 210C 48461 20414 Page D–16 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 694 Appendix B details all the Implicit and Explicit data that can be transferred to and from the GS30. Below is a list of the Implicit (I/O messaging) data that will be automatically transferred back and forth between the PLC and drive once the connection is configured. DURApulse GS30 AC Drive User Manual – 1st Edition Page D–17...
  • Page 695 • Output buffer register: Out Assembly Instance = 100, Width = 16 bits, Size = 3 • Configuration: Instance = 102, Width = 8 bits, Size = 0 See “GS30A-CM-EIPx EtherNet/IP Communication Protocol Parameter Address Definitions” on page B–31 for more information. Page D–18 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 696 0 after the MODRW command has been implemented. However, any of three situations—a report of no error, a data error report, or time out with no report—will cause the status of M1077 to change to On. DURApulse GS30 AC Drive User Manual – 1st Edition Page D–19...
  • Page 697 Appendix D: Using GS30 AC Drives with AutomationDirect PLCs Program Examples Using AutomationDirect PLCs Please see the AutomationDirect support website for sample program downloads. A range of examples for various applications are available. NOTE: The PLC program can be downloaded from the support resources section of the GS30 drive item page on the AutomationDirect website.
  • Page 698 Test and Fault Confirmation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � E–11 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 699 STO response time: ≤ 20 ms (time required for STO1 / STO2 to operate until the drive stops outputting) STO cut-off mode Input voltage level: 11 VDC < STO1–SCM and STO2–SCM < 30 Page E–2 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 700 The GS30 Safe Torque Off function meets the following international standards: • ISO 13849-1: 2015 Category 3 PL d • IEC 61508 SIL2 • EN 62061 SIL CL 2 • EN 60204-1 Category 0 Safety PLC or Relay DURApulse GS30 AC Drive User Manual – 1st Edition Page E–3...
  • Page 701 STO2 NOTE: *1 is factory jumper wire shorting +24V-STO1-STO2. To use the Safety function, remove this jumper wire. To disable the Safety function, short-circuit +24V-STO1-STO2 with a jumper wire. Page E–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 702 68: SO output logic B Use P02.13 to set the STO functions of multi-function terminal R1. Drive Status Safety Output – NO (P02�13=66) Normal Run open close STL1~STL3 close DURApulse GS30 AC Drive User Manual – 1st Edition Page E–5...
  • Page 703 When both STO1–SCM and STO2–SCM are OFF during operation (STO function is required), the drive stops outputting when it enters safe mode regardless of whether the RUN command is in ON or OFF status. Page E–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 704 When both of STO1–SCM and STO2–SCM are OFF during operation (STO function is required), the drive stops outputting. When the STO1 / STO2 status is restored (ON), the STO alarm clears automatically. The drive outputs when the RUN command is executed again. DURApulse GS30 AC Drive User Manual – 1st Edition Page E–7...
  • Page 705 However, you cannot reset the STL2 error even if the STO2 status is restored (ON) regardless of the parameter setting. You must cycle the power to reset and to restore the drive to the normal standby state. Page E–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 706 2) Check if the IO card connects to the control board correctly, and if the screws are tightened well. The IO card does not match the Contact AutomationDirect technical support� version of the control board DURApulse GS30 AC Drive User Manual – 1st Edition Page E–9...
  • Page 707 2) Check if the IO card connects to the control board correctly, and if the screws are tightened well. The IO card does not match the Contact AutomationDirect technical support� version of the control board Page E–10 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 708 Torque Off function loop is normal. However, if you get a different result or if STL3 occurs, then the Safe Torque Off function loop does not work normally. Refer to the Error Code and Troubleshooting section for details. DURApulse GS30 AC Drive User Manual – 1st Edition Page E–11...
  • Page 709 Appendix E: Safe Torque Off Function BLANK PAGE Page E–12 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 710 Tuning Example for PID Control                                    F–7 DURApulse GS30 Parameters Involved in PID Control                       F–9 DURApulse GS30 AC Drive User Manual –...
  • Page 711 Desired Speed, so you begin to let off the gas quickly. That is Derivative Control; it adds or subtracts to the Control Variable based on how quickly the system is approaching (or leaving) the setpoint. Page F–2 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 712 • Greater Output Frequency (Hz) drives the Process Variable (PV) downward toward the Setpoint (SP) • GS30 drive frequency output increases if the Process Error is positive (SP<PV) DURApulse GS30 AC Drive User Manual – 1st Edition Page F–3...
  • Page 713 PD, P, or I controller in the absence of the other respective control actions. PI controllers are fairly common, since Derivative action is sensitive to measurement noise, whereas the absence of an Integral term may prevent the system from reaching its target value. Page F–4 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 714 • Undershoot: The Process Variable does not reach the desired Setpoint Refer to “Tuning Example for PID Control” on page F–7 of this appendix for more PID tuning information. DURApulse GS30 AC Drive User Manual – 1st Edition Page F–5...
  • Page 715 When choosing to use Proportional-Integral-Derivative (sometimes called PID) control, the Integral Time is utilized to provide better control of the Process Error while the Derivative Value is used to restrain PV oscillation. Page F–6 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 716 Set- point point Process Variable Process Variable Overshoot & undershoot; process error P = 8 I = 0 D = 0 Set- point Process Variable (Example continued next page) DURApulse GS30 AC Drive User Manual – 1st Edition Page F–7...
  • Page 717 P = 7 I = 3 D = 3 Set- point Process Variable Page F–8 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 718 PID2 parameter switch condition P08.76 PID2 parameter switch deviation 1 P08.77 PID2 parameter switch deviation 2 P08.78 Allowed reverse running time after start-up P08.79 WireBreak High P08.80 WireBreak Low P08.81 WireBreak Time DURApulse GS30 AC Drive User Manual – 1st Edition Page F–9...
  • Page 719 4: PID target value P03.01 5: PID feedback signal 13: PID compensation value Multi function Analog output selections 0: Output frequency 1: Frequency command P03.20 9: AI1 10: AI2 21: RS-485 Page F–10 DURApulse GS30 AC Drive User Manual – 1st Edition...
  • Page 720 Minimum output frequency for reel diameter calculation P12.42 Pre-startup mode selection P12.43 Switching level for pre-startup and PID enablement P12.44 Pre-startup frequency P12.45 Pre-startup acceleration time P12.46 Broken belt detection function DURApulse GS30 AC Drive User Manual – 1st Edition Page F–11...
  • Page 721 Analog input selection: 14: Tension PID feedback signal 15: Line speed P03.00 16: Reel diameter P03.01 17: Tension PID target value 18: Tension setting value 19: Zero-speed tension 20: Tension taper Page F–12 DURApulse GS30 AC Drive User Manual – 1st Edition...

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