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Summary of Contents for Hopewind hopeComBox1000-G03
- Page 3 Version: V1.0 Thank you for purchasing products designed and manufactured by Shenzhen Hopewind Electric Co., Ltd. (hereinafter referred to as “Hopewind”). We hope our products and this manual can meet your demands. The manual is compiled according to the current product and has been audited. Because of continuous optimization, some illustrations may differ from the actual product, so please take the latter as standard.
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Page 5: About This Manual
About This Manual Intended Readers This user manual is applicable to technicians who are responsible for installing, commissioning, using and maintaining the hopeComBox data collector (hopeComBox for short). Please read this manual carefully before any operation for better user experience. Readers are required to have basic knowledge of electricity, wiring, electrical components, electrical symbols and mechanical schematic diagrams. -
Page 7: Table Of Contents
Contents 1 Safety Precautions· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1 1.1 Transportation ·... -
Page 9: Safety Precautions
Safety Precautions This chapter describes the safety precautions that must be observed when installing, operating and maintaining the hopeComBox. Please read the safety precautions carefully before any operation and strictly observe them, otherwise it may cause damage to the product or serious personal injury. -
Page 10: Storage
User Manual 1.2 Storage WARNING The storage environment must meet requirements in 2.7 Technical Parameters. About long-term storage: Before or after the installation and commissioning, if the product is in no power supply state for more than three weeks, it is regarded as in long-term storage. Pay attention to the following points if the product is in long-term storage. -
Page 11: Operation
1 Safety Precautions 1.4 Operation DANGER Ensure that the door panels are locked when the hopeComBox is running to prevent personal injury such as electric shock and to prevent salt, moisture, dust or other conductive substances in the air from entering inside. -
Page 13: Product Description
2.1 Product Introduction The hopeComBox1000-G03 data collector, independently researched and developed by Hopewind for C&I PV string inverters, is composed of an input circuit breaker, power module, data logger and wireless communication module. It is a powerful data collection and maintenance device that integrates multiple functions such as remote monitoring, data processing, device access and protocol conversion. -
Page 14: Networking Application
User Manual 2.1.2 Networking Application The networking application of the hopeComBox is as follows. Centralized monitoring Electricity meters, Grid center environmental monitors, etc. hopeView Client Electricity Weather meter Internet Mobile App meter system hopeCloud RS485 Internet Transformer 4G/WiFi RS485 PV string inverter User load AC Cable DC Cable... -
Page 15: Nameplate
2 Product Description 2.3 Nameplate Note: The data is for reference only. Please refer to the actual product or technical agreements for details. Shenzhen Hopewind Technology Co., Ltd. is a subsidiary of Shenzhen Hopewind Electric Co., Ltd. -
Page 16: Component Description
User Manual 2.4 Component Description The exterior appearance, bottom ports and interior components of the hopeComBox are as follows. CAUTION Before touching the control board, anti-static measures must be taken as there are components that are sensitive to static electricity on it. When touching the control board, please be careful so as not to scrape the electrical components. - Page 17 2 Product Description Silk screen Component name Data logger PLC module Filter Air switch Power module Fuse Figure 2-6 Interior view Silk screen Port description External power ports, left: L, right: N PE cable port PLC ports, from left to right: AC 800 V bus bar phase A and RS485 port COM1: electricity meter RS485 port COM2: measuring and control device for box-type transformer...
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Page 18: Package Labels
User Manual 2.5 Package Labels There are some labels on the outer package of the hopeComBox to remind users of matters needing attention when transporting and storing the product. Meanings of these labels are as follows. No stacking Fragile (handle with care) No stepping Keep dry Upward... -
Page 19: Technical Parameters
Value-added services: Seamless connection with hopeView (Hopewind intelligent power station monitoring system) and hopeCloud (Hopewind remote intelligent O&M cloud service platform), achieving comprehensive monitoring and management of PV power stations; supporting IV curve analysis, providing users with more visual data and values. -
Page 21: System Installation
System Installation 3.1 Receiving Inspection After confirming that the outer package is intact, you can unpack the product for inspection. You should use tools carefully to prevent scratches during unpacking. After unpacking the package, check whether the contents are intact and complete. The hopeComBox has been strictly tested and inspected before leaving factory, but accidental damage might occur during transportation. -
Page 22: Installation Space Requirements
User Manual 3.4 Installation Space Requirements You should reserve enough clearance around the hopeComBox to ensure sufficient space for heat dissipation and maintenance. ≥ 300 mm ≥ 1000 mm ≥ 300 mm Figure 3-1 Installation space 3.5 Installation Methods You can choose wall-mounted installation or pole-mounted installation according to actual needs. -
Page 23: Pole-Mounted Installation
3 System Installation 3.5.2 Pole-Mounted Installation Prepare pole-mounting brackets by yourself based on the installation dimensions of the hopeComBox. Secure the pole-mounting brackets to the pole using at least 2pcs hoops or U-shaped bolts (prepared by yourself). Secure the hopeComBox to the pole-mounting brackets using 4pcs M6 bolts delivered with the hopeComBox. -
Page 24: Torque Requirements
User Manual 3.6.3 Torque Requirements When securing cable connections, the tightening torques need to meet the requirements in the table below. General connection refers to the non-electrical connection that plays a role of fixing while high-tightness connection refers to the connection that needs to ensure good sealing, heat dissipation, shielding and conductivity. -
Page 25: Connecting Input Power Cables
3 System Installation 3.6.6 Connecting Input Power Cables Connect to external AC 220 V power. Procedure Unscrew the locking cap of the corresponding cable gland at the bottom of the hopeComBox. Thread the input power cables through the cable gland, connect them to the corresponding input terminals and tighten the screws. -
Page 26: Connecting Rs485 Communication Cables
User Manual 3.6.8 Connecting RS485 Communication Cables When multiple inverters communicate with the hopeComBox via RS485, connect them as follows. 8-pin 8-pin 8-pin terminal terminal terminal Pin 1, 2, 3 Pin 1, 2, 3 Pin 1, 2, 3 Pin 6, 7, 8 Pin 6, 7, 8 Pin 6, 7, 8 1# inverter... - Page 27 3 System Installation COM1 COM2 COM6–COM8 COM3 COM4 RS485 cable inlet Figure 3-7 Connecting RS485 communication cables --End of the chapter--...
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Page 29: Commissioning
Commissioning 4.1 Check before Startup DANGER Please read 1 Safety Precautions carefully and check before startup according to the table below before powering on. Use a multimeter to measure the voltage of internal metal parts to the enclosure (protective earthing) to avoid any danger. -
Page 30: System Power-Off
User Manual 4.3 System Power-Off Precautions After the hopeComBox is powered off, there will be residual electricity and heat on the enclosure, which may cause electric shock or burns. Please make sure to operate the product 5 minutes after it is powered off. ... -
Page 31: Maintenanceand Troubleshooting
Maintenanceand Troubleshooting 5.1 Maintenance Items and Cycles DANGER Please read 1 Safety Precautions carefully before maintenance, and use a multimeter to detect the voltage between the metal parts that need to be or maybe touched and the ground to avoid electric shock. During maintenance, please pay attention to the warning labels on the product to prevent personal injury caused by high voltage. -
Page 32: Troubleshooting
Fault name Troubleshooting 1. Check whether the product can work normally after fault reset. Data collector fault 2. If it occurs frequently, please contact the Hopewind technician. 1. Check whether the product can work normally after fault reset. PLC communication module fault 2. -
Page 33: Disposal
6.4 Disposing a hopeComBox When the hopeComBox service life expires or when it is replaced due to failure, dispose it according to the local electrical waste disposal laws or hand it over to Hopewind customer service personnel. --End of the chapter--... -
Page 35: Appendix
Users fail to install and operate the product according to the user manual. Product damage due to abnormal environment The use of non-standard components/software or those not provided by Hopewind Product damage due to the failure of external devices ...
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