AutomationDirect DURApulse GS33-2030 Manuals

Manuals and User Guides for AutomationDirect DURApulse GS33-2030. We have 2 AutomationDirect DURApulse GS33-2030 manuals available for free PDF download: User Manual, Quick Start Manual

AutomationDirect DURApulse GS33-2030 User Manual (721 pages)

Brand: AutomationDirect | Category: Servo Drives | Size: 64 MB

Warnings and Trademarks
3
Warning
3
Trademarks
3
Avertissement
4
Marques De Commerce
4
Warnings
5
Table of Contents
9
Chapter 1: Getting Started
17
User Manual Overview
18
Overview of this Publication
18
Supplemental Publications
18
Technical Support
18
Produced by
18
Special Symbols
18
Purpose of AC Drives
19
Selecting the Proper Drive Rating
19
Determine Motor Full-Load Amperage (FLA)
19
Determine Motor Overload Requirements
19
Determine Application Type; Constant Torque or Variable Torque
19
Installation Altitude
20
Derating for Altitude
20
Determine Maximum Enclosure Internal Temperature
21
Derate Output Current Based on Carrier Frequency (if Necessary)
23
GS30 Variable Torque Carrier Frequency Derating
23
Durapulse GS30 AC Drive Environmental Information
27
Storage and Transportation
27
GS30 Environmental Conditions
27
GS30 General Specifications
28
Durapulse GS30 AC Drive Specifications
30
230V Class - 1-Phase Model-Specific Specifications
30
230V Class - 3-Phase Model-Specific Specifications
31
460V Class - 3-Phase Model-Specific Specifications
34
Receiving and Inspection
37
Drive Package Contents
37
Model Number Explanation
38
Nameplate Information
38
Chapter 2: Installation and Wiring
39
Drive Models by Frame Size
40
Installation
40
Minimum Clearances and Air Flow
41
GS30 Series Minimum Clearance Distances
41
GS30 Airflow and Power Dissipation
42
Dimensions
43
Circuit Connections - RFI Jumper
53
RFI Jumper Removal
53
Isolating Main Power from Ground
54
Floating Ground System (IT Systems)
55
Asymmetric Ground System (Corner Grounded TN Systems)
55
Circuit Connections - Warnings and Notes
56
Danger
56
Motor Operation Precautions
58
Applicable Codes
59
Wiring Terminal Access
60
Control Terminal Access
60
Main Circuit Wiring Terminals
61
Main Terminal Specifications
61
Wiring Terminal Connector Dimensions - Main-Circuit Terminals
63
Main Terminal Diagrams
64
Main Circuit Wiring Diagrams
67
Control Circuit Wiring Terminals
68
GS30 Control Terminal Specifications
68
Terminal Function
69
GS30 Control Terminal Block Diagram & Wiring Specifications
71
Control Terminal Wiring Instructions
72
Analog Inputs
72
Analog Output
73
Control Circuit Wiring Diagrams
73
Digital Inputs
73
System Wiring Diagram
74
Full I/O Wiring Diagram (Frame a
75
Full I/O Wiring Diagram (Frame H
76
Chapter 3: Keypad Operation and Quickstart
77
The Durapulse GS30 Digital Keypad
78
Keypad Indicator Leds
79
GS30 Keypad Operation
80
GS30 Keypad Function Examples
80
Main Page
81
Frequency Command Settings
81
Parameter Settings
82
PLC Settings
82
Setting Direction
82
Application Settings
83
Reference Table for Digital LED Character Display
84
Chapter 4: AC Drive Parameters
85
Introduction
87
Video Tutorials
87
Durapulse GS30 Parameter Summary
87
Drive Parameters Summary (P00.XX)
87
Basic Parameters Summary (P01
95
Digital Input/Output Parameters Summary (P02.XX)
98
Analog Input/Output Parameters Summary (P03.XX)
105
Multi-Step Speed Parameters Summary (P04.XX)
108
Motor Parameters Summary (P05
110
Protection Parameters Summary (P06
113
Special Parameters Summary (P07
120
High-Function PID Parameters Summary (P08.XX)
123
Communication Parameters Summary (P09.XX)
126
Speed Feedback Control Parameters Summary (P10.XX)
129
Advanced Parameters Summary (P11
132
Tension Control Parameters Summary (P12.XX)
134
Macro / User Defined Macro Parameters Summary (P13.XX)
138
Protection Parameters (2) Summary (P14.XX)
140
Durapulse GS30 Parameter Details
144
Explanation of Parameter Details Format
144
Group P00.XX Details - Drive Parameters
145
Control Diagrams
153
Group P01.XX Details - Basic Parameters
174
High Starting Torque
177
Group P02.XX Details - Digital Input/Output Parameters
185
Group P03.XX Details - Analog Input/Output Parameters
205
Analog Input Parameter Examples
216
Analog Input Polarity
235
Group P04.XX Details - Multi-Step Speed Parameters
239
Related Parameters
239
Group P05.XX Details - Motor Parameters
241
Group P06.XX Details - Protection Parameters
250
Group P07.XX Details - Special Parameters
273
Group P08.XX Details - High-Function PID Parameters
286
PID Algorithm
286
Group P09.XX Details - Communication Parameters
302
Code Description
303
Address List
309
Exception Response
312
Group P10.XX Details - Speed Feedback Control Parameters
318
Group P11.XX Details - Advanced Parameters
331
Group 12.XX Details - Tension Control Parameters
342
Chapter 4: AC Drive Parameters
350
Group P13.XX Details - Macro / User Defined Parameters
364
Group P14.XX Details - Protection Parameters (2)
377
For Example
383
Adjustments and Applications
390
IMFOC Field Oriented Control Mode with Induction Motor (IM) Adjustment Procedure
390
IMTQC Sensorless Torque Mode with Induction Motor (IM) Adjustment Procedure
394
PMSVC Sensorless Vector Mode with Permanent Magnet Motor Adjustment Procedure
396
PMFOCPG - Field-Oriented Control with PMAC Motor with Encoder
400
Adjustment Procedure
401
Parameter Reset
402
IPM SVC Sensorless Field-Oriented Control with Interior PMAC Motor
409
Set Control Mode
411
Torque Calculation and Torque Parameter Setup Reference
416
Drive Motor Torque Calculation
416
GS30 Drive - Torque Limit in Speed Mode Detailed Explanation
417
Speed Mode with Torque Limits Via Analog Input
418
GS30 Drive Quick Reference- Alternating between Torque and Speed Mode
419
Chapter 5: Serial Communications
422
Communications Parameters Summary
423
Summary - Serial Communication Parameters
423
Serial Modbus Status Addresses
427
Status Addresses (Read Only)
427
Serial Communications Overview
430
Serial Communications Connectivity
430
Minimum AC Drive Parameter Settings for Serial Communication
430
Common Third-Party Modbus RTU Masters
431
Automationdirect Plcs as Modbus Master
431
Connecting Communication Cables
432
Detailed Serial Modbus Communication Information
434
Data Format
434
Communication Protocol
435
CMD (Command Code) and DATA (Data Characters)
436
Chapter 6: Maintenance and Troubleshooting
440
Maintenance and Inspections
441
Monthly Inspection
441
Annual Inspection
441
Recharge Capacitors (for Drives Not in Service)
442
Recommended Inspection Schedules
443
Troubleshooting
447
Warning Codes
447
Fault Codes
465
Typical AC Drive Problems and Solutions
492
Grease and Dirt Problems
492
Fiber Dust Problem
493
Corrosion Problem
494
Industrial Dust Problem
495
Wiring and Installation Problem
496
Digital Input/Output Terminal Problems
497
Chapter 7: Gsoft2 - Getting Started
498
GS30 Drive Configuration Software
499
System Requirements
499
Installation Guide
500
System Requirement Configuration
500
Software Installation
501
Opening Gsoft2 Software Program
503
Software Functions
504
Icon Functions
504
Tools Menu
509
Firmware Upgrade Notes
509
Gsoft2 Help File Note
509
Chapter 8: Gslogic Introduction
511
Purpose of this Chapter
511
For more Detailed Information
511
Gslogic Introduction
511
GS30 PLC Summary
512
Introduction
512
Notes on Using Gslogic, the GS30 PLC, and the GS30 Drive
513
Getting Started
516
Connect to PLC
516
PLC Function
517
Controlling Drive IO with the PLC
518
Installation of Gslogic Programming Software
520
System Requirements
520
About Getting Started
520
Technical Support
520
Installing Gslogic Programming Software
521
Program Writing
523
Connecting Gslogic PC to GS30 PLC
523
Basic Ladder Program Example
528
Program Download
530
Program Monitoring
531
GS30 Gslogic Program Examples
532
Appendix A: Accessories
535
Fuses/Circuit Breakers
535
Recommended Fuse Specifications for the DC Side of Common DC Bus
536
Recommended Fuse Specifications for the DC-Side of Common DC-Bus
536
Standard Footprint EMC Filter and Zero Phase Reactor
538
Filter Dimensions
538
High Performance EMI Input Filters
540
EMI Filter Installation
541
General Precaution
541
Recommended Motor Cable Length
542
Line Reactors / Voltage Time Filters
543
Line/Load Reactors Selection Charts
545
Line Reactor Applications and Wiring Connections
546
Multiple Motors
547
Single-Phase Applications
548
Recommended Cable Length
548
Dynamic Braking
550
Braking Units
550
Choosing and Installing a Braking Resistor
552
EMC Shield & Earthing Plates
553
GS30 EMC Shield Plates
553
Capacitive Filter (GS20A-CAPF
559
Conduit Box
561
Conduit Box Installation
564
Replacement Fan Kit
566
Remote Keypad Mounting
570
DIN Rail Mounting
571
GS30 DIN Rail Installation
572
Mounting Adapter Plate
573
Mounting Adapter Plate Dimensions
574
Mounting Adapter Plate Installation
576
Optional Advanced Keypad
578
GS30 Display Screens for GS4-KPD
581
Status Page
581
Exhaust Fan
586
Keypad Fault Codes
589
Keypad Panel Mounting Kit GS4-BZL
590
Appendix B: Optional I/O and Communication Cards
593
Introduction
594
Option Card Installation
594
Removing the Card Slot Cover
596
Option Card Wiring
596
Gs30A-Bps
608
Specifications
608
GS30A-CM-EIP1 and GS30A-CM-EIP2
609
Connecting Comm Card to PC
610
GS30A-CM-Eipx LED Indicators and Troubleshooting
611
GS30A-CM-Eipx IP Address and Network Configuration
613
GS30A-CM-Eipx Common Parameters
614
Modbus TCP or Ethernet/Ip Protocol Selection
615
Modbus TCP Protocol Configuration
616
GS30A-CM-Eipx Control Words - Modbus Addressing
616
GS30A-CM-Eipx Status Words - Modbus Addressing
617
Modbus TCP Communication
619
Ethernet/Ip Protocol
620
GS30A-CM-Eipx Ethernet/Ip I/O Messaging (Implicit Messaging
620
GS30A-CM-Eipx Explicit Messaging
626
Instance Attributes
627
GS30A-CM-Eipx Ethernet/Ip Basic Registers
630
GS30A-CM-Eipx Ethernet/Ip Alarm Register
631
Ethernet/Ip Communication Card Register Settings
632
Using Speed Mode as a Control Method
632
Operation
632
Gs30A-CM-Ecat
633
Specifications
633
Common Parameters
634
LED Indicators and Troubleshooting
634
Ethercat Connection Setup
635
Introduction to Ethercat
635
Ethercat State Machine
636
State Description
636
System Setup
637
Cia402 Equipment Regulation
639
Communication Warning / Fault Table
642
Description of Object Specification
643
Object Dictionary
643
Detailed Information about Objects
645
Ethercat Firmware Update
656
Gs30A-06Cdd
659
Specifications
659
Gs30A-2Ad2Da
660
Gs30A-02Trc
661
Gs30A-03Tra
662
Gs30A-Fb-Ld
663
Wiring Diagrams
664
Gs30A-Fb-Oc
666
Wiring Diagrams
667
Appendix C: Digital and Analog I/O Parameter Maps
671
Introduction
671
GS30 Digital Inputs
672
GS30 Digital Outputs
673
GS30 Analog Common Parameters
674
GS30 Analog Input 1 Parameters
674
GS30 Analog Input 2 Parameters
675
GS30 Analog Output 1 Parameters
677
GS30 Frequency Output Parameters
677
Appendix D: Using GS30 AC Drives with Automationdirect Plcs
679
Appendix D Overview
679
Sinking/Sourcing Basics
679
GS30-To-PLC I/O Wiring Examples
681
Drive Wired with DC Sinking Inputs (PLC Output Card Is Sourcing
681
Drive Wired with DC Sourcing Inputs (PLC Output Card Is Sinking
681
Drive Wired with DC Sinking Outputs (PLC Input Card Is Sourcing
682
Drive Wired with DC Sourcing Outputs (PLC Input Card Is Sinking
682
Drive Relay Outputs Wired with Sinking PLC Modules
683
Drive Relay Outputs Wired with Sourcing PLC Modules
683
Drive Analog Inputs
684
Analog Input Wired for Voltage and Current
684
Drive Analog Outputs
685
Analog Output Wired for Voltage and Current
685
Drive Frequency Output (High-Speed Pulse Output
686
Communication with GS30 Drives
687
Getting Started
687
Parameter Description
688
Default User
688
Serial Modbus Monitoring and Control
689
Ethernet/Ip and Modbus TCP Monitor and Control
694
GS30A-CM-Eipx Ethernet/Ip I/O Messaging (Implicit Messaging
695
Modbus Remote I/O Control Applications (Use MODRW
696
Program Examples Using Automationdirect Plcs
697
Appendix E: Safe Torque off Function
699
Introduction
699
Safe Function Failure Rate
699
Safe Torque off Terminal Function Description
699
Internal STO Circuit Wiring Diagrams
700
Control Loop Wiring
701
STO Parameters
702
Timing Diagram Description
703
Error Code and Troubleshooting Instructions
706
Test and Fault Confirmation
708
Appendix F: PID Control
710
Function of PID Control
711
What Does PID Control Accomplish
711
PID Control Analogy
711
Common Applications for PID Control
712
Definition of PID Loop "Directions
712
Forward-Acting PID Loop (Heating Loop) (Negative-Feedback Loop
712
Reverse-Acting PID Loop (Cooling Loop) (Positive-Feedback Loop
712
PID Control Overview
713
Concept of GS30 PID Control & Tuning
714
Proportional Gain (P
714
Integral Time (I
714
Derivative Value (D
715
Proportional Integral Control (PI
715
Proportional Derivative Control (PD
715
Proportional Integral Derivative Control (PID
715
Tuning Example for PID Control
716
Durapulse GS30 Parameters Involved in PID Control
718
Durapulse GS30 Parameters Involved in Tension Control
720

AutomationDirect DURApulse GS33-2030 Quick Start Manual (6 pages)

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Brand: AutomationDirect | Category: DC Drives | Size: 4 MB

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