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Link-Belt 4040B TL Operator's Manual

Forestry machine
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4040B TL
4040B RB
FORESTRY MACHINE
OPERATOR'S MANUAL
Book Number 300X4-TL-OM-LXG-01

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Summary of Contents for Link-Belt 4040B TL

  • Page 1 4040B TL 4040B RB FORESTRY MACHINE OPERATOR'S MANUAL Book Number 300X4-TL-OM-LXG-01...
  • Page 2 It is the operator's responsibility to observe pertinent laws, regulations and follow the LBX Company, LLC instructions on excavator operation and maintenance. CALIFORNIA PROPOSITION 65 WARNING 22E6A135 Figure 1 Copyright © 2017 LBX Company LLC All Rights Reserved Issued June 2023 LBX and Link-Belt are registered trademarks...
  • Page 3 LBX Company reserves the right to make changes in the specification and design of the excavator without prior notice and without incurring any obligation to modify units previously sold. The description of the models shown in this manual has been made in accordance with the technical specifications known as of the date of design of this document.
  • Page 5 TABLE OF CONTENTS CHAPTER 1 - TO THE OWNER LINK-BELT TECHNICAL MANUALS......................1-1 CHAPTER 2 - FORESTRY MACHINE COMPONENTS FORESTRY MACHINE COMPONENTS......................2-1 ENGINE COMPONENTS..........................2-5 IDENTIFICATION NUMBERS........................2-7 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS SAFETY RULES.............................3-1 SAFETY AREA...............................3-1 CHAIN SHOT..............................3-1 UTILITY SAFETY............................
  • Page 6 TABLE OF CONTENTS RUN-IN PERIOD............................5-3 STARTING THE UNIT............................5-4 STARTING THE ENGINE..........................5-5 BRINGING THE FORESTRY MACHINE UP TO OPERATING TEMPERATURE......... 5-6 ENGINE OPERATION............................5-7 STOPPING THE ENGINE..........................5-7 SCR SYSTEM..............................5-8 SCR RE-GEN (SCR regeneration).......................5-16 OPERATING THE FORESTRY MACHINE IN COLD WEATHER............... 5-19 OPERATING THE FORESTRY MACHINE IN HOT WEATHER..............5-19 BASIC OPERATION.............................5-20 FORESTRY MACHINE TRAVEL.........................
  • Page 7 STARTER MOTOR............................9-6 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS TRANSPORTING THE FORESTRY MACHINE...................10-1 LIFTING THE FORESTRY MACHINE......................10-9 DISASSEMBLY BEFORE TRANSPORT....................10-10 LONG-TERM STORAGE........................... 10-14 CHAPTER 11 - SPECIFICATIONS 4040B TL..............................11-1 4040B RB..............................11-7 RemoteCARE............................. 11-15 DOCUMENT...............................11-16 CHAPTER 12 INDEX...
  • Page 8 TABLE OF CONTENTS...
  • Page 9 CHAPTER 1 - TO THE OWNER 4040B TL 4040B RB FORESTRY MACHINE OPERATOR'S MANUAL LINK-BELT TECHNICAL MANUALS Manuals are available from the Dealer for the operation, service, and repair of the excavator. For prompt convenient service, contact the Dealer for assistance in obtaining the manuals for the excavator.
  • Page 11 CHAPTER 2 - FORESTRY MACHINE COMPONENTS CHAPTER 2 - FORESTRY MACHINE COMPONENTS FORESTRY MACHINE COMPONENTS 4040B TL 90139FE3 Figure 1 HEEL HYDRAULIC RESERVOIR UPPER ROLLERS HEEL CYLINDER BATTERIES RECOIL SPRING ARM/STICK AIR FILTER IDLER WHEELS ARM/STICK CYLINDER ENGINE COMPARTMENT BOOM...
  • Page 12 CHAPTER 2 - FORESTRY MACHINE COMPONENTS Forestry Machine Components 　 This forestry machine is purpose built to work in the logging environment. It consists of an undercarriage fitted with tracks, with track guards to keep lower rollers from getting damaged or clogged, and scrapers on upper rollers to prevent the upper rollers from getting clogged.
  • Page 13 CHAPTER 2 - FORESTRY MACHINE COMPONENTS 4040B RB 62184CF8 62184CF8 Figure 2 BUCKET FUEL TANK UPPER ROLLERS CONNECTING ROD HYDRAULIC RESERVOIR RECOIL SPRING ARM LINK BATTERIES IDLER WHEELS BUCKET CYLINDER AIR FILTER ENGINE COMPARTMENT CONTROL VALVE ARM CYLINDER COUNTERWEIGHT OIL COOLER/FUEL COOLER BOOM SWING COMPONENTS RADIATOR...
  • Page 14 CHAPTER 2 - FORESTRY MACHINE COMPONENTS Forestry Machine Components 　 This forestry machine is purpose built to work in the logging environment. It consists of a heavy duty undercarriage available in two widths, wide or narrow. The undercarriage is fitted with tracks, with track guards to keep lower rollers from getting damaged or clogged, and scrapers on upper rollers to prevent the upper rollers from getting clogged.
  • Page 15 CHAPTER 2 - FORESTRY MACHINE COMPONENTS ENGINE COMPONENTS 4D432212 Figure 3 WATER OUTLET OIL DRAIN COCK OIL DIPSTICK EGR VALVE WATER INLET ALTERNATOR FUEL SUPPLY PUMP CRANK PULLEY STARTER MOTOR OIL PAN TURBOCHARGER FLYWHEEL HOUSING...
  • Page 16 8B6F1765 Figure 4 The published image is of 4040B TL. The terms Right-hand (1), Left-hand (4), Front (3), and Rear (2) are used in this manual to indicate the sides as they are seen from the operator's seat when the cab is over the idler wheels (5).
  • Page 17 IDENTIFICATION NUMBERS TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE When ordering parts, obtaining information or assistance, always supply your Link-Belt dealer with the type and serial number of your forestry machine or accessories. Write the following in the spaces below: The model number, model year, and manufacturer's number of your forestry machine, and the make/model and serial numbers of the engine.
  • Page 18 CHAPTER 2 - FORESTRY MACHINE COMPONENTS ID LABEL (B) It is attached to the cylinder head cover. 96465A80 Figure 8 COMPONENT SERIAL NUMBERS Hydraulic Pump: Swing Reduction Gear: Travel Reduction Gears: Travel Control Valve: Attachment Control Valve: Swing Control Valve:...
  • Page 19 CHAPTER 2 - FORESTRY MACHINE COMPONENTS STRUCTURE PROTECTION These decal shows the standards that the equipped cab meets or surpassed and the related information. Side Entry Cab The text inside the decal : STANDARD MET OR SURPASSED : ROPS : ISO 8082-2 : 2011 FOPS : ISO 8083 : 2006 Level Ⅱ...
  • Page 20 CHAPTER 2 - FORESTRY MACHINE COMPONENTS DEF SCR SERIAL NUMBER The number is stamped on top of the DEF SCR. DOC serial (center) SCR serial E9409FAC Figure 11 RemoteCARE This RemoteCARE decal is near the antenna on the cab to show whether the machine is equipped with RemoteCARE or not.
  • Page 21 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS SAFETY AREA SAFETY RULES WARNING This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of death or serious injury.
  • Page 22 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS UTILITY SAFETY Know the utility color code (U.S.A. and Canada): Safety precaution MUST be followed when working Electric near buried and over head utility lines. Gas, Oil, or Petroleum Yellow During operation it is likely that you will be working Communication, Telephone, around or near buried or over head utility lines which Orange...
  • Page 23 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS OPERATOR PRECAUTIONS Foreign material or grease on the steps and hand ･ rails can cause an accident. Keep the steps and PERSONNEL hand rails clean. Be prepared for emergencies. Always have a first ･...
  • Page 24 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS OPERATING PRECAUTIONS Engine exhaust fumes can cause death. If you ･ operate this forestry machine in an enclosed area, Ensure joysticks and foot pedals are in neutral ･ position when unlocking gate lock lever to prevent make sure there is ventilation to replace the unintended movement.
  • Page 25 ･ When absolutely necessary to tow the forestry ･ component that may fall before working on the machine, contact your Link-Belt Dealer for proper forestry machine or component. If possible, use a procedures. back up or secondary blocking device, also.
  • Page 26 Do not fill the fuel tank completely to the top. Allow ･ product is accidentally spilled or released. MSDS room for expansion. are available from your Link-Belt Dealer. ･ Clean up spilled fuel immediately and dispose of Before you service your forestry machine, check ･...
  • Page 27 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS SEAT BELT PRECAUTIONS E380B85C Figure 4 RIGHT BELT STRAP RELEASE LEVER LATCH MECHANISM To latch the seat belt, pull the right belt strap to the latch mechanism. Insert the metal end into the latch mechanism on the left side of the seat.
  • Page 28 For information on all decals for the forestry machine, lost, painted over or no longer legible, with new ones. contact your Link-Belt dealer. When parts bearing decals are replaced, be sure to put new decals on each new part.
  • Page 29 500 HRS (OR 3 MONTHS)* 2000 HRS (OR 1 YEAR)* * WHICHEVER OCCURS FIRST # IN HARSH ENVIRONMENT MORE F REQUENT INTERVAL MAY BE REQUIRED 2. RECOMMENDED EP. GREASE : LITHIUM GREASE NO. 2 Link-Belt is a registered trademark. FJEP0034 FJEP0013 FJEP0009 FJEP0006 FJEP0012...
  • Page 30 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS REAR ENTRANCE CAB AND 48"RISER DECAL FJEP0004 A - A 795-810 FT-LBS Nord-Lock® NL36sp FJEP0010 FJEP0012 FJEP0012 774C3370 Figure 7 3-10...
  • Page 31 500 HRS (OR 3 MONTHS)* 2000 HRS (OR 1 YEAR)* * WHICHEVER OCCURS FIRST # IN HARSH ENVIRONMENT MORE FREQUENT INTERVAL MAY BE REQUIRED 2. RECOMMENDED EP. GREASE : LITHIUM GREASE NO. 2 Link-Belt is a registered trademark. FJEP0034 FJEP0013 FJEP0009 FJEP0006...
  • Page 32 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 1. KHP26991 591702F7 Figure 9 This decal warns that you must read and understand this manual before using the machine. Failure to do so could result in serious injury or death. ECBBEB27 Figure 10 This decal instructs the operator to lower the attachment to the ground, lock the gate lock lever, and...
  • Page 33 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS This decal warns that work near overhead high-voltage electric lines must not be done without checking beforehand that all necessary measures have been taken to respect the minimum distances. Failure to do so could result in serious injury or death. EB3410CF Figure 12 This decal warns that the seat belt must always be...
  • Page 34 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 2. KHP27680 This decal warns that the two-way radio communication equipment of RemoteCARE may be in danger of causing accidental blast in a vicinity of a blast site. Keep a safety distance from a blast site or a remote controlled explosive device.
  • Page 35 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 6. KHP1803 This decal identifies that the socket is used to power electrical equipment of 12 volts. It is strictly prohibited to connect devices of a different voltage. 5E5C055E Figure 20 7. FJEP0001, FJEP0002 These decals explain the joystick controls for the side entry and the rear entry forestry cab models TL and RB.
  • Page 36 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 9. FJEP0005 This decal explains that wiper use on polycarbonate will reduce service of window. Replace front window when visibility is impaired. 42E539FF Figure 24 10. FJEP0006 This decal warns there is a fire risk if debris accumulates in the machine.
  • Page 37 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 13. FJEP0009 This decal warns of a falling hazard from mounting, dismounting, or moving about machine without 3-point contact (2 hands and 1 foot or 1 hand and 2 feet). Always maintain 3-points of contact when mounting, dismounting, or moving about the machine.
  • Page 38 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 17. FJEP0017 This decal identifies an access hole for fire extinguisher deployment. FJEP0017 E8C2DA1B Figure 32 18. KHP27070 This decal warns that the operator must not perform swing operation on a slope with free swing ON. With free swing ON, the swing indicator is displayed on the monitor and it takes longer to stop swinging.
  • Page 39 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 21. KHP26610 This decal warns the operator of a slip hazard. Failure to do so could result in serious injury or death. 14EC43EB Figure 36 22. FJEP0034 This decal shows the lubricating points and intervals. See the section for more details (Page 6-14).
  • Page 40 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS DECALS OUTSIDE OF THE CAB 4040B TL ･ 0C9FBE70 Figure 40 3-20...
  • Page 41 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 4040B RB ･ 349C7870 Figure 41 3-21...
  • Page 42 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 1. KHP35710 This decal located on the counterweight warns of the swinging upper. Keep safe distance between counterweight and people. Failure to do so could result in serious injury or death. KHP35710-00 6BD5B0A9 Figure 42 2.
  • Page 43 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 5. KHP35500 This decal warns the operator to wait and relieve pressure before opening the radiator cap. Failure to do so could result in serious injury or death. KHP35500-00 9A3AEDA9 Figure 46 6.
  • Page 44 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 9. KHP35750 This decal warns that wrong handling of battery causes battery explosion. Do not handle the battery improperly. Failure to do so could result in serious injury or death. See the BATTERYsection (Page 9-4). KHP35750-00 75E2EC97 Figure 50...
  • Page 45 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 12. KBP24460, KBP25710 This decal shows the lubricating points and intervals. See the LUBRICATION CHARTsection for more details (Page 7-9). KBP24460(4040B TL) 　 KBP25710(4040B RB) LUBRICATION CHART NO． INTERVAL(ｈｒ) REF. DESCRIPTION SPECIFICATION POINTS...
  • Page 46 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 15. KHP35770 This decal located on both tracks warns the operator to release the pressure on the track assembly before disassembly. Failure to do so could result in serious injury or death. KHP35770-00 27C97E92 Figure 56...
  • Page 47 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 19. KHP35641 This decal identifies DEF tank for the SCR system. See the ADDING DEF(7-6) for more details. KHP35641 112632E1 Figure 60 20. KHP25980 This decal identifies the location of the sampling port of the hydraulic oil.
  • Page 48 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 23. KHP35730 Keep clear of attachment to prevent serious bodily injury. KHP35730-00 FA8F2470 Figure 64 24. KHP32700 This decal indicates that you must not turn the switch "OFF" when the indicator lamp is lit. See the BATTERY DISCONNECT SWITCH section for more details (Page 9-3).
  • Page 49 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS HAND SIGNALS When operating the forestry machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure you and the signal person understand the signals to be used.
  • Page 50 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS ALL STOP AND HOLD - HAND SIGNAL LOWER LOAD OR TOOL - HAND SIGNAL 4B9527F9 Figure 73 546F1ADB Figure 76 EMERGENCY STOP - HAND SIGNAL SLOWLY RAISE THE LOAD OR TOOL - HAND SIGNAL Wave hands back and forth.
  • Page 51 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS RAISE TOOL - HAND SIGNAL LOWER TOOL - HAND SIGNAL 828C5E13 Figure 79 AE7BFF0C Figure 82 TURN FORESTRY MACHINE LEFT (SWING LOAD RAISE TOOL - HAND SIGNAL LEFT) To stop movement, stop moving hand and clench fist. B3234731 Figure 83 LOWER TOOL - HAND SIGNAL...
  • Page 52 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS RETRACT ARM - HAND SIGNAL EMPTY TOOL - HAND SIGNAL E9E41709 Figure 85 BD3C7BBF Figure 88 EXTEND ARM - HAND SIGNAL 4CC996B4 Figure 86 FILL TOOL - HAND SIGNAL 5CC0CCDC Figure 87 3-32...
  • Page 53 CHAPTER 4 - INSTRUMENTS AND CONTROLS CHAPTER 4 - INSTRUMENTS AND CONTROLS WARNING Be careful not to get your hand or anything caught in the door when closing it. WARNING Operating this machine, check that the door is closed firmly. Running the machine with the door open increases the chance of an operator falling out of the cab or objects penetrating the cab and causing death or serious injury.
  • Page 54 8EA6AFEB Figure 3 To get in or out of the cab, it is imperative the The published image is of 4040B TL. upperstructure frame is in line with the undercarriage. When getting down from or getting onto the forestry machine, use the steps (2), the tracks and the access WARNING handles (1).
  • Page 55 Catwalks are provided on both sides of the machine for easy access of the maintenance points. When working on the forestry machine, use the catwalk. A5AF4703 Figure 5 The published image is of 4040B TL. CAUTION Avoid a fall use handles when using catwalk.
  • Page 56 CHAPTER 4 - INSTRUMENTS AND CONTROLS POSITION OF THE CAB CONTROLS AND ACCESSORIES C35A6C8F Figure 6 OPERATOR'S SEAT LEFT-HAND CONTROL LEVER RIGHT-HAND TILT ADJUSTMENT LEVER LEFT-HAND CONSOLE FOOT REST OR OPTION PEDAL RIGHT-HAND CONTROL PANEL EMERGENCY SHUTDOWN SWITCH 10 TRAVEL CONTROL PEDALS AIR VENTS CLIMATE CONTROLS - AIR- SINGLE PEDAL TRAVEL...
  • Page 57 CHAPTER 4 - INSTRUMENTS AND CONTROLS WARNING Before starting the engine, make sure you are fully aware of the location of and the function of each control. Incorrect operation of the controls can cause serious injuries. CAUTION To start the engine the gate lock bar must be in the raised position for the engine to crank.
  • Page 58 CHAPTER 4 - INSTRUMENTS AND CONTROLS OPERATOR'S SEAT 38432563 Figure 7 HEAD REST WEIGHT INDICATOR SEAT HEATER SEAT AND CONSOLE SLIDE ADJUSTMENT LUMBAR SUPPORT ADJUSTMENT BULB SEAT HEIGHT AND WEIGHT ADJUSTMENT SEAT BACK ANGLE ADJUSTMENT SEAT SLIDE ADJUSTMENT ARMREST ANGLE ADJUSTMENT SEAT BELT...
  • Page 59 CHAPTER 4 - INSTRUMENTS AND CONTROLS SEAT CONTROLS IMPORTANT: Always stop the forestry machine before attempting to adjust the seat. Put the gate lock lever in the locked position to avoid any unintentional movements of the forestry machine. 　 36EC5000 Figure 8 SEAT HEIGHT ADJUSTMENT HEADREST...
  • Page 60 30 seconds, manually pull the lighter out to avoid which will sound the travel alarm for 10 seconds damage to the electrical circuit. Contact your Link-Belt then go off. Each time you stop travelling the alarm forestry machine Dealer for more assistance.
  • Page 61 CHAPTER 4 - INSTRUMENTS AND CONTROLS Surround Lights Switch The switch operates the following light : Rear cab light * 2, Boom lights * 2, Front cab lights, Cab riser step light * 2, As for surround light switch refer to "WORKING LIGHT"...
  • Page 62 CHAPTER 4 - INSTRUMENTS AND CONTROLS LEFT HAND CONTROL ARM 73CA7DA5 Figure 10 Horn Fan Reverse switch To sound the horn, press at the end of the Left- This is a momentary switch that reverses the fan to hand control lever. clear the radiator and the oil-cooler.
  • Page 63 CHAPTER 4 - INSTRUMENTS AND CONTROLS FRONT RIGHT CONSOLE Sun load sensor If an object is placed on the solar radiation sensor (installed on the console in the front right of the operator's seat), the temperature inside the cab will not be measured correctly.
  • Page 64 CHAPTER 4 - INSTRUMENTS AND CONTROLS MONITOR SWITCH 963E09FB Figure 12 You can use the monitor switch to operate and select the devices/units of this machine and items displayed on the monitor display. Name Reference Travel mode selector switch 4-18 Front wiper switch 4-25 Display mode selector switch...
  • Page 65 CHAPTER 4 - INSTRUMENTS AND CONTROLS MONITOR DISPLAY The monitor display has two modes: [Normal display mode] [1] where the status of the machine and the camera image during operation are displayed, and [User information mode] [2] where the items displayed on the monitor are set, among others.
  • Page 66 CHAPTER 4 - INSTRUMENTS AND CONTROLS 0FC67188 0FC67188 Figure 13 Normal display mode User information mode Mode selector switch ･ Screen transition 　 (1)Normal Display Mode Vehicle Information and Camera Screen ･ (2)User Information Mode 　 Fuel consumption history ･ Machine information ･...
  • Page 67 CHAPTER 4 - INSTRUMENTS AND CONTROLS NORMAL DISPLAY MODE In the normal display mode, "Machine status" [1] and "Camera image" [2] are displayed. What is shown on the monitor display cycles as follows every time the camera switch on the monitor is pressed: 798171CC Figure 14 Vehicle information (left) + Rear camera screen...
  • Page 68 4-55 Hydraulic oil temperature gauge 4-21 　 　 　 [8]､[10] are not displayed when information of this machine is displayed at the top of the monitor. If a diagnostic trouble code is displayed, contact your Link-Belt Forestry machine dealer. 4-16...
  • Page 69 CHAPTER 4 - INSTRUMENTS AND CONTROLS 930D54F0 Figure 16 What is displayed Reference page What is displayed Reference page Working light 4-25 DEF icon 4-33 Front wiper 4-25 REFILL DEF 4-33 Radio mute 4-26 Output reduction icon 4-33 Icons related to the flow rate/pressure or the Auto pressure boost/seatbelt 4-26 4-34...
  • Page 70 BBC19176 Figure 18 [Information] 　 Low speed "Turtle" 4040B TL: 0 - 1.6 mph (0 - 2.5 km/h) ･ 4040B RB: 0 - 1.5 mph (0 - 2.4 km/h) ･ Use this mode to travel on slope, offroad, or soft ground.
  • Page 71 Figure 19 CAUTION To change the pressure of hydraulic oil is dangerous unless it is conducted by the educated service engineers. Contact your Link-Belt Forestry machine dealer. IMPORTANT: 　 810E0E1E When working with the tool installed, be sure to check...
  • Page 72 CHAPTER 4 - INSTRUMENTS AND CONTROLS [Information] The number of lit segments indicates the temperature 　 of engine coolant. [Auto idle] 　 The greater the number of lit segments, the higher the The engine speed will drop 5 seconds after the coolant temperature is.
  • Page 73 CHAPTER 4 - INSTRUMENTS AND CONTROLS HYDRAULIC OIL TEMPERATURE GAUGE The hour meter displays the duration that the engine has operated in units of 0.1 hours (6 minutes). The hour meter cannot be reset. The hourglass flashes while the engine is running. Trip meter 42EB124E Figure 23...
  • Page 74 CHAPTER 4 - INSTRUMENTS AND CONTROLS FUEL GAUGE Fuel economy display The Fuel economy display can be switched by selecting the hour meter or the trip meter. Normally, the fuel economy during the accumulated hours is displayed. When the display is switched to the trip meter, the fuel economy for the hours displayed in the trip meter will be displayed.
  • Page 75 How to set: 4-40 Also use idle shutdown to stop unnecessary idling. NOTE: For information on showing/hiding the fuel economy gauge, contact your Link-Belt Forestry machine dealer. GPS ICON This icon is displayed when connected to GPS communication. SATELLITE ANTENNA LEVEL ICON...
  • Page 76 CHAPTER 4 - INSTRUMENTS AND CONTROLS CAMERA ANGLE DISPLAY The angle of the camera image shown on the monitor is indicated. This icon indicates that the image of the rear camera is displayed on the monitor. This icon indicates that the image of the side camera (right) is displayed on the monitor.
  • Page 77 CHAPTER 4 - INSTRUMENTS AND CONTROLS WORKING LIGHT [Operation] 　 The operating condition cycles as follows every [Icon] time the front wiper switch on the monitor is This icon indicates that the work light is ON. pressed: It is not displayed when the work light is OFF. [Operation] 　...
  • Page 78 Press the radio mute control on the left console to down mute the radio. Contact your Link-Belt Forestry machine dealer. For details, refer to [CHAPTER 5 - OPERATING INSTRUCTIONS]-"SCR RE-GEN (SCR regeneration)"- (5-16).
  • Page 79 CHAPTER 4 - INSTRUMENTS AND CONTROLS DEF THAWING AND HEAT INSULATING DEVICE/ ENGINE PREHEATING/COOLING DOWN Urea solution thawing and heat insulating device This icon is displayed when the DEF is being thawed or kept warm. ENG. Pre Heat This icon is displayed when the engine is preheating*.
  • Page 80 If a red or yellow message screen appears, take an appropriate action by referring to the explanations below. NOTE: If the message persists after the action has been taken, consult your Link-Belt Forestry machine dealer. NOTE: 　 You can change the language used for displayed messages.
  • Page 81 What is displayed Remedial action This message indicates that the Stop the engine, and contact your engine oil pressure is low. Link-Belt Forestry machine dealer When this message appears, the immediately. engine automatically stops. 0F176BF3 This message indicates that the...
  • Page 82 SYSTEM" (7-24) goes into idle at low speed to 454DE27B protect the engine. This message indicates a Stop the engine, and contact your problem with the DEF SCR Link-Belt Forestry machine dealer system. immediately. 2D0B0485 4-30...
  • Page 83 CHAPTER 4 - INSTRUMENTS AND CONTROLS MESSAGE DISPLAY (ORANGE) Messages and icons What is displayed Remedial action This message indicates that the The engine cannot be started with emergency stop switch on the left the switch held down. Check the console is pressed and the engine surrounding conditions enough, emergency stop function is...
  • Page 84 CHAPTER 4 - INSTRUMENTS AND CONTROLS Messages and icons What is displayed Remedial action can sufficiently check the surrounding condition while operating the machine. locked) and the monitor display is Under this condition, operating set to the User information mode. the machine in the User information mode is extremely C1A9012E...
  • Page 85 INSTRUCTIONS]-""CHECK SYSTEM" Warning"-(5-12). The number of segments are lit changes depending on the remaining level of DEF. If this icon is displayed, contact your Link-Belt Forestry machine dealer. OUTPUT REDUCTION ICON This icon indicates that the engine output is limited.
  • Page 86 CHAPTER 4 - INSTRUMENTS AND CONTROLS ICONS RELATED TO USE ATTACHMENT OR DEF FULL SCREEN DISPLAY (When Machine Status Is SCR SYSTEM Displayed in Upper Part of Monitor Display) When machine information is displayed on top of the NORMAL SCREEN DISPLAY (When Machine Status monitor display, the two icons in (2) and (3) switch Is Displayed on Left Side of Monitor Display) according to the use condition of this machine.
  • Page 87 CHAPTER 4 - INSTRUMENTS AND CONTROLS 4-35...
  • Page 88 CHAPTER 4 - INSTRUMENTS AND CONTROLS USER INFORMATION MODE In the user information mode, you can check the following information and perform display configuration, etc.: Fuel consumption history Machine status Maintenance information Display configuration Auxiliary hydraulics SCR configuration configuration Navigate through the information by switching between tabs. Within a tab, use the up/down switches to move through the items or left/right switches to move through the pages.
  • Page 89 CHAPTER 4 - INSTRUMENTS AND CONTROLS ENGINE PROTECTION FEATURE ALTITUDE COMPENSATION ENGINE PROTECTION FEATURE ALTITUDE COMPENSATION 47D89553 Figure 45 Switching between the tabs Moving through the items Moving through the pages To switch between the tabs or move through the items and pages, use the up/down/left/right switches. 75B1F13C 75B1F13C Figure 46...
  • Page 90 CHAPTER 4 - INSTRUMENTS AND CONTROLS EXPLANATION OF USER INFORMATION MODE The following items can be checked: Page Item FUEL CONSUMPTION HISTORY Fuel consumptions (fuel economy) over ENGINE SPEED (min the past 7 days can be checked. P1 PRESS. (psi) P2 PRESS.
  • Page 91 CHAPTER 4 - INSTRUMENTS AND CONTROLS ALTITUDE COMPENSATION NOTE: 　 This machine is equipped with barometric sensor and, When the time for service is approaching, the ･ under the condition of extremely low atmospheric remaining time is displayed in yellow. pressure (ex.
  • Page 92 BRIGHTNESS(NIGHT) (11 To change the specification of the machine, contact levels) your Link-Belt Forestry machine dealer. CAMERA DIRECTION NOTE: 　 INDICATOR (ON/OFF) Use one of the following two methods to display the ･...
  • Page 93 Maximum flow rate setting SCR CONFIGURATION ･ Set the maximum flow value. SCR can be set. A desired flow can be selected from the settings provided in the table below: (4040B TL) 1 pump flow 2 pumps flow 14.0 81.6 21.1 89.0 28.2...
  • Page 94 CHAPTER 4 - INSTRUMENTS AND CONTROLS HEATING, VENTILATION AND AIR-CONDITIONING CONTROL DC5A6C25 DC5A6C25 Figure 53 ON/OFF Air flow Air flow direction Auto Air conditioner Air circulation Temperature Windshield defroster Display screen ON/OFF AIR FLOW Use this push-button (1) to turn the system ON or OFF. Strength of air flow can be adjusted by pressing the 2 buttons (4).
  • Page 95 CHAPTER 4 - INSTRUMENTS AND CONTROLS TEMPERATURE DIRECTION OF BLOWN AIR Temperature can be set from 18°C to 32°C using 2 You can select 4 different types of direction of blown air buttons (3). using button (7). Press the upper button to increase the set temperature. The type of direction of blown air changes each time the button is pressed.
  • Page 96 CHAPTER 4 - INSTRUMENTS AND CONTROLS When the air conditioner is operating, its operating state LCD display Outlet Outlet direction 　 is displayed on the display screen (9). Upper half of the Face For manual operation, the air conditioner can be body Front adjusted with controls (3), (4), (7), and (8).
  • Page 97 Control functions decal. See Decals (Page 3-8). 89895868 89895868 Figure 63 B929AAEA Figure 65 731D5E2B 731D5E2B Figure 64 D22D523A The published image is of 4040B TL. D22D523A Figure 66 The published image is of 4040B TL. 4-45...
  • Page 98 CHAPTER 4 - INSTRUMENTS AND CONTROLS TRAVEL CONTROL Travel control is done by using the levers or the pedals. To travel in a straight line, both levers have to be simultaneously operated, either forward or backward. Change of direction is done either by operating a single lever, or by operating simultaneously one lever forward and the other backward, so that the forestry machine pivots on the spot.
  • Page 99 CHAPTER 4 - INSTRUMENTS AND CONTROLS SINGLE PEDAL TRAVEL - REAR ENTRY On the rear entry cab there is no single pedal travel pedal. To engage the single "pedal" travel push the top right button (1) on the right joystick. 0A64BC83 Figure 70 The amber indicator light (2) in the right front cab pillar...
  • Page 100 CHAPTER 4 - INSTRUMENTS AND CONTROLS RAISED GATE LOCK The gate lock bar was designed to prevent the operator from leaving the cab with the hydraulic controls engaged. 046FCEF4 Figure 74 By pulling the lever (4) back into the raised position (3) the controls are still disengaged and the left console pulls back to give better access in and out of the cab.
  • Page 101 CHAPTER 4 - INSTRUMENTS AND CONTROLS CAB LIGHT CUP HOLDER The cab light is located on inside the cab on the left- The cup holder is located on the right-hand side on the hand side. The light is controlled by a switch built into front of the console.
  • Page 102 CHAPTER 4 - INSTRUMENTS AND CONTROLS STORAGE TRAY The storage tray is located behind the operator's seat. There is also a clipboard holder on the right side. 3FF91E3B Figure 79 STORAGE COMPARTMENT The storage compartment is located behind the seat. The compartment is a warm/cool box depending on what the temperature of the air conditioner or heater is B8E06F39...
  • Page 103 CHAPTER 4 - INSTRUMENTS AND CONTROLS RADIO RADIO ANTENNA The radio antenna is located in the left rear of the cab. E95C8C0A Figure 82 Radio antenna Remote care antenna NOTE: During movement or transport of the forestry machine, fold the antenna in order to avoid the risk of damaging the antenna.
  • Page 104 CHAPTER 4 - INSTRUMENTS AND CONTROLS AIR VENTS REAR VIEW MIRRORS The air vents are located to the front and rear as well as IMPORTANT: Before operation, make sure the rear under the cab, and allow the circulation and direction of view mirrors are correctly adjusted.
  • Page 105 CHAPTER 4 - INSTRUMENTS AND CONTROLS MIRROR A (ON THE HOUSE: RIGHT FRONT) MIRROR INSTALLATION AND ADJUSTMENT When installing the mirror, adjust it to see the right rear end of the machine from the operator's seat by sight. WARNING (L1) dimension:430 mm (16.929 in.) 　...
  • Page 106 CHAPTER 4 - INSTRUMENTS AND CONTROLS MIRROR B (ON THE HOUSE: RIGHT CENTER) When installing the mirror, adjust it to see the right front end from the operator's seat by sight. (L1) dimension:10 mm (0.394 in.) 　 (L2) dimension:42 mm (1.654 in.) 　...
  • Page 107 Consult your Link-Belt Forestry machine dealer Since the images may be different from the actual ･ immediately. situation, using only the camera's view could cause an accident.
  • Page 108 If the line "A" is not displayed within the hatched area, the cameras are dislodged. Request the Link-Belt dealer to adjust the cameras. 4-56...
  • Page 109 E4952C78 313F41A5 Figure 98 E4952C78 Figure 97 The published image is of 4040B TL. Distance from the upper swing body up to the About 1 m guideline is 86.61 in. (2.2 m). Distance from CTWT up to the guideline is 86.61 in.
  • Page 110 If there is an obstacle on downhill road, it is displayed ahead of the actual position. ahead of the actual position. C12DB6A1 DCC4027D C12DB6A1 Figure 99 DCC4027D Figure 100 The published image is of 4040B TL. The published image is of 4040B TL. 4-58...
  • Page 111 RANGE WHERE NO IMAGE IS DISPLAYED NOTE: The camera system has a range where no image is displayed (blind spots). Range where no image from the rear view camera is displayed 64C85719 64C85719 Figure 101 The published image is of 4040B TL. Blind spot 4-59...
  • Page 112 CHAPTER 4 - INSTRUMENTS AND CONTROLS FUEL TANK Turn the fuel cap to the left to unlock and remove it. NOTE: Clean around the fuel cap before refueling and do not remove the filter located in the filler orifice. See Fuel tank filter in the Maintenance/Adjustments section.
  • Page 113 CHAPTER 4 - INSTRUMENTS AND CONTROLS ENGINE HOOD To open, release the tailpieces then lift the hood to the maximum so that it gets automatically locked with the support strut. 2098ECC0 Figure 105 To close, lift the hood slightly, pull the support strut back lower the hood, and lock it using the tailpieces.
  • Page 114 CHAPTER 4 - INSTRUMENTS AND CONTROLS FRONT STORAGE BOX SIDE STORAGE BOX To open the box, push the button to release the cover. The door of the box is fitted with a gas strut. IMPORTANT: Use the starter switch key to lock the tool box cover.
  • Page 115 CHAPTER 4 - INSTRUMENTS AND CONTROLS WINDSHIELD WASHER RESERVOIR 185E2F95 Figure 108 In Cold weather, add anti-freeze to the windshield washer water. Never operate the windshield washer control when the reservoir is empty. This could cause damage to the electric pump. 4-63...
  • Page 116 CHAPTER 4 - INSTRUMENTS AND CONTROLS LEFT DOOR SIDE DOOR From the left door, you can mainly access the battery, When opening the door, unlock and open the door until the windshield washer tank, the air filter, the radiator, it is fixed by the stay. the oil cooler, etc.
  • Page 117 CHAPTER 4 - INSTRUMENTS AND CONTROLS TOWING POINT The towing points are located on the undercarriage in both the front and the back of the forestry machine. This point is to be used for towing, see Towing the Forestry machine (Page 5-24). Make sure that the slings, chains and accessories are in perfect condition and can bear the load to be moved.
  • Page 119 CHAPTER 5 - OPERATING INSTRUCTIONS CHAPTER 5 - OPERATING INSTRUCTIONS Work out a convenient means of escape from the BEFORE OPERATING THE FORESTRY forestry machine (emergency exit via the rear MACHINE escape window) in the event of the cab door being jammed or the forestry machine turning over.
  • Page 120 CHAPTER 5 - OPERATING INSTRUCTIONS OPERATING THE FORESTRY MACHINE In some configurations, the working range of the attachment allows the tool to interfere with the WARNING forestry machine. Always maintain a safe minimum distance between the tool and the forestry machine. Check all controls and safety devices in a safe, open area before starting work.
  • Page 121 CHAPTER 5 - OPERATING INSTRUCTIONS RUN-IN PERIOD Your forestry machine will last longer and will give better and more economical performance if you pay particular attention to the engine during the first 20 hours of operation. During this period: Warm up the engine before using it under load. Do not run the engine for a long period at idle speed.
  • Page 122 OFF (lock guidance screen). To operate the system with this function enabled, a password needs to be input. For setup of the security function, consult the Link-Belt forestry machine dealer. Entering wrong passwords for 3 times or more, or starting up the engine before entering password cause a warning and machine use is restricted.
  • Page 123 CHAPTER 5 - OPERATING INSTRUCTIONS STARTING THE ENGINE Insert the starter switch key, turn the key to the ON position, and check the monitor for any warning NOTE: If the forestry machine has been out of use for messages. some time, see the WHEN USING AGAIN section in the forestry machine storage section (Page 10-15).
  • Page 124 CHAPTER 5 - OPERATING INSTRUCTIONS HYDRAULIC FLUID WARM-UP BRINGING THE FORESTRY MACHINE UP TO OPERATING TEMPERATURE Turn the engine throttle volume to half-open position. Operate the heel control slowly until the heel is IMPORTANT: Normal operating temperature of the completely closed. Operate the arm retracting control hydraulic fluid is between 122°...
  • Page 125 CHAPTER 5 - OPERATING INSTRUCTIONS ENGINE OPERATION STOPPING THE ENGINE Park the forestry machine on flat, solid ground and When the engine has started and before beginning lower the attachment to the ground. work, the following procedure must be observed: Turn the engine throttle volume (1) to low idle Let the engine idle for about 10 minutes until it has position and let the engine run for 10 minutes.
  • Page 126 40 hours since repair. Each situation will be described over the next few If you find any visible abnormality of the system, contact pages. your Link-Belt forestry machine dealer immediately. CAUTION ･ Do not touch the water released from the muffler.
  • Page 127 CHAPTER 5 - OPERATING INSTRUCTIONS...
  • Page 128 CHAPTER 5 - OPERATING INSTRUCTIONS SCR SYSTEM REFILL DEF If the DEF tank gets low then the ("REFILL DEF") message will be displayed on the monitor. When the level of DEF is at 10% or more then the machine will be in condition A. It is always the best practice to fill up the DEF when you fill up the fuel to ensure the machine does not go into an inducement level that will reduce the SP output or engine speed.
  • Page 129 CHAPTER 5 - OPERATING INSTRUCTIONS 　 DEF tank remaining level 10 % or more Less than 10 % Less than 5 % Engine output Normal Normal 70 % 60 % Engine speed Unaffected Unaffected Unaffected Idling only (Indicator bar and icon) 2 or more 1 (flashing) Level gauge...
  • Page 130 DEF quality is not good enough for the system to work. Empty the tank and fill with quality DEF to correct the problem. If any other code is displayed you should contact your Link-Belt Forestry machine dealer immediately to correct the problem.
  • Page 131 CHAPTER 5 - OPERATING INSTRUCTIONS If 3 hours have passed in condition B without any measure taken, the machine goes into condition C with warning buzzer (Five short beeps). The output reduction icon is displayed and the DEF icon will start to flash. In this condition, machine operation is limited (engine output is reduced to 70%).
  • Page 132 CHAPTER 5 - OPERATING INSTRUCTIONS SCR SYSTEM DETECTS REPEAT PROBLEM There is mandatory control required by law for the purpose of preventing attempts to avoid the operational limitations. If any of the following occurs again within 40 hours after completion of repair or DEF (urea solution) replacement, the system immediately starts to limit machine operations.
  • Page 133 CHAPTER 5 - OPERATING INSTRUCTIONS OUTPUT REDUCTION CANCEL The machine is equipped with a function that overrides the engine output reduction due to "REFILL DEF" warning and "EXH.SYSTEM" warning for just 30 minutes to address an emergency situation, such as avoiding danger. Use this function only in an emergency, and after using it, make sure to refill DEF and/or take the actions needed, immediately.
  • Page 134 CHAPTER 5 - OPERATING INSTRUCTIONS AUTO SCR RE-GEN SCR RE-GEN (SCR regeneration) During AUTO SCR RE-GEN, the forestry machine can The SCR system performs SCR RE-GEN automatically and should be operated. By applying a load of a for each fixed operation time in order to maintain the working forestry machine, the duration of AUTO SCR function.
  • Page 135 CHAPTER 5 - OPERATING INSTRUCTIONS When the engine coolant temperature rises above Set the gate lock lever to the locked position ･ 212 °F, SCR RE-GEN icon starts to flash in green. (controls inactive). Lower the throttle to idle and check the coolant. If the engine coolant temperature drops below 194 ゜...
  • Page 136 Use this function only when it is necessary to avoid The text message ("CHECK ENGINE") and the error AUTO SCR RE-GEN for safety purpose. code are displayed on the monitor. This condition indicates failure, which requires repair. Link-Belt forestry machine. F19060E6 Figure 21...
  • Page 137 CHAPTER 5 - OPERATING INSTRUCTIONS OPERATING THE FORESTRY MACHINE IN OPERATING THE FORESTRY MACHINE IN COLD WEATHER HOT WEATHER Follow the recommendations made below: Follow the recommendations made below: Keep the coolant at the correct level in the coolant BATTERY reservoir and in the radiator.
  • Page 138 CHAPTER 5 - OPERATING INSTRUCTIONS BASIC OPERATION Take up position in the operator's seat and adjust it so all the controls are readily accessible. See Operator's Seat section (Page 4-6). Fasten your safety belt. Make sure the cab door is firmly latched in closed position.
  • Page 139 CHAPTER 5 - OPERATING INSTRUCTIONS FORESTRY MACHINE TRAVEL Turning left (Forward Travel) Simply press the right-hand pedal or the right-hand WARNING lever forward. In normal travel position, the cab is above the idler wheels and the travel reduction gears are to the rear of the upperstructure.
  • Page 140 CHAPTER 5 - OPERATING INSTRUCTIONS Turning right (Reverse Travel) Turning on the spot, to the left Simply press the left-hand pedal or the left-hand Press the right-hand pedal or the right-hand lever lever rearward. forward and at the same time press the left-hand pedal or the left-hand lever rearward.
  • Page 141 Never jump down from the forestry machine. When leaving from the cab, or from the upperstructure, always face the forestry machine and use the steps and access handles. F2555ADE F2555ADE Figure 31 The published image is of 4040B TL. 5-23...
  • Page 142 Towing is only authorized when the forestry machine Push the gate lock lever forward (the safety bar is has broken down. facing outward). Contact your Link-Belt forestry machine Dealer for proper towing procedures. First, make sure it can be towed without risk of further damage.
  • Page 143 40 Series. Select the auxiliary hydraulic attachment select Contact your Link-Belt forestry machine dealer to button. Each time it is pressed one of the different ensure what auxiliary hydraulic circuits are on your types of flow patterns is displayed on the monitor.
  • Page 144 Refer "AUXILIARY HYDRAULICS CONFIGURATION" NOTE: To change the specification of the machine, contact your Link-Belt Forestry machine Dealer. 5-26...
  • Page 145 WARNING cleaning, and operation under water etc. For special There is a risk of serious injury if maintenance or applications contact your Link-Belt forestry machine repairs are not carried out correctly. If you do not Dealer. understand maintenance procedures, contact your HOURMETER Link-Belt forestry machine Dealer.
  • Page 146 Check the oil level and change the oil if necessary. 　 immediately before using the forestry machine or Check the coolant level. 　 contact your Link-Belt Dealer. Check the DEF level. 　 Check for clogging or damage to the radiator. 　...
  • Page 147 CHAPTER 6 - SERVICING INTERVALS...
  • Page 148 CHAPTER 6 - SERVICING INTERVALS MAINTENANCE CHART REMOVAL OF UNDER COVER Each component is protected by under cover. When removing the under cover for access to each component, keep in mind the weight of each cover (shown as numerals). Below is a chart of which bolts need to be removed ( ) and which bolts only need to be loosened to remove the undercovers.
  • Page 149 CHAPTER 6 - SERVICING INTERVALS g (lb) ｘ 21300 (46.959) 13400 16500 (29.542) (36.376) ＊ ＊ ＊ FRONT 20200 (44.534) ＊ 15800 ｘ (34.833) 15900 (35.054) ｘ 5600 (12.346) ｘ ｘ ｘ ｘ 10000 (22.046) ｘ ｘ ｘ 13400 ｘ 5300 (29.542) (11.685)
  • Page 150 CHAPTER 6 - SERVICING INTERVALS 4040B TL SERVICE POINTS  9 D6C035B5 D6C035B5 Figure 3 See next page for description and intervals of items.
  • Page 151 CHAPTER 6 - SERVICING INTERVALS SERVICING INTERVALS Legend Replacement Inspection of Filter of oil, coolant, Grease First Drainage / Air Check amounts of oil Cleaning replacement application replacement bleeding and coolant consumables ★ Interval Indicated Reference Note Service item Quantity Work (Time) number...
  • Page 152 CHAPTER 6 - SERVICING INTERVALS Interval Indicated Reference Note Service item Quantity Work (Time) number page Fuel main filter element 7-24 　 Fuel pre-filter element 7-24 　 Hydraulic tank air breather element 7-37 　 Outer/Inner air cleaner element 7-43 1000 Condition of hydraulic fluid 7-37 　...
  • Page 153 When this system is operated for 500 hours (hereafter, 1000 hours, 1500 hours ...), the message "SERVICE DUE" will appear on the screen, indicating the service timing. Refer to [CHAPTER 5 - OPERATING INSTRUCTIONS], "MAINTENANCE INFORMATION," (4-39). This interval can be lengthened. Consult your Link-Belt forestry machine dealer.
  • Page 154 CHAPTER 6 - SERVICING INTERVALS 4040B RB SERVICE POINTS 10 30 DD741E7B DD741E7B Figure 4 See next page for description and intervals of items. 6-10...
  • Page 155 CHAPTER 6 - SERVICING INTERVALS SERVICING INTERVALS Legend Replacement Inspection of Filter of oil, coolant, Grease First Drainage / Air Check amounts of oil Cleaning replacement application replacement bleeding and coolant consumables ★ Interval Indicated Reference Note Service item Quantity Work (Time) number...
  • Page 156 CHAPTER 6 - SERVICING INTERVALS Interval Indicated Reference Note Service item Quantity Work (Time) number page Fuel main filter element 7-24 　 Fuel pre-filter element 7-24 　 Front attachment (EMS specification) 7-11 　 　 Hydraulic tank air breather element 7-37 1000 Outer/Inner air cleaner element 7-43...
  • Page 157 When this system is operated for 500 hours (hereafter, 1000 hours, 1500 hours ...), the message "SERVICE DUE" will appear on the screen, indicating the service timing. Refer to [CHAPTER 5 - OPERATING INSTRUCTIONS], "MAINTENANCE INFORMATION," (4-39). This interval can be lengthened. Consult your Link-Belt forestry machine dealer. 6-13...
  • Page 158 CHAPTER 6 - SERVICING INTERVALS CAB LUBRICATION CHART 58078BBE Figure 5 6-14...
  • Page 159 CHAPTER 6 - SERVICING INTERVALS SIDE ENTRY CAB AND 48"RISER GREASE POINTS - CAB D51C6FCB Figure 6 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 3 months or 500 hours Door hinge pin (Zerk at end of pin) Emergency exit door hinge Window guard hinge (Both sides of cab)
  • Page 160 CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - RISER 955A9217 Figure 7 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 3 months or 500 hours Pivot pin (Zerk at end of pin) 6-16...
  • Page 161 CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - TILT CYLINDER 6F8484E5 Figure 8 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 3 months or 500 hours Remove pins and apply thin coat of grease. Tilt cylinder rod end pin Tilt cylinder base end pin 6-17...
  • Page 162 CHAPTER 6 - SERVICING INTERVALS REAR ENTRY CAB AND 48" RISER DECAL GREASE POINTS - CAB 9E419B5C Figure 9 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 500 hours or 3 months Door hinge pin (Zerk at end of pin) Emergency exit door hinge Window guard hinge (Both sides of cab)
  • Page 163 CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - RISER 920E0237 Figure 10 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 500 hours or 3 months Riser door hinge pin (Zerk at end of pin) Pivot pin (Zerk at end of pin) 6-19...
  • Page 164 CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - TILT CYLINDER 6EFE32F9 Figure 11 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. 3 months or 500 hours Tilt cylinder rod end pin Tilt cylinder base end pin 6-20...
  • Page 165 FLUIDS AND LUBRICANTS temporarily acceptable to use a mixture of No. 1-D (S15) Lubricants must have the correct properties for each and No. 2-D (S15). Contact your Link-Belt Dealer or application. your fuel supplier. The conditions of use for individual fluids and lubricants If the temperature drops below the fuel cloud point must be respected.
  • Page 166 Some modification may be required to allow your Contact your local ecological recycling center or your engine to run biodiesel fuel. Link-Belt dealer to obtain information on the correct method of disposing of these lubricants.
  • Page 167 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Be sure to use a DEF product conforming to the JIS (Japanese Industrial Standards) AUS 32 JIS K2247, ISO (International Organization for Standards) AUS 32 ISO 22241, or API (American Petroleum Institute). If anything other than DEF or degraded DEF is used, the SCR system detects an abnormality. Refer to ""CHECK SCR SYSTEM"...
  • Page 168 1week If the storage temperature exceeds 104 °F, the shelf life is reduced significantly. Be sure to conduct a quality test before use. For details, contact the Link-Belt dealer. CAUTION Open the container filled with DEF outside (a well-ventilated area).
  • Page 169 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS...
  • Page 170 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS ADDING DEF IMPORTANT: 　 Do not put anything other than DEF in the DEF tank. ･ Particularly, never put diesel oil or gasoline in the DEF tank, because fire may occur or the DEF SCR system may get damaged.
  • Page 171 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Follow the steps below to refill DEF: Turn the starter switch to the "OFF" position and stop the engine. Check that you hear an actuation sound of the pump due to suction back to the DEF tank. Turn the key cylinder (2) with the ignition key to unlock the DEF tank cover (1).
  • Page 172 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS SAMPLING PROCEDURE Prepare the sampling container underneath the sampling port (1). ENGINE OIL SAMPLING Open the side door (1). At this time, make sure to apply the lock (2). D1FCCB37 D1FCCB37 Figure 5 Open the valve (2) to drain adequate volume of oil.
  • Page 173 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS LUBRICATION CHART KSP24460 (4040B TL) 　 LUBRICATION CHART NO． INTERVAL(ｈｒ) REF. DESCRIPTION SPECIFICATION POINTS 500 1000 2000 4000 5000 FRONT ATTACHMENT PIN TURNTABLE BEARING EP.GREASE No.2 21.0kg  46.3Ib SWING RING GEAR 5.0     1.3gal GEAR OIL SWING GEAR REDUCER 1.2kg   2.7Ib EP.GREASE No.2 ENGINE OIL PAN 38.9   10.3gal ENGINE OIL 10  ×2  2.7gal×2 TRAVEL GEAR REDUCER GEAR OIL...
  • Page 174 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS KBP25710 (4040B RB) 　 LUBRICATION CHART NO． INTERVAL(ｈｒ) REF. DESCRIPTION SPECIFICATION POINTS 500 1000 2000 4000 5000 FRONT ATTACHMENT PIN FRONT ATTACHMENT PIN(EMS) EP.GREASE No.2 TURNTABLE BEARING SWING RING GEAR 21.0kg  46.3Ib 5.0     1.3gal GEAR OIL SWING GEAR REDUCER 1.2kg   2.7Ib EP.GREASE No.2 ENGINE OIL PAN 40.9   10.8gal ENGINE OIL TRAVEL GEAR REDUCER 10  ×2  2.7gal×2 GEAR OIL HYDRAULIC SUMP TANK 270     71.8gal HYDRAULIC OIL...
  • Page 175 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS LUBRICATION POINTS 4040B TL Boom / Arm / Heel Lubrication E888599E E888599E Figure 8 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. 7-11...
  • Page 176 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS EVERY 50 HOURS (EMS: EASY MAINTENANCE Boom cylinder foot pin SYSTEM) NOTE: If the following linkage point is not equipped with original parts, this point must be greased every 50 hours. Boom foot pin (EMS) Boom cylinder top pin (EMS) 　...
  • Page 177 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Boom foot pin (center) 474BA5DD Figure 14 7-13...
  • Page 178 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS 4040B RB Boom / Arm / Bucket Lubrication 935988A2 935988A2 Figure 15 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 250 HOURS Bucket 7094CA99 7094CA99 Figure 16...
  • Page 179 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS EVERY 1000 HOURS (EMS: EASY MAINTENANCE Arm cylinder top pin (EMS) SYSTEM) Boom tip linkage (EMS) NOTE: If the following linkage point is not equipped Bucket cylinder foot pin (EMS) with original parts, this point must be greased every 50 hours.
  • Page 180 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS TURNTABLE BEARING GREASING THE TURNTABLE TEETH Grease capacity: 46.3 lb (21.0 kg) EVERY 500 HOURS Type of grease: See "FLUIDS AND LUBRICANTS" Turntable: (2) (7-1). EVERY 500 HOURS Remove the inspection cover (1). Visually check that the gear surface is not damaged.
  • Page 181 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS GREASING THE SWING REDUCTION GEAR Grease capacity: 2.7 lb (1.2 kg) Type of grease: See "FLUIDS AND LUBRICANTS" (7-1). EVERY 2000 HOURS Remove the lower panel. Add grease from grease nipple (1). Add from the relief valve (2) for air bleeding until the grease overflows to some extent.
  • Page 182 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS FLUID LEVELS Hydraulic reservoir EVERY 10 HOURS NOTE: The numbers within brackets on the right of the description indicate the number of levels. Coolant solution expansion reservoir 4040B TL ･ D7AE48F2 Figure 30 EE5B598C Figure 27 ･ 4040B RB...
  • Page 183 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS EVERY 250 HOURS Travel reduction gears 18641A1E Figure 31 Swing Reduction Gear 76FACDE1 76FACDE1 Figure 32 Batteries B3482D90 B3482D90 Figure 33 7-19...
  • Page 184 Engine oil level check Every 10 hours or every day Oil change Every 500 hours Oil filter replacement Every 500 hours 4040B TL 10.3 gal. (38.9 liters) Oil capacity 4040B RB 10.8 gal. (40.9 liters) Oil type See "FLUIDS AND LUBRICANTS" (7-1) IMPORTANT: Do not walk or climb on the engine.
  • Page 185 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Remove the cap (2) and place a receptacle under the forestry machine, connect the oil drain hose (3) to the green plug (4). When the hose is connected the oil will start to flow out the oil drain hose. CD2A0E09 Figure 37 Open the right side door where the oil filter is...
  • Page 186 On flat, level ground the level in the expansion reservoir should be between the Full (1) and Low (2) marks. If not, see "FILLING" (7-23). 87E64E6B 87E64E6B Figure 41 F82492C7 Figure 39 The published image is of 4040B TL. 7-22...
  • Page 187 BAA703DE Figure 45 ･ 4040B TL Tighten the Air bleeder (1) when the coolant overflows from the Air bleeder plug (1). Air bleeder plug (1) tightening torque must be 20.66 ± 1.48 lbf・ft (28 ± 2 N・m).
  • Page 188 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS FUEL SYSTEM SERVICE SPECIFICATIONS Fuel tank draining Every 10 hours or every day Fuel main filter draining When the float reaches the level (A) Fuel pre-filter draining When the float reaches the level (A) Change the pre-filter element Every 500 hours Change the fuel main filter element...
  • Page 189 CHANGING THE PRE-FILTER ELEMENT Refer to "Bleeding Fuel System of Air." NOTE: If a fuel filter other than a genuine Link-Belt filter is used, the guarantee will not be applied to a fault caused by the use of a wrong filter.
  • Page 190 CAUTION from the fuel main filter. If a fuel filter other than a genuine Link-Belt filter is ･ Clean the dirt accumulated around the fuel main used, the guarantee will not be applied to a fault filter case.
  • Page 191 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS FINAL FILTER Replace the O-ring of the filter case with a new one, and apply a thin layer of fuel to the O-ring and This filter is installed in order to reduce malfunctions install it in the case.
  • Page 192 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS AIR BLEEDING FOR FUEL LINE IMPORTANT: If the air bleed plug is tightened beyond the specified torque, the rubber portion of the gasket may get damaged. Push the handle (2) until it feels heavy. Return the handle (2) of the priming pump to the original position.
  • Page 193 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS CLEANING OR REPLACING ELECTROMAGNETIC FEED PUMP FILTER The electromagnetic feed pump is located near the fuel pre-filter. 5A9DD973 5A9DD973 Figure 56 CAUTION Paper filter cannot be cleaned. Replace the same without fail. Place the container with an appropriate capacity under the electromagnetic feed pump.
  • Page 194 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS DEF SYSTEM SERVICE SPECIFICATIONS Check the DEF level Every 10 hours or every day Replacement of supply module filter Every 2000 hours Replacement of balloon filter Every 4000 hours DEF tank Capacity 31.7 gal. (120 liters) Type of DEF See DEF(Page 7-3) REPLACEMENT OF SUPPLY MODULE FILTER...
  • Page 195 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACEMENT OF BALLOON FILTER Replacement procedure Remove the 4 bolts (1), then remove the grip (2). IMPORTANT: 　 Turn OFF the ignition key and check that operation ･ of the supply module has stopped. (It may take 3 minutes or more.) Components 98FE436C...
  • Page 196 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Open the tank cover to the front. Wash the strainer with clean water. CAUTION It is normal for white powder deposits to form ･ when DEF adheres and dries. Wipe it away to prevent the entry into the DEF tank.
  • Page 197 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Cut the wire band (1) and remove the balloon filter Install the filler bracket (3) by using the bolt (1) and (2). the washer (2). DE5A9D20 BCE185A1 DE5A9D20 Figure 70 BCE185A1 Figure 73 Replace with a new balloon filter by assembling it CAUTION so that the filler bracket projection (1) and the...
  • Page 198 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Install the cap of the DEF tank. Install the grip (2) by tightening the 4 bolts (1). 79CB9828 98FE436C 79CB9828 Figure 76 98FE436C Figure 79 Replace the tank cover and install the bolts. 6C2062DB 6C2062DB Figure 77...
  • Page 199 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS DRAINING NOTE: Turn OFF the ignition key and check that operation of the supply module has stopped. (It may take for 3 minutes or more.) Remove cap (1) of the DEF tank. 769A5015 Figure 80 Install a container of a suitable capacity under the drain plug (2).
  • Page 200 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS RELEASING PRESSURE IN THE To relieve the pressure, unlock the air breather cap with the key and turn the air breather cap about 30 HYDRAULIC SYSTEM degrees counter-clockwise. IMPORTANT: Before carrying out any work on the (It stops rotating once it hits the stopper.) hydraulic system, there should be no pressure in any of To remove the air breather cap, further rotate the...
  • Page 201 See Bleeding air from the hydraulic components. IMPORTANT: If metal filings are discovered in the replaced filters, contact your Link-Belt forestry machine Dealer. WARNING Before carrying out any service work on the hydraulic system it is necessary to allow it to cool down. The temperature should not be more than 104.0 °F (40°C).
  • Page 202 LEVEL IN THE RESERVOIR The oil must be located in the middle of the indicator. Top off if necessary. 4040B TL Park the forestry machine on a flat and level place, and arrange the attachment as shown in the figure.
  • Page 203 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS PILOT FILTER REPLACEMENT Remove the 3 hexagon socket head bolts (6) and 3 washers (5), then remove the cover (2) and filter (3) Release all pressure in the hydraulic system. See from the base (4). RELEASING PRESSURE IN THE HYDRAULIC SYSTEM(Page 7-36).
  • Page 204 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS RETURN FILTER REPLACEMENT CLEANING AND REPLACEMENT OF THE SUCTION SCREEN Release all pressure in the hydraulic reservoir. See Release all pressure in the hydraulic reservoir. See RELEASING PRESSURE IN THE HYDRAULIC Releasing Pressure in the Hydraulic System. SYSTEM(Page 7-36).
  • Page 205 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACING THE HYDRAULIC FLUID Move each control several times to remove any air in the system. Release all pressure in the hydraulic tank. RELEASING PRESSURE Swing the upperstructure evenly left to right two HYDRAULIC SYSTEM(Page 7-36).
  • Page 206 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS SWING REDUCTION GEAR BLEEDING AIR FROM THE HYDRAULIC COMPONENTS Set the engine at a low idle, and loosen the hose connected with the joint of the drain port. Check that oil IMPORTANT: After bleeding air from the components, oozes from there.
  • Page 207 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS AIR FILTER SERVICE SPECIFICATIONS Every 250 hours or when AIR FILTER is indicated on Inspect and clean the outer element the monitor Replace the outer element Every 1000 hours or after cleaning 5 times Replace the inner element Every 1000 hours INSPECTING THE ELEMENT...
  • Page 208 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACING THE ELEMENTS Install the cover with the dust port (1) at the bottom. Release the fasteners and remove the cover. 8B86F8CE 3838B78F 8B86F8CE Figure 107 Check the dust port to make sure it is not clogged 3838B78F Figure 104 Remove the outer element.
  • Page 209 Remove the dipstick (1). The level should come up it contains metal filings or foreign matter, contact your to the hatched area. If necessary, top off through Link-Belt Dealer. the filler port (1). Remove the filler plug (1) and add the oil.
  • Page 210 If there are pieces of metal or foreign objects in the oil, Repeat steps 2 through 5 for the other travel consult your Link-Belt Forestry machine Dealer. reduction gear. Insert plug (1) with seal tape wrapped around it.
  • Page 211 Repeat Step 1 to 5 for the other track. 0F1300D7 0F1300D7 Figure 1 The published image is of 4040B TL. Increase the engine throttle volume to the maximum speed. 3D9F5AB7 Figure 2...
  • Page 212 Repeat Step 1 to 3 for the other track. 0F1300D7 0F1300D7 Figure 4 The published image is of 4040B TL. A95F95D4 Figure 6 Use the travel control lever to operate the raised TO REDUCE TENSION track in reverse for a few moments.
  • Page 213 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS TIGHTENING TORQUE OF THE TRACK SHOE The tightening torque of the screws must be: 　 ＜ 700DG ＞ 253.02 ± 3.68 lbf・ft. (343 ± 5 N・m)+120°± 10° ＜ 700SG ＞ 　 1012.84 ± 101.06 lbf・ft. (1373 ± 137 N・m) Follow the prescribed order.
  • Page 214 If oil leakage is found, component replacement is necessary. Contact your Link-Belt forestry machine Dealer. F90F6470 F90F6470 Figure 8 The published image is of 4040B TL.
  • Page 215 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS RADIATOR AND OIL COOLER MAINTENANCE SPECIFICATIONS Check for leakage Every 10 hours or every day Clean Every 500 hours CLEANING Then, lift the anti-dust net upward and remove it. Stop the engine, and remove the starter switch key. Fully open the rear left side door until the door is fixed by the stay.
  • Page 216 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS FAN AND ALTERNATOR BELT MAINTENANCE SPECIFICATIONS Visual check Every 10 hours or every day Check belt tension Every 250 hours CHECKING THE TENSION ADJUSTING THE TENSION Tightening torque of the lock nut (1): 56.064 lbf・ft. (76 IMPORTANT: Operating the engine with loosened belt N・m)
  • Page 217 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS REPLACING THE BELT NOTE: 　 If the belt breaks, the message "ALTERNATOR" is displayed on the message screens. Stop the engine, remove the starter switch key, and then replace the belt. Loosen the lock nut (1) and the mounting bolt (2). Lightly tighten the lock nut (1) until its seating face touches.
  • Page 218 ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES SERVICE SPECIFICATIONS Check Every 1000 hours NOTE: Contact your Link-Belt forestry machine Dealer to check the adjustment. FUEL TANK FILTER SERVICE SPECIFICATIONS Cleaning of filter: Check periodically. Remove the filter, and clean it with diesel oil.
  • Page 219 Normal Very oily or weeping Each time the cylinder rod is extended, a ring of oil can be seen on the rod. Contact your Link-Belt forestry machine Dealer Leakage Each time the rod retracts, the excess oil drips from the gland.
  • Page 220 FIRE EXTINGUISHER (NOT SUPPLIED) It is recommended to have a fire extinguisher on the forestry machine. The fire extinguisher is available from your Link-Belt Dealer and can be installed on the forestry machine. MAINTENANCE SPECIFICATIONS Examine the fire extinguisher and make sure it is not...
  • Page 221 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS PROTECTION OF ELECTRIC/ELECTRONICS SYSTEM DURING CHARGING OR WELDING DANGER Wrong operation or service of the machine may result in an accident. Unauthorized machine modification may cause serious influence to the machine. Consult with the authorized dealer for change, addition of equipment or modification to the machine. Do not modify the machine without permission.
  • Page 222 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS DISCONNECTION OF ELECTRICAL CIRCUITS DURING CHARGING OR WELDING C2A0F610 C2A0F610 Figure 19 Alternator Battery Disconnect Switch Battery terminal Nox sensor connection connector SCR Sub-harness connection connector 8-12...
  • Page 223 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS AIR CONDITIONING MAINTENANCE SPECIFICATIONS Clean the intake filter Every 50 hours Clean the air recycling filter Every 50 hours Have checked by a specialist Every 6 months Replace the filters Every 2000 hours CLEANING THE FRESH AIR INTAKE FILTER The components of the air conditioning system need servicing at regular intervals.
  • Page 224 (A) Very few bubbles observed, then transparent at first, then whitish: "Normal". (B) The bubbles are numerous: check the unions 　 and contact your Link-Belt forestry machine Dealer. 　 (C) No bubbles are visible: check the unions and contact your Link-Belt forestry machine Dealer.
  • Page 225 A gas spring is located in the engine hood and in the toolbox. In the following cases, request inspection, service, and replacement from the Link-Belt forestry machine dealer. ･ If the engine hood, the toolbox will not be opened without force.
  • Page 226 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS RETIGHTENING OF BOLTS AND NUTS [After the first 50 hours for a new machine] [Service every 250 hours] Tighten or retighten all the bolts and nuts according to the table. Also, check for loose or missing bolts and nuts before and after daily operations. Retighten any that are loose and install new ones if any are missing.
  • Page 227 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS BOLT TIGHTENING TIGHTENING CODE RETIGHTENING LOCATION NOMINAL WRENCH WRENCH TORQUE TORQUE DIAMETER [lbf・ft.] [N·m] Center joint Lower frame (*1) M12 0.748 in. 19 mm 87.05 ± 5.90 118 ± 8 Battery 0.669 in. 17 mm 14.53 ±...
  • Page 228 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS 771BC02B 771BC02B Figure 28 8-18...
  • Page 229 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS 989573F7 Figure 29 8-19...
  • Page 230 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS E5DEB7D4 E5DEB7D4 Figure 30 The published image is of 4040B TL. 8-20...
  • Page 231 NOTE: 　 This chapter describes the easy diagnostic methods for engine-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the Link-Belt forestry machine dealer. PROBLEM POSSIBLE CAUSE SOLUTION Defect in starter switch (Deactivation Check the starter switch.
  • Page 232 Poor suction Clean or replace the element. Defect in fuel injection pump Excessive consumption of fuel Poor injection of fuel injection nozzle Consult the Link-Belt forestry machine dealer. Incorrect fuel injection timing Low compression Excess oil Drain the oil down to the correct level.
  • Page 233 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS FORESTRY CAB - POLYCARBONATE CLEANING INSTRUCTIONS The following instructions provide you with the proper way to clean the polycarbonate used on the forestry cab. Periodic cleaning of Makrolon® polycarbonate, using correct procedures with compatible household cleaners, is recommended to prolong the service life of your material.
  • Page 234 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS Special Note: 　 The edges of your polycarbonate sheet are not protected with an abrasion and chemical resistance hard coating. Do not allow cleaning solutions and solvents to pool along the edges for any length of time. Always rinse edges thoroughly with generous amounts of lukewarm clean water.
  • Page 235 CHAPTER 9 - ELECTRICAL SYSTEMS CHAPTER 9 - ELECTRICAL SYSTEMS FUSES NOTE: Before replacing fuses or relays, set the starter switch key to the "STOP" position. NOTE: Never confuse amperages during replacement. When opening the cover in the rear of the operator's seat, you will find a fuse box.
  • Page 236 CHAPTER 9 - ELECTRICAL SYSTEMS FUSE FUNCTION A479246F A479246F Figure 2 FUSE BOX 1 FUSE BOX 2 Name Name 　 　 Key switch (10 A) Seat suspension heater (10 A) Accessory (15 A) Wiper, washer (15 A) GPS controller (10 A) Cigar lighter (10 A) Monitor...
  • Page 237 "OFF" position before this indicator goes D0FA171C Figure 3 out. The published image is of 4040B TL. removing the battery Set this switch to the "ON" position for other than long- ･ term storage or servicing the electrical system.
  • Page 238 CHAPTER 9 - ELECTRICAL SYSTEMS BATTERY WARNING MAINTENANCE SPECIFICATION Before any operation on the components of the electrical circuit, put the key switch in the shut down Checking the charge state Every 50 hours position. When disconnecting the battery cables, Checking the electrolyte level Every 250 hours always disconnect the negative (-) cable first.
  • Page 239 CHAPTER 9 - ELECTRICAL SYSTEMS CHECKING A BATTERY Make sure the battery terminals are clean and coated with grease and the cables are properly tightened. Checking the charging state and the electrolyte level is carried out using the indicator: Green: Normal 　...
  • Page 240 Connect the positive (+) auxiliary cable to the positive (+) terminal of the booster battery (2). Contact your Link-Belt Forestry machine Dealer to check the alternator. Connect the negative (-) auxiliary cable to the negative (-) terminal of the booster battery (3).
  • Page 241 Before lowering or raising, ensure the cab can be tilted attachment, the counterweight must be removed. without any interference to the cab and riser. Contact your Link-Belt Dealer. Ensure that any loose items in the cab are secured or removed before tilting the cab.
  • Page 242 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS CONTROL PANEL OPERATION WHEN LOADING To raise the cab to working position. 　 Press the idle mode switch (1) to turn the auto idle Open both left side doors (Behind cab riser) to switch to “OFF.”...
  • Page 243 LOADING THE FORESTRY MACHINE After the system is completely loaded onto the trailer, swing the upper structure and lower the 4040B TL attachment to the lower end of the trailer ramp. Put a block behind and front of a tire.
  • Page 244 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS Use blocks and chains to fix the system and the With the travel reduction gear facing the trailer attachment onto the trailer. (Refer to page 10-6.) ramp, orient the machine to the same direction as the trailer.
  • Page 245 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS Move the machine toward the front of the trailer, Measure the height between the ground and the and lower the attachment to the trailer bed. highest point of the machine. You need to understand all heights. uudo6a-007 868A6FE8 uudo6a-007...
  • Page 246 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS TIE DOWN ON TRANSPORT VEHICLE [Example 2] 　 4040B TL [Example 1] 　 9E879CDF 9E879CDF Figure 18 Wire rope 345F9C9F Block 345F9C9F Figure 17 Chock Wire rope Chains Block Rubber mat Chock Padding...
  • Page 247 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS Secure the lower frame to the trailer by passing 4040B RB chains through the chain mounting holes (for [Example 1] 　 transport) in the lower frame and tensioning the chains in an X shape. Secure both the front and rear of the lower frame in the same manner using chains.
  • Page 248 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS [Example 2] Secure the lower frame to the trailer by passing 　 chains through the chain mounting holes (for transport) in the lower frame and tensioning the chains in an X shape. Secure both the front and rear of the lower frame in the same manner using chains.
  • Page 249 Before lifting the forestry machine always contact your (3). Use a supporting bar (2) that will keep the rope Link-Belt Dealer for any special circumstances with your away from the forestry machine. Make sure the forestry machine.
  • Page 250 ･ inspection. Also remember to check the hydraulic fluid level. ･ For disassembly, assembly or transportation, contact Link-Belt dealer. GUARDRAIL CAUTION If any transport restrictions in the relevant laws and regulations are not met, removal of the guardrail is required.
  • Page 251 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS DISASSEMBLY WEIGHT 4040B TL 2D2F2AB5 2D2F2AB5 Figure 25 10-11...
  • Page 252 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS 4040B TL Code Part name Weight Weight (lb) (kg) Operating weight (*1) 95,616 43,371 Upper component (including CW and TTB) (*1) 29,962 13,590 Counterweight 14,473 6,565 Lower component (with grouser shoe) 33,936 15,393...
  • Page 253 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS 4040B RB 90ECAC12 90ECAC12 Figure 26 4040B RBN 4040B RBW Code Part name Weight Weight Weight (lb) Weight (lb) (kg) (kg) Operating weight (*1) 89,453 40,575 89,812 40,738 Upper component (including CW and TTB) (*1) 41,738 18,932 41,738...
  • Page 254 Apply antirust oil to the exposed surfaces of the cylinder rods and take other necessary measures to prevent rusting. Consult your Link-Belt dealer for information on preventing cylinder rods from rusting. In order to prevent rusting in the fuel tank, fill the fuel tank to full.
  • Page 255 Make sure you consult your Link-Belt dealer. Confirm that no warning messages or diagnostic trouble codes are displayed on the monitor.
  • Page 257 CHAPTER 11 - SPECIFICATIONS CHAPTER 11 - SPECIFICATIONS 4040B TL ENGINE Make ISUZU Type AQ-6HK1X Number of cylinders SAE net horsepower 253 HP (189 kW) @ 1,900 rpm Displacement 475.0 cu in (7.8 L) Maximum Torque 711 lbf・ft. (964 N・m) @ 1,500 rpm Starter 24 V-5.0 kW...
  • Page 258 CHAPTER 11 - SPECIFICATIONS TRAVEL: Two-speed independent hydrostatic travel with compact axial-piston motors, Hydraulic motor powered output shaft coupled to a planetary reduction unit and track sprocket, All hydraulic components mounted within the width of side frame, Automatic downshift, Single pedal travel, Spring-applied hydraulically released disc parking brake built into each motor, Each travel motor equipped with counterbalance valve to prevent overspeeding down an incline.
  • Page 259 CHAPTER 11 - SPECIFICATIONS FORESTRY MACHINE OVERALL DIMENSIONS TRANSPORTING DIMENSION ･ With arm 7F74DC6C Figure 1 127.56 in. (3.24 m) (B) Overall length (with attachment) 595.67 in. (15.13 m) 461.02 in. (11.71 m) 134.65 in. (3.42 m) (E) Clearance height under upper structure 58.27 in.
  • Page 260 CHAPTER 11 - SPECIFICATIONS Without arm ･ F708DE1B Figure 2 (A) Overall length (without attachment) 400.39 in. (10.17 m) 265.75 in. (6.75 m) 134.65 in. (3.42 m) (D) Clearance height under upper structure 58.27 in. (1.48 m) (E) Lug height of grouser shoe 1.95 in.
  • Page 261 CHAPTER 11 - SPECIFICATIONS WORKING RANGE 65616C98 Figure 3 Arms 168.11 in. (4.27 m) (A) (Maximum reach) 490.55 in. (12.46 m) (B) (Minimum swing radius) 191.34 in. (4.86 m) 347.24 in. (8.82 m) (D) (Tail swing radius) 138.19 in. (3.51 m) (E) (Clearance height under upper structure) 58.27 in.
  • Page 262 CHAPTER 11 - SPECIFICATIONS LIFTING CAPACITIES - ISO RATINGS E03F0E7D Figure 4 11-6...
  • Page 263 CHAPTER 11 - SPECIFICATIONS 4040B RB ENGINE Make ISUZU Type AQ-6HK1X Number of cylinders SAE net horsepower 207 HP (154 kW) @ 1,800 rpm Displacement 475.0 cu in (7.8 L) Maximum Torque 626 lbf・ft. (849 N・m) @ 1,500 rpm Starter 24 V-5.0 kW ELECTRICAL SYSTEMS Circuit...
  • Page 264 CHAPTER 11 - SPECIFICATIONS TRAVEL: Two-speed independent hydrostatic travel with compact axial-piston motors, Hydraulic motor powered output shaft coupled to a planetary reduction unit and track sprocket, All hydraulic components mounted within the width of side frame, Automatic downshift, Single pedal travel, Spring-applied hydraulically released disc parking brake built into each motor, Each travel motor equipped with counterbalance valve to prevent overspeeding down an incline.
  • Page 265 CHAPTER 11 - SPECIFICATIONS FORESTRY MACHINE OVERALL DIMENSIONS TRANSPORTING DIMENSION F1B4B8AA F1B4B8AA Figure 5 　 4040B RBN 4040B RBW 129.13 in. (3.28 m) 129.53 in. (3.29 m) (B) Overall length 418.50 in. (10.63 m) 417.32 in. (10.60 m) 283.86 in. (7.21 m) 282.68 in.
  • Page 266 CHAPTER 11 - SPECIFICATIONS WORKING RANGE Boom Cylinders in Standard Position 19C05B04 19C05B04 Figure 6 11-10...
  • Page 267 CHAPTER 11 - SPECIFICATIONS 4040B RBN 4040B RBW 　 (A) (Maximum reach) 420.87 in. (10.69 m) 420.87 in. (10.69 m) 267.72 in. (6.80 m) 267.72 in. (6.80 m) (C) (Minimum swing radius) 154.33 in. (3.92 m) 154.33 in. (3.92 m) (D) (Tail swing radius) 138.19 in.
  • Page 268 CHAPTER 11 - SPECIFICATIONS Boom Cylinders in High Lift Position 3D4A1EC4 3D4A1EC4 Figure 7 11-12...
  • Page 269 CHAPTER 11 - SPECIFICATIONS 4040B RBN 4040B RBW 　 (A) (Maximum reach) 420.87 in. (10.69 m) 420.87 in. (10.69 m) 183.46 in. (4.66 m) 183.46 in. (4.66 m) (C) (Minimum swing radius) 106.30 in. (2.70 m) 106.30 in. (2.70 m) (D) (Tail swing radius) 138.19 in.
  • Page 270 CHAPTER 11 - SPECIFICATIONS LIFTING CAPACITIES - ISO RATINGS A9D5F4E8 Figure 8 BUCKET SIZES 8B7A9266 8B7A9266 Figure 9 11-14...
  • Page 271 Regarding RemoteCARE equipment, NEVER disassemble, repair, modify or move the controllers, antenna, or wire harnesses. This may cause failure or fire on the RemoteCARE equipment or the machine itself. Your Link-Belt Dealer will install, remove, and repair the RemoteCARE equipment.
  • Page 272 CHAPTER 11 - SPECIFICATIONS DOCUMENT NOTE: The follow document is included in this manual only for providing emission control warranty information. For all parts, service, and warranty requirements please contact your local Link Belt Forestry Machine dealer. 11-16...
  • Page 273 CHAPTER 11 - SPECIFICATIONS Target serial No.:300Q7-5101 - 　 1E705050 Figure 11 11-17...
  • Page 274 CHAPTER 11 - SPECIFICATIONS 6395391E Figure 12 11-18...
  • Page 275 CHAPTER 11 - SPECIFICATIONS 8975BAAA Figure 13 11-19...
  • Page 276 CHAPTER 11 - SPECIFICATIONS EPA (FR) Target serial No.:300Q7-5101 - 　 34E217EB Figure 14 11-20...
  • Page 277 CHAPTER 11 - SPECIFICATIONS 4ED32C79 Figure 15 11-21...
  • Page 278 CHAPTER 11 - SPECIFICATIONS DD4E7185 Figure 16 11-22...
  • Page 279 CHAPTER 11 - SPECIFICATIONS CARB Target serial No.:300Q7-5101 - 　 A27FC1F0 Figure 17 11-23...
  • Page 280 CHAPTER 11 - SPECIFICATIONS BC79C8B9 Figure 18 11-24...
  • Page 281 CHAPTER 12 - INDEX CHAPTER 12 INDEX BURN PREVENTION............3-6 4040B RB..2-3, 6-10, 7-14, 7-38, 10-4, 10-7, 10-13, 11-7 4040B TL..2-1, 6-6, 7-11, 7-38, 10-3, 10-6, 10-11, 11-1 CAB...................4-1 CAB LIGHT..............4-49 CAB LUBRICATION CHART..........6-14 ACCESS TO THE BATTERIES........9-4 CAB TILTING PROCEDURE (IF EQUIPPED)....10-1 ADDING DEF..............7-6...
  • Page 282 CHAPTER 12 - INDEX DEF THAWING AND HEAT INSULATING DEVICE/ FILLING..............7-23, 7-35 ENGINE PREHEATING/COOLING DOWN....4-27 FILLING THE HYDRAULIC RESERVOIR......7-38 DIRECTION OF BLOWN AIR.........4-43 FINAL FILTER..............7-27 DISASSEMBLY BEFORE TRANSPORT..... 10-10 FIRE EXTINGUISHER............3-6 DISASSEMBLY WEIGHT..........10-11 FIRE EXTINGUISHER (NOT SUPPLIED)......8-10 DISCONNECTION OF ELECTRICAL CIRCUITS FLUID LEVELS...............7-18 DURING CHARGING OR WELDING......8-12...
  • Page 283 CHAPTER 12 - INDEX HEATING, VENTILATION AND AIR-CONDITIONING MAINTENANCE SPECIFICATIONS....8-1, 8-4, 8-5, CONTROL..............4-42 8-6, 8-8, 8-10, 8-13 HOT CLIMATES............... 7-1 MANUAL................. 4-44 HOUR METER/TRIP METER.........4-21 MANUAL ENGINE WARM-UP......... 5-6 HOURMETER..............6-1 MANUAL SCR RE-GEN..........5-17 HYDRAULIC CYLINDERS:........11-1, 11-7 MANUAL SCR RE-GEN mode........5-18 HYDRAULIC FLUID..........
  • Page 284 CHAPTER 12 - INDEX RAISE TOOL - HAND SIGNAL........3-31 SECONDARY AUXILIARY HYDRAULICS (SAH)..5-25 RAISED................4-48 SECURITY FUNCTION............ 5-4 RANGE WHERE NO IMAGE IS DISPLAYED....4-59 SERVICE POINTS..........6-6, 6-10 RemoteCARE............2-10, 11-15 SERVICE SPECIFICATIONS...6-1, 7-20, 7-22, 7-24, REAR ENTRANCE CAB AND 48RISER DECAL...3-10 7-30, 7-37, 7-43, 7-45, 7-46, 8-8 REAR ENTRY CAB AND 48 RISER DECAL....
  • Page 285 CHAPTER 12 - INDEX TRAVEL MODE.............. 4-18 TRAVEL REDUCTION GEARS........7-46 TRAVEL:..............11-2, 11-8 TURN FORESTRY MACHINE LEFT (SWING LOAD LEFT)................3-31 TURN FORESTRY MACHINE RIGHT (SWING LOAD RIGHT)................3-31 TURNTABLE BEARING..........7-16 TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE.............. 2-7 UNDERCARRIAGE........6-2, 11-2, 11-8 UNLOADING THE FORESTRY MACHINE....10-8 UNLOCKED..............

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