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Link-Belt 5040B TL Operator's Manual

Forestry machine
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5040B TL
FORESTRY MACHINE
OPERATOR'S MANUAL
Book Number 370X4-TL-B-OM-LXG-00

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Summary of Contents for Link-Belt 5040B TL

  • Page 1 5040B TL FORESTRY MACHINE OPERATOR'S MANUAL Book Number 370X4-TL-B-OM-LXG-00...
  • Page 2 It is the operator's responsibility to observe pertinent laws, regulations and follow the LBX Company, LLC instructions on excavator operation and maintenance. CALIFORNIA PROPOSITION 65 WARNING 22E6A135 Figure 1 Copyright © 2017 LBX Company LLC All Rights Reserved Issued September 2023 LBX and Link-Belt are registered trademarks...
  • Page 3 LBX Company reserves the right to make changes in the specification and design of the excavator without prior notice and without incurring any obligation to modify units previously sold. The description of the models shown in this manual has been made in accordance with the technical specifications known as of the date of design of this document.
  • Page 5 TABLE OF CONTENTS CHAPTER 1 - TO THE OWNER LINK-BELT TECHNICAL MANUALS......................1-1 CHAPTER 2 - FORESTRY MACHINE COMPONENTS FORESTRY MACHINE COMPONENTS......................2-1 ENGINE COMPONENTS..........................2-3 IDENTIFICATION NUMBERS........................2-5 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS SAFETY RULES.............................3-1 SAFETY AREA...............................3-1 CHAIN SHOT..............................3-1 UTILITY SAFETY............................
  • Page 6 TABLE OF CONTENTS RUN-IN PERIOD............................5-3 STARTING THE UNIT............................5-4 STARTING THE ENGINE..........................5-5 BRINGING THE FORESTRY MACHINE UP TO OPERATING TEMPERATURE......... 5-6 ENGINE OPERATION............................5-7 STOPPING THE ENGINE..........................5-7 SCR SYSTEM..............................5-8 SCR RE-GEN (SCR regeneration).......................5-16 OPERATING THE FORESTRY MACHINE IN COLD WEATHER............... 5-19 OPERATING THE FORESTRY MACHINE IN HOT WEATHER..............5-19 BASIC OPERATION.............................5-20 FORESTRY MACHINE TRAVEL.........................
  • Page 7 ALTERNATOR............................... 9-6 STARTER MOTOR............................9-6 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS TRANSPORTING THE FORESTRY MACHINE...................10-1 LIFTING THE FORESTRY MACHINE......................10-8 DISASSEMBLY BEFORE TRANSPORT..................... 10-9 LONG-TERM STORAGE........................... 10-11 CHAPTER 11 - SPECIFICATIONS 5040B TL..............................11-1 RemoteCARE............................... 11-8 DOCUMENT..............................11-9 CHAPTER 12 INDEX...
  • Page 8 TABLE OF CONTENTS...
  • Page 9 CHAPTER 1 - TO THE OWNER 5040B TL FORESTRY MACHINE OPERATOR'S MANUAL LINK-BELT TECHNICAL MANUALS Manuals are available from the Dealer for the operation, service, and repair of the excavator. For prompt convenient service, contact the Dealer for assistance in obtaining the manuals for the excavator.
  • Page 11 CHAPTER 2 - FORESTRY MACHINE COMPONENTS CHAPTER 2 - FORESTRY MACHINE COMPONENTS FORESTRY MACHINE COMPONENTS DFCF05A4 Figure 1 HEEL HYDRAULIC RESERVOIR UPPER ROLLERS HEEL CYLINDER BATTERIES RECOIL SPRING ARM/STICK AIR FILTER IDLER WHEELS ARM/STICK CYLINDER ENGINE COMPARTMENT BOOM COUNTERWEIGHT CONTROL VALVE BOOM CYLINDERS SWING COMPONENTS OIL COOLER/FUEL COOLER...
  • Page 12 CHAPTER 2 - FORESTRY MACHINE COMPONENTS Forestry Machine Components 　 This forestry machine is purpose built to work in the logging environment. It consists of an undercarriage fitted with tracks, with track guards to keep lower rollers from getting damaged or clogged, and scrapers on upper rollers to prevent the upper rollers from getting clogged.
  • Page 13 CHAPTER 2 - FORESTRY MACHINE COMPONENTS ENGINE COMPONENTS 4D432212 Figure 2 WATER OUTLET OIL DRAIN COCK OIL DIPSTICK EGR VALVE WATER INLET ALTERNATOR FUEL SUPPLY PUMP CRANK PULLEY STARTER MOTOR OIL PAN TURBOCHARGER FLYWHEEL HOUSING...
  • Page 14 CHAPTER 2 - FORESTRY MACHINE COMPONENTS RIGHT, LEFT, FRONT AND REAR OF THE FORESTRY MACHINE CE4A0E50 Figure 3 The terms Right-hand (1), Left-hand (4), Front (3), and Rear (2) are used in this manual to indicate the sides as they are seen from the operator's seat when the cab is over the idler wheels (5). The illustration above shows the forestry machine in normal TRAVEL position.
  • Page 15 IDENTIFICATION NUMBERS TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE When ordering parts, obtaining information or assistance, always supply your Link-Belt dealer with the type and serial number of your forestry machine or accessories. Write the following in the spaces below: The model number, model year, and manufacturer's number of your forestry machine, and the make/model and serial numbers of the engine.
  • Page 16 CHAPTER 2 - FORESTRY MACHINE COMPONENTS ID LABEL (B) It is attached to the cylinder head cover. 96465A80 Figure 7 COMPONENT SERIAL NUMBERS Hydraulic Pump: Swing Reduction Gears: Travel Reduction Gears: Travel Control Valve: Attachment Control Valve: Swing Control Valve:...
  • Page 17 CHAPTER 2 - FORESTRY MACHINE COMPONENTS STRUCTURE PROTECTION These decal shows the standards that the equipped cab meets or surpassed and the related information. Side Entry Cab The text inside the decal : STANDARD MET OR SURPASSED : ROPS : ISO 8082-2 : 2011 FOPS : ISO 8083 : 2006 Level Ⅱ...
  • Page 18 CHAPTER 2 - FORESTRY MACHINE COMPONENTS DEF SCR SERIAL NUMBER The number is stamped on top of the DEF SCR. DOC serial (center) SCR serial E9409FAC Figure 10 RemoteCARE This RemoteCARE decal is near the antenna on the cab to show whether the machine is equipped with RemoteCARE or not.
  • Page 19 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS SAFETY AREA SAFETY RULES WARNING This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of death or serious injury.
  • Page 20 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS UTILITY SAFETY Know the utility color code (U.S.A. and Canada): Safety precaution MUST be followed when working Electric near buried and over head utility lines. Gas, Oil, or Petroleum Yellow During operation it is likely that you will be working Communication, Telephone, around or near buried or over head utility lines which Orange...
  • Page 21 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS OPERATOR PRECAUTIONS Foreign material or grease on the steps and hand ･ rails can cause an accident. Keep the steps and PERSONNEL hand rails clean. Be prepared for emergencies. Always have a first ･...
  • Page 22 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS OPERATING PRECAUTIONS Engine exhaust fumes can cause death. If you ･ operate this forestry machine in an enclosed area, Ensure joysticks and foot pedals are in neutral ･ position when unlocking gate lock lever to prevent make sure there is ventilation to replace the unintended movement.
  • Page 23 ･ When absolutely necessary to tow the forestry ･ component that may fall before working on the machine, contact your Link-Belt Dealer for proper forestry machine or component. If possible, use a procedures. back up or secondary blocking device, also.
  • Page 24 Do not fill the fuel tank completely to the top. Allow ･ product is accidentally spilled or released. MSDS room for expansion. are available from your Link-Belt Dealer. ･ Clean up spilled fuel immediately and dispose of Before you service your forestry machine, check ･...
  • Page 25 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS SEAT BELT PRECAUTIONS E380B85C Figure 4 RIGHT BELT STRAP RELEASE LEVER LATCH MECHANISM To latch the seat belt, pull the right belt strap to the latch mechanism. Insert the metal end into the latch mechanism on the left side of the seat.
  • Page 26 For information on all decals for the forestry machine, lost, painted over or no longer legible, with new ones. contact your Link-Belt dealer. When parts bearing decals are replaced, be sure to put new decals on each new part.
  • Page 27 500 HRS (OR 3 MONTHS)* 2000 HRS (OR 1 YEAR)* * WHICHEVER OCCURS FIRST # IN HARSH ENVIRONMENT MORE F REQUENT INTERVAL MAY BE REQUIRED 2. RECOMMENDED EP. GREASE : LITHIUM GREASE NO. 2 Link-Belt is a registered trademark. FJEP0034 FJEP0013 FJEP0009 FJEP0006 FJEP0012...
  • Page 28 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS REAR ENTRANCE CAB AND 48"RISER DECAL FJEP0004 A - A 795-810 FT-LBS Nord-Lock® NL36sp FJEP0010 FJEP0012 FJEP0012 774C3370 Figure 7 3-10...
  • Page 29 500 HRS (OR 3 MONTHS)* 2000 HRS (OR 1 YEAR)* * WHICHEVER OCCURS FIRST # IN HARSH ENVIRONMENT MORE FREQUENT INTERVAL MAY BE REQUIRED 2. RECOMMENDED EP. GREASE : LITHIUM GREASE NO. 2 Link-Belt is a registered trademark. FJEP0034 FJEP0013 FJEP0009 FJEP0006...
  • Page 30 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 1. KHP26991 591702F7 Figure 9 This decal warns that you must read and understand this manual before using the machine. Failure to do so could result in serious injury or death. ECBBEB27 Figure 10 This decal instructs the operator to lower the attachment to the ground, lock the gate lock lever, and...
  • Page 31 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS This decal warns that work near overhead high-voltage electric lines must not be done without checking beforehand that all necessary measures have been taken to respect the minimum distances. Failure to do so could result in serious injury or death. EB3410CF Figure 12 This decal warns that the seat belt must always be...
  • Page 32 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 2. KHP27680 This decal warns that the two-way radio communication equipment of RemoteCARE may be in danger of causing accidental blast in a vicinity of a blast site. Keep a safety distance from a blast site or a remote controlled explosive device.
  • Page 33 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 6. KHP1803 This decal identifies that the socket is used to power electrical equipment of 12 volts. It is strictly prohibited to connect devices of a different voltage. 5E5C055E Figure 20 7. FJEP0001, FJEP0002 These decals explain the joystick controls for the side entry and the rear entry forestry cab models TL and RB.
  • Page 34 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 9. FJEP0005 This decal explains that wiper use on polycarbonate will reduce service of window. Replace front window when visibility is impaired. 42E539FF Figure 24 10. FJEP0006 This decal warns there is a fire risk if debris accumulates in the machine.
  • Page 35 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 13. FJEP0009 This decal warns of a falling hazard from mounting, dismounting, or moving about machine without 3-point contact (2 hands and 1 foot or 1 hand and 2 feet). Always maintain 3-points of contact when mounting, dismounting, or moving about the machine.
  • Page 36 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 17. FJEP0017 This decal identifies an access hole for fire extinguisher deployment. FJEP0017 E8C2DA1B Figure 32 18. KHP27070 This decal warns that the operator must not perform swing operation on a slope with free swing ON. With free swing ON, the swing indicator is displayed on the monitor and it takes longer to stop swinging.
  • Page 37 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 21. KHP26610 This decal warns the operator of a slip hazard. Failure to do so could result in serious injury or death. 14EC43EB Figure 36 22. FJEP0034 This decal shows the lubricating points and intervals. See the section for more details (Page 6-10).
  • Page 38 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS DECALS OUTSIDE OF THE CAB 2407E851 Figure 40 3-20...
  • Page 39 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 1. KHP35710 This decal located on the counterweight warns of the swinging upper. Keep safe distance between counterweight and people. Failure to do so could result in serious injury or death. KHP35710-00 6BD5B0A9 Figure 41 2.
  • Page 40 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 5. KHP35500 This decal warns the operator to wait and relieve pressure before opening the radiator cap. Failure to do so could result in serious injury or death. KHP35500-00 9A3AEDA9 Figure 45 6.
  • Page 41 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 9. KHP35750 This decal warns that wrong handling of battery causes battery explosion. Do not handle the battery improperly. Failure to do so could result in serious injury or death. See the BATTERYsection (Page 9-4). KHP35750-00 75E2EC97 Figure 49...
  • Page 42 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 13. KHP34690 Innovation, Science Economic Development ICES-002 Compliance Label. C7740D18 Figure 53 14. KHP26970 This decal instructs that the wiring harness of camera must disconnected before removing counterweight. DISASSEMBLY BEFORE TRANSPORT section for more details (Page 10-9). DB546EA4 Figure 54 15.
  • Page 43 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 17. KHP15191 This decal shows the tie-down points for transporting the forestry machine. 67F0060A Figure 57 18. KHP25960 The decal illustrates proper machine tie down and lifting methodology. See the TRANSPORTING THE FORESTRY MACHINE section for more details (Page 10-1).
  • Page 44 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 21. KHP25990 This decal identifies the location of the sampling port of the engine oil. D3DE80E2 Figure 61 22. KHP27830 This decal identifies the location of the battery disconnect switch. See the BATTERY DISCONNECT SWITCH section for more details (Page 9-3).
  • Page 45 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 25. KHP33120 This decal indicates the overfilling of the urea solution. Refer to "ADDING DEF", page 7-6. KHP33120-00 511172F0 Figure 65 3-27...
  • Page 46 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS HAND SIGNALS When operating the forestry machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure you and the signal person understand the signals to be used.
  • Page 47 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS ALL STOP AND HOLD - HAND SIGNAL LOWER LOAD OR TOOL - HAND SIGNAL 4B9527F9 Figure 72 546F1ADB Figure 75 EMERGENCY STOP - HAND SIGNAL SLOWLY RAISE THE LOAD OR TOOL - HAND SIGNAL Wave hands back and forth.
  • Page 48 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS RAISE TOOL - HAND SIGNAL LOWER TOOL - HAND SIGNAL 828C5E13 Figure 78 AE7BFF0C Figure 81 TURN FORESTRY MACHINE LEFT (SWING LOAD RAISE TOOL - HAND SIGNAL LEFT) To stop movement, stop moving hand and clench fist. B3234731 Figure 82 LOWER TOOL - HAND SIGNAL...
  • Page 49 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS RETRACT ARM - HAND SIGNAL EMPTY TOOL - HAND SIGNAL E9E41709 Figure 84 BD3C7BBF Figure 87 EXTEND ARM - HAND SIGNAL 4CC996B4 Figure 85 FILL TOOL - HAND SIGNAL 5CC0CCDC Figure 86 3-31...
  • Page 51 CHAPTER 4 - INSTRUMENTS AND CONTROLS CHAPTER 4 - INSTRUMENTS AND CONTROLS WARNING Be careful not to get your hand or anything caught in the door when closing it. WARNING Operating this machine, check that the door is closed firmly. Running the machine with the door open increases the chance of an operator falling out of the cab or objects penetrating the cab and causing death or serious injury.
  • Page 52 CHAPTER 4 - INSTRUMENTS AND CONTROLS STEPS AND ACCESS HANDLES WARNING Always maintain three point support while getting on and off the forestry machine and entering or exiting the operator's cab. A three point support system has been provided that enables a person to use simultaneously two hands and one foot or two feet and one hand while ascending, descending or moving about the forestry machine.
  • Page 53 CHAPTER 4 - INSTRUMENTS AND CONTROLS CATWALKS Catwalks are provided on both sides of the machine for easy access of the maintenance points. When working on the forestry machine, use the catwalk. E0D3F036 Figure 5 CAUTION Avoid a fall use handles when using catwalk.
  • Page 54 CHAPTER 4 - INSTRUMENTS AND CONTROLS POSITION OF THE CAB CONTROLS AND ACCESSORIES C35A6C8F Figure 6 OPERATOR'S SEAT LEFT-HAND CONTROL LEVER RIGHT-HAND TILT ADJUSTMENT LEVER LEFT-HAND CONSOLE FOOT REST OR OPTION PEDAL RIGHT-HAND CONTROL PANEL EMERGENCY SHUTDOWN SWITCH 10 TRAVEL CONTROL PEDALS AIR VENTS CLIMATE CONTROLS - AIR- SINGLE PEDAL TRAVEL...
  • Page 55 CHAPTER 4 - INSTRUMENTS AND CONTROLS WARNING Before starting the engine, make sure you are fully aware of the location of and the function of each control. Incorrect operation of the controls can cause serious injuries. CAUTION To start the engine the gate lock bar must be in the raised position for the engine to crank.
  • Page 56 CHAPTER 4 - INSTRUMENTS AND CONTROLS OPERATOR'S SEAT 38432563 Figure 7 HEAD REST WEIGHT INDICATOR SEAT HEATER SEAT AND CONSOLE SLIDE ADJUSTMENT LUMBAR SUPPORT ADJUSTMENT BULB SEAT HEIGHT AND WEIGHT ADJUSTMENT SEAT BACK ANGLE ADJUSTMENT SEAT SLIDE ADJUSTMENT ARMREST ANGLE ADJUSTMENT SEAT BELT...
  • Page 57 CHAPTER 4 - INSTRUMENTS AND CONTROLS SEAT CONTROLS IMPORTANT: Always stop the forestry machine before attempting to adjust the seat. Put the gate lock lever in the locked position to avoid any unintentional movements of the forestry machine. 　 36EC5000 Figure 8 SEAT HEIGHT ADJUSTMENT HEADREST...
  • Page 58 30 seconds, manually pull the lighter out to avoid which will sound the travel alarm for 10 seconds damage to the electrical circuit. Contact your Link-Belt then go off. Each time you stop travelling the alarm forestry machine Dealer for more assistance.
  • Page 59 CHAPTER 4 - INSTRUMENTS AND CONTROLS Surround Lights Switch The switch operates the following light : Rear cab light * 2, Boom lights * 2, Front cab lights, Cab riser step light * 2, As for surround light switch refer to "WORKING LIGHT"...
  • Page 60 CHAPTER 4 - INSTRUMENTS AND CONTROLS LEFT HAND CONTROL ARM 73CA7DA5 Figure 10 Horn Fan Reverse switch To sound the horn, press at the end of the Left- This is a momentary switch that reverses the fan to hand control lever. clear the radiator and the oil-cooler.
  • Page 61 CHAPTER 4 - INSTRUMENTS AND CONTROLS FRONT RIGHT CONSOLE Sun load sensor If an object is placed on the solar radiation sensor (installed on the console in the front right of the operator's seat), the temperature inside the cab will not be measured correctly.
  • Page 62 CHAPTER 4 - INSTRUMENTS AND CONTROLS MONITOR SWITCH 963E09FB Figure 12 You can use the monitor switch to operate and select the devices/units of this machine and items displayed on the monitor display. Name Reference Travel mode selector switch 4-18 Front wiper switch 4-27 Display mode selector switch...
  • Page 63 CHAPTER 4 - INSTRUMENTS AND CONTROLS MONITOR DISPLAY The monitor display has two modes: [Normal display mode] [1] where the status of the machine and the camera image during operation are displayed, and [User information mode] [2] where the items displayed on the monitor are set, among others.
  • Page 64 CHAPTER 4 - INSTRUMENTS AND CONTROLS 0FC67188 0FC67188 Figure 13 Normal display mode User information mode Mode selector switch ･ Screen transition 　 (1)Normal Display Mode Vehicle Information and Camera Screen ･ (2)User Information Mode 　 Fuel consumption history ･ Machine information ･...
  • Page 65 CHAPTER 4 - INSTRUMENTS AND CONTROLS NORMAL DISPLAY MODE In the normal display mode, "Machine status" [1] and "Camera image" [2] are displayed. What is shown on the monitor display cycles as follows every time the camera switch on the monitor is pressed: 798171CC Figure 14 Vehicle information (left) + Rear camera screen...
  • Page 66 4-56 Hydraulic oil temperature gauge 4-21 　 　 　 [8]､[10] are not displayed when information of this machine is displayed at the top of the monitor. If a diagnostic trouble code is displayed, contact your Link-Belt Forestry machine dealer. 4-16...
  • Page 67 CHAPTER 4 - INSTRUMENTS AND CONTROLS 930D54F0 Figure 16 What is displayed Reference page What is displayed Reference page Working light 4-26 DEF icon 4-34 Front wiper 4-27 REFILL DEF 4-34 Radio mute 4-28 Output reduction icon 4-34 Icons related to the flow rate/pressure or the Auto pressure boost/seatbelt 4-28 4-35...
  • Page 68 CHAPTER 4 - INSTRUMENTS AND CONTROLS EXPLANATION OF ICONS TRAVEL MODE Each icon indicates the travel mode currently selected. WORK MODE This icon is displayed when the slow- Each icon indicates the work mode currently selected. speed travel mode is selected. Super Power This icon is displayed when the machine output priority mode is selected.
  • Page 69 Figure 19 CAUTION To change the pressure of hydraulic oil is dangerous unless it is conducted by the educated service engineers. Contact your Link-Belt Forestry machine dealer. IMPORTANT: 　 810E0E1E When working with the tool installed, be sure to check...
  • Page 70 CHAPTER 4 - INSTRUMENTS AND CONTROLS [Information] 　 [Auto idle] 　 The engine speed will drop 5 seconds after the lever or option pedal operation is aborted. To restore the throttle command speed, operate the operation lever or option pedal or turn the engine throttle volume, and the engine speed will be restored.
  • Page 71 CHAPTER 4 - INSTRUMENTS AND CONTROLS ENGINE COOLANT TEMPERATURE GAUGE HYDRAULIC OIL TEMPERATURE GAUGE 41A3B0E9 Figure 21 42EB124E Figure 23 The number of lit segments indicates the temperature The number of lit segments indicates the temperature of engine coolant. of hydraulic oil. The greater the number of lit segments, the higher the The greater the number of lit segments, the higher the coolant temperature is.
  • Page 72 CHAPTER 4 - INSTRUMENTS AND CONTROLS HOUR METER/TRIP METER [Operation] 　 Press the hour meter switch on the monitor while Hour meter the hour meter is displayed, and the trip meter will be displayed instead. The trip meter will be displayed for approx. 1 minute, after which the hour meter will be displayed again.
  • Page 73 CHAPTER 4 - INSTRUMENTS AND CONTROLS FUEL GAUGE Fuel economy display The Fuel economy display can be switched by selecting the hour meter or the trip meter. Normally, the fuel economy during the accumulated hours is displayed. When the display is switched to the trip meter, the fuel economy for the hours displayed in the trip meter will be displayed.
  • Page 74 How to set: 4-40 Also use idle shutdown to stop unnecessary idling. NOTE: For information on showing/hiding the fuel economy gauge, contact your Link-Belt Forestry machine dealer. GPS ICON This icon is displayed when connected to GPS communication. SATELLITE ANTENNA LEVEL ICON...
  • Page 75 CHAPTER 4 - INSTRUMENTS AND CONTROLS CAMERA ANGLE DISPLAY The angle of the camera image shown on the monitor is indicated. This icon indicates that the image of the rear camera is displayed on the monitor. This icon indicates that the image of the side camera (right) is displayed on the monitor.
  • Page 76 CHAPTER 4 - INSTRUMENTS AND CONTROLS WORKING LIGHT [Icon] This icon indicates that the work light is ON. It is not displayed when the work light is OFF. 　 [Operation] Pressing the work light switch on the monitor switches the work lights "ON"/"OFF". Pressing the switch turns on the icon on the monitor display and the work light.
  • Page 77 CHAPTER 4 - INSTRUMENTS AND CONTROLS FRONT WIPER When the wiper is operated with the one-time wiper switch on the right control lever, the wiper icon is This icon indicates the operating condition of the front not displayed. wiper. The blade can be reciprocally operated by pressing This icon is displayed when the wiper is and holding down the one-time wiper switch.
  • Page 78 RE-GEN mode "SCR RE-GEN (SCR regeneration)" (5-16) Red ・・・ Displayed when SCR RE-GEN is not available because the system has broken down Contact your Link-Belt Forestry machine dealer. 1A9851AE Figure 40 For details, refer to [CHAPTER 5 - OPERATING AUTO PRESSURE BOOST/SEATBELT INSTRUCTIONS]-"SCR RE-GEN (SCR regeneration)"-...
  • Page 79 Confirmation for an operation If a red or yellow message screen appears, take an appropriate action by referring to the explanations below. NOTE: If the message persists after the action has been taken, consult your Link-Belt Forestry machine dealer. 4-29...
  • Page 80 What is displayed Remedial action This message indicates that the Stop the engine, and contact your engine oil pressure is low. Link-Belt Forestry machine dealer When this message appears, the immediately. engine automatically stops. 0F176BF3 This message indicates that the...
  • Page 81 SYSTEM" (7-19) goes into idle at low speed to 454DE27B protect the engine. This message indicates a Stop the engine, and contact your problem with the DEF SCR Link-Belt Forestry machine dealer system. immediately. 2D0B0485 4-31...
  • Page 82 CHAPTER 4 - INSTRUMENTS AND CONTROLS MESSAGE DISPLAY (ORANGE) Messages and icons What is displayed Remedial action This message indicates that the The engine cannot be started with emergency stop switch on the left the switch held down. Check the console is pressed and the engine surrounding conditions enough, emergency stop function is...
  • Page 83 CHAPTER 4 - INSTRUMENTS AND CONTROLS Messages and icons What is displayed Remedial action can sufficiently check the surrounding condition while operating the machine. locked) and the monitor display is Under this condition, operating set to the User information mode. the machine in the User information mode is extremely C1A9012E...
  • Page 84 INSTRUCTIONS]-""CHECK SYSTEM" Warning"-(5-12). The number of segments are lit changes depending on the remaining level of DEF. If this icon is displayed, contact your Link-Belt Forestry machine dealer. OUTPUT REDUCTION ICON This icon indicates that the engine output is limited.
  • Page 85 CHAPTER 4 - INSTRUMENTS AND CONTROLS ICONS RELATED TO USE ATTACHMENT OR DEF FULL SCREEN DISPLAY (When Machine Status Is SCR SYSTEM Displayed in Upper Part of Monitor Display) When machine information is displayed on top of the NORMAL SCREEN DISPLAY (When Machine Status monitor display, the two icons in (2) and (3) switch Is Displayed on Left Side of Monitor Display) according to the use condition of this machine.
  • Page 86 CHAPTER 4 - INSTRUMENTS AND CONTROLS USER INFORMATION MODE In the user information mode, you can check the following information and perform display configuration, etc.: Fuel consumption history Machine status Maintenance information Display configuration Auxiliary hydraulics SCR configuration configuration Navigate through the information by switching between tabs. Within a tab, use the up/down switches to move through the items or left/right switches to move through the pages.
  • Page 87 CHAPTER 4 - INSTRUMENTS AND CONTROLS ENGINE PROTECTION FEATURE ALTITUDE COMPENSATION ENGINE PROTECTION FEATURE ALTITUDE COMPENSATION 47D89553 Figure 45 Switching between the tabs Moving through the items Moving through the pages To switch between the tabs or move through the items and pages, use the up/down/left/right switches. 75B1F13C 75B1F13C Figure 46...
  • Page 88 CHAPTER 4 - INSTRUMENTS AND CONTROLS EXPLANATION OF USER INFORMATION MODE The following items can be checked: Page Item FUEL CONSUMPTION HISTORY Fuel consumptions (fuel economy) over ENGINE SPEED (min the past 7 days can be checked. P1 PRESS. (psi) P2 PRESS.
  • Page 89 CHAPTER 4 - INSTRUMENTS AND CONTROLS ALTITUDE COMPENSATION NOTE: 　 This machine is equipped with barometric sensor and, When the time for service is approaching, the ･ under the condition of extremely low atmospheric remaining time is displayed in yellow. pressure (ex.
  • Page 90 BRIGHTNESS(NIGHT) (11 To change the specification of the machine, contact levels) your Link-Belt Forestry machine dealer. CAMERA DIRECTION NOTE: 　 INDICATOR (ON/OFF) Use one of the following two methods to display the ･...
  • Page 91 CHAPTER 4 - INSTRUMENTS AND CONTROLS Maximum flow rate setting SCR CONFIGURATION ･ Set the maximum flow value. SCR can be set. A desired flow can be selected from the settings provided in the table below: 1 pump flow 2 pumps flow 87.1 15.8 95.1...
  • Page 92 CHAPTER 4 - INSTRUMENTS AND CONTROLS HEATING, VENTILATION AND AIR-CONDITIONING CONTROL DC5A6C25 DC5A6C25 Figure 53 ON/OFF Air flow Air flow direction Auto Air conditioner Air circulation Temperature Windshield defroster Display screen ON/OFF Press the upper button to increase the air flow. Use this push-button (1) to turn the system ON or OFF.
  • Page 93 CHAPTER 4 - INSTRUMENTS AND CONTROLS TEMPERATURE DIRECTION OF BLOWN AIR Temperature can be set from 18°C to 32°C using 2 You can select 4 different types of direction of blown air buttons (3). using button (7). Press the upper button to increase the set temperature. The type of direction of blown air changes each time the button is pressed.
  • Page 94 CHAPTER 4 - INSTRUMENTS AND CONTROLS WINDSHIELD DEFROSTER Press the push-button (6) to activate the defroster and allow the windshield to clear. When the defroster is activated, it is displayed on the display screen (9). Press the button (7) to release the defroster and switch to the air blow mode located in front of the defroster.
  • Page 95 CHAPTER 4 - INSTRUMENTS AND CONTROLS AUTO Press the button (2) to automatically adjust the air flow and the direction of blown air. "AUTO" appears on the display screen (9). In auto mode, only the temperature setting (3) can be adjusted manually.
  • Page 96 CHAPTER 4 - INSTRUMENTS AND CONTROLS ARM AND UPPERSTRUCTURE SWING BOOM AND HEEL RIGHT HAND CONTROL LEFT HAND CONTROL LEVER LEVER speed movement The speed of movement of the boom or the tool upperstructure swing depends on the control lever tilt depends on the control lever tilt angle.
  • Page 97 CHAPTER 4 - INSTRUMENTS AND CONTROLS TRAVEL CONTROL Travel control is done by using the levers or the pedals. To travel in a straight line, both levers have to be simultaneously operated, either forward or backward. Change of direction is done either by operating a single lever, or by operating simultaneously one lever forward and the other backward, so that the forestry machine pivots on the spot.
  • Page 98 CHAPTER 4 - INSTRUMENTS AND CONTROLS SINGLE PEDAL TRAVEL - REAR ENTRY On the rear entry cab there is no single pedal travel pedal. To engage the single "pedal" travel push the top right button (1) on the right joystick. 0A64BC83 Figure 70 The amber indicator light (2) in the right front cab pillar...
  • Page 99 CHAPTER 4 - INSTRUMENTS AND CONTROLS RAISED GATE LOCK The gate lock bar was designed to prevent the operator from leaving the cab with the hydraulic controls engaged. 046FCEF4 Figure 74 By pulling the lever (4) back into the raised position (3) the controls are still disengaged and the left console pulls back to give better access in and out of the cab.
  • Page 100 CHAPTER 4 - INSTRUMENTS AND CONTROLS CAB LIGHT CUP HOLDER The cab light is located on inside the cab on the left- The cup holder is located on the right-hand side on the hand side. The light is controlled by a switch built into front of the console.
  • Page 101 CHAPTER 4 - INSTRUMENTS AND CONTROLS FUSE BOX The fuse box is located behind the operator's seat. 71029E6D Figure 81 To replace a fuse, see the FUSE FUNCTION in the Electrical system section (Page 9-2). 4-51...
  • Page 102 CHAPTER 4 - INSTRUMENTS AND CONTROLS RADIO RADIO ANTENNA The radio antenna is located in the left rear of the cab. E95C8C0A Figure 82 Radio antenna Remote care antenna NOTE: During movement or transport of the forestry machine, fold the antenna in order to avoid the risk of damaging the antenna.
  • Page 103 CHAPTER 4 - INSTRUMENTS AND CONTROLS AIR VENTS REAR VIEW MIRRORS The air vents are located to the front and rear as well as IMPORTANT: Before operation, make sure the rear under the cab, and allow the circulation and direction of view mirrors are correctly adjusted.
  • Page 104 CHAPTER 4 - INSTRUMENTS AND CONTROLS MIRROR A (ON THE HOUSE: RIGHT FRONT) MIRROR INSTALLATION AND ADJUSTMENT When installing the mirror, adjust it to see the right rear end of the machine from the operator's seat by sight. WARNING (L1) dimension:500 mm (19.685 in.) 　...
  • Page 105 CHAPTER 4 - INSTRUMENTS AND CONTROLS MIRROR B (ON THE HOUSE: RIGHT CENTER) When installing the mirror, adjust it to see the right front end from the operator's seat by sight. (L1) dimension:270 mm (10.630 in.) 　 (L2) dimension:108 mm (4.252 in.) 　...
  • Page 106 Consult your Link-Belt Forestry machine dealer Since the images may be different from the actual ･ immediately. situation, using only the camera's view could cause an accident.
  • Page 107 If the line "A" is not displayed within the hatched area, the cameras are dislodged. Request the Link-Belt dealer to adjust the cameras. Display of Machine Periphery (Guideline) The guideline indicates the distance from the machine terminal.
  • Page 108 CHAPTER 4 - INSTRUMENTS AND CONTROLS PERIPHERAL GUIDELINE OF MACHINE WAVES system enables simultaneous checking of the machine surroundings and the remote area by providing a footage that smoothly links a bird's eye view (machine surrounding area) that enables the operator to understand the positional relationship and a panoramic view (machine remote area) that covers a wide area.
  • Page 109 CHAPTER 4 - INSTRUMENTS AND CONTROLS ERROR IN REAR VIEW MONITOR If there is uphill road behind the machine, it is displayed behind the actual position. Error between image and actual ground On the image on the rear view monitor screen, the In the following cases, an error occurs in the situations positions A and C appear the same.
  • Page 110 CHAPTER 4 - INSTRUMENTS AND CONTROLS RANGE WHERE NO IMAGE IS DISPLAYED If there is downhill road behind the machine, it is displayed ahead of the actual position. NOTE: The camera system has a range where no On the image on the rear view monitor screen, the image is displayed (blind spots).
  • Page 111 CHAPTER 4 - INSTRUMENTS AND CONTROLS FUEL TANK Turn the fuel cap to the left to unlock and remove it. NOTE: Clean around the fuel cap before refueling and do not remove the filter located in the filler orifice. See Fuel tank filter in the Maintenance/Adjustments section.
  • Page 112 CHAPTER 4 - INSTRUMENTS AND CONTROLS ENGINE HOOD To open, release the tailpieces then lift the hood to the maximum so that it gets automatically locked with the support strut. FC22867D Figure 107 To close, lift the hood slightly, pull the support strut back lower the hood, and lock it using the tailpieces.
  • Page 113 CHAPTER 4 - INSTRUMENTS AND CONTROLS FRONT STORAGE BOX SIDE STORAGE BOX To open the box, push the button to release the cover. The door of the box is fitted with a gas strut. IMPORTANT: Use the starter switch key to lock the tool box cover.
  • Page 114 CHAPTER 4 - INSTRUMENTS AND CONTROLS WINDSHIELD WASHER RESERVOIR 970F0435 Figure 110 In Cold weather, add anti-freeze to the windshield washer water. Never operate the windshield washer control when the reservoir is empty. This could cause damage to the electric pump. 4-64...
  • Page 115 CHAPTER 4 - INSTRUMENTS AND CONTROLS LEFT DOOR SIDE DOOR From the left door, you can mainly access the battery, When opening the door, unlock and open the door until the windshield washer tank, the air filter, the radiator, it is fixed by the stay. the oil cooler, etc.
  • Page 116 CHAPTER 4 - INSTRUMENTS AND CONTROLS TOWING POINT The towing points are located on the undercarriage in both the front and the back of the forestry machine. This point is to be used for towing, see Towing the Forestry machine (Page 5-23). Make sure that the slings, chains and accessories are in perfect condition and can bear the load to be moved.
  • Page 117 CHAPTER 5 - OPERATING INSTRUCTIONS CHAPTER 5 - OPERATING INSTRUCTIONS Work out a convenient means of escape from the BEFORE OPERATING THE FORESTRY forestry machine (emergency exit via the rear MACHINE escape window) in the event of the cab door being jammed or the forestry machine turning over.
  • Page 118 CHAPTER 5 - OPERATING INSTRUCTIONS OPERATING THE FORESTRY MACHINE In some configurations, the working range of the attachment allows the tool to interfere with the WARNING forestry machine. Always maintain a safe minimum distance between the tool and the forestry machine. Check all controls and safety devices in a safe, open area before starting work.
  • Page 119 CHAPTER 5 - OPERATING INSTRUCTIONS RUN-IN PERIOD Your forestry machine will last longer and will give better and more economical performance if you pay particular attention to the engine during the first 20 hours of operation. During this period: Warm up the engine before using it under load. Do not run the engine for a long period at idle speed.
  • Page 120 OFF (lock guidance screen). To operate the system with this function enabled, a password needs to be input. For setup of the security function, consult the Link-Belt forestry machine dealer. Entering wrong passwords for 3 times or more, or starting up the engine before entering password cause a warning and machine use is restricted.
  • Page 121 CHAPTER 5 - OPERATING INSTRUCTIONS STARTING THE ENGINE Insert the starter switch key, turn the key to the ON position, and check the monitor for any warning NOTE: If the forestry machine has been out of use for messages. some time, see the WHEN USING AGAIN section in the forestry machine storage section (Page 10-12).
  • Page 122 CHAPTER 5 - OPERATING INSTRUCTIONS HYDRAULIC FLUID WARM-UP BRINGING THE FORESTRY MACHINE UP TO OPERATING TEMPERATURE Turn the engine throttle volume to half-open position. Operate the heel control slowly until the heel is IMPORTANT: Normal operating temperature of the completely closed. Operate the arm retracting control hydraulic fluid is between 122°...
  • Page 123 CHAPTER 5 - OPERATING INSTRUCTIONS ENGINE OPERATION STOPPING THE ENGINE Park the forestry machine on flat, solid ground and When the engine has started and before beginning lower the attachment to the ground. work, the following procedure must be observed: Turn the engine throttle volume (1) to low idle Let the engine idle for about 10 minutes until it has position and let the engine run for 10 minutes.
  • Page 124 40 hours since repair. Each situation will be described over the next few If you find any visible abnormality of the system, contact pages. your Link-Belt forestry machine dealer immediately. CAUTION ･ Do not touch the water released from the muffler.
  • Page 125 CHAPTER 5 - OPERATING INSTRUCTIONS...
  • Page 126 CHAPTER 5 - OPERATING INSTRUCTIONS SCR SYSTEM REFILL DEF If the DEF tank gets low then the ("REFILL DEF") message will be displayed on the monitor. When the level of DEF is at 10% or more then the machine will be in condition A. It is always the best practice to fill up the DEF when you fill up the fuel to ensure the machine does not go into an inducement level that will reduce the SP output or engine speed.
  • Page 127 CHAPTER 5 - OPERATING INSTRUCTIONS 　 DEF tank remaining level 10 % or more Less than 10 % Less than 5 % Engine output Normal Normal 70 % 60 % Engine speed Unaffected Unaffected Unaffected Idling only (Indicator bar and icon) 2 or more 1 (flashing) Level gauge...
  • Page 128 DEF quality is not good enough for the system to work. Empty the tank and fill with quality DEF to correct the problem. If any other code is displayed you should contact your Link-Belt Forestry machine dealer immediately to correct the problem.
  • Page 129 CHAPTER 5 - OPERATING INSTRUCTIONS 　 DEF quality abnormality/SCR system 30 minutes passed. since 　 Detection 3 hours passed since B abnormality Engine output Normal Normal 70 % 60 % Engine speed Unaffected Unaffected Unaffected Idling only Level gauge (Indicator color) White White White...
  • Page 130 CHAPTER 5 - OPERATING INSTRUCTIONS SCR SYSTEM DETECTS REPEAT PROBLEM There is mandatory control required by law for the purpose of preventing attempts to avoid the operational limitations. If any of the following occurs again within 40 hours after completion of repair or DEF (urea solution) replacement, the system immediately starts to limit machine operations.
  • Page 131 CHAPTER 5 - OPERATING INSTRUCTIONS OUTPUT REDUCTION CANCEL The machine is equipped with a function that overrides the engine output reduction due to "REFILL DEF" warning and "EXH.SYSTEM" warning for just 30 minutes to address an emergency situation, such as avoiding danger. Use this function only in an emergency, and after using it, make sure to refill DEF and/or take the actions needed, immediately.
  • Page 132 CHAPTER 5 - OPERATING INSTRUCTIONS AUTO SCR RE-GEN SCR RE-GEN (SCR regeneration) During AUTO SCR RE-GEN, the forestry machine can The SCR system performs SCR RE-GEN automatically and should be operated. By applying a load of a for each fixed operation time in order to maintain the working forestry machine, the duration of AUTO SCR function.
  • Page 133 CHAPTER 5 - OPERATING INSTRUCTIONS When the engine coolant temperature rises above Set the gate lock lever to the locked position ･ 212 °F, SCR RE-GEN icon starts to flash in green. (controls inactive). Lower the throttle to idle and check the coolant. If the engine coolant temperature drops below 194 ゜...
  • Page 134 Use this function only when it is necessary to avoid The text message ("CHECK ENGINE") and the error AUTO SCR RE-GEN for safety purpose. code are displayed on the monitor. This condition indicates failure, which requires repair. Link-Belt forestry machine. F19060E6 Figure 21...
  • Page 135 CHAPTER 5 - OPERATING INSTRUCTIONS OPERATING THE FORESTRY MACHINE IN OPERATING THE FORESTRY MACHINE IN COLD WEATHER HOT WEATHER Follow the recommendations made below: Follow the recommendations made below: Keep the coolant at the correct level in the coolant BATTERY reservoir and in the radiator.
  • Page 136 CHAPTER 5 - OPERATING INSTRUCTIONS BASIC OPERATION Straight line travel (Reverse Travel) Press the two pedals (or push the two levers) Take up position in the operator's seat and adjust it rearward at the same time. so all the controls are readily accessible. See Operator's Seat section (Page 4-6).
  • Page 137 CHAPTER 5 - OPERATING INSTRUCTIONS Turning left (Reverse Travel) Turning on the spot, to the left Simply press the right-hand pedal or the right-hand Press the right-hand pedal or the right-hand lever lever rearward. forward and at the same time press the left-hand pedal or the left-hand lever rearward.
  • Page 138 CHAPTER 5 - OPERATING INSTRUCTIONS OPERATING THE FORESTRY MACHINE IN PARKING THE FORESTRY MACHINE WATER Position the forestry machine on flat, level ground. Make sure that the bottom of the stream or stretch Place upperstructure line with of water in which you will work can support the undercarriage.
  • Page 139 Towing is only authorized when the forestry machine Push the gate lock lever forward (the safety bar is has broken down. facing outward). Contact your Link-Belt forestry machine Dealer for proper towing procedures. First, make sure it can be towed without risk of further damage.
  • Page 140 40 Series. Select the auxiliary hydraulic attachment select Contact your Link-Belt forestry machine dealer to button. Each time it is pressed one of the different ensure what auxiliary hydraulic circuits are on your types of flow patterns is displayed on the monitor.
  • Page 141 Refer "AUXILIARY HYDRAULICS CONFIGURATION" NOTE: To change the specification of the machine, contact your Link-Belt Forestry machine Dealer. 5-25...
  • Page 143 WARNING cleaning, and operation under water etc. For special There is a risk of serious injury if maintenance or applications contact your Link-Belt forestry machine repairs are not carried out correctly. If you do not Dealer. understand maintenance procedures, contact your HOURMETER Link-Belt forestry machine Dealer.
  • Page 144 Check the oil level and change the oil if necessary. 　 immediately before using the forestry machine or Check the coolant level. 　 contact your Link-Belt Dealer. Check the DEF level. 　 Check for clogging or damage to the radiator. 　...
  • Page 145 CHAPTER 6 - SERVICING INTERVALS...
  • Page 146 CHAPTER 6 - SERVICING INTERVALS MAINTENANCE CHART REMOVAL OF UNDER COVER Each component is protected by under cover. When removing the under cover for access to each component, keep in mind the weight of each cover (shown as numerals). Below is a chart of which bolts need to be removed ( ) and which bolts only need to be loosened to remove the undercovers.
  • Page 147 CHAPTER 6 - SERVICING INTERVALS g (lb) ｘ 14700 (32.408) 21800 (48.061) ｘ ｘ FRONT 20400 (44.975) 11100 ｘ 17300 (24.471) (38.14) ＊ ＊ 19500 ｘ ｘ (42.99) ＊ ｘ 18500 15900 ｘ ｘ ＊ (40.786) (35.054) ｘ ｘ ｘ 5400 16700 ｘ...
  • Page 148 CHAPTER 6 - SERVICING INTERVALS SERVICE POINTS  9 3059E1D8 Figure 3 See next page for description and intervals of items.
  • Page 149 CHAPTER 6 - SERVICING INTERVALS SERVICING INTERVALS Legend Replacement Inspection of Filter of oil, coolant, Grease First Drainage / Air Check amounts of oil Cleaning replacement application replacement bleeding and coolant consumables ★ Interval Indicated Reference Note Service item Quantity Work (Time) number...
  • Page 150 CHAPTER 6 - SERVICING INTERVALS Interval Indicated Reference Note Service item Quantity Work (Time) number page Fuel main filter element 7-19 　 Fuel pre-filter element 7-19 　 Hydraulic tank air breather element 7-32 　 Outer/Inner air cleaner element 7-38 1000 Condition of hydraulic fluid 7-32 　...
  • Page 151 When this system is operated for 500 hours (hereafter, 1000 hours, 1500 hours ...), the message "SERVICE DUE" will appear on the screen, indicating the service timing. Refer to [CHAPTER 5 - OPERATING INSTRUCTIONS], "MAINTENANCE INFORMATION," (4-39). This interval can be lengthened. Consult your Link-Belt forestry machine dealer.
  • Page 152 CHAPTER 6 - SERVICING INTERVALS CAB LUBRICATION CHART 58078BBE Figure 4 6-10...
  • Page 153 CHAPTER 6 - SERVICING INTERVALS SIDE ENTRY CAB AND 48"RISER GREASE POINTS - CAB D51C6FCB Figure 5 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 3 months or 500 hours Door hinge pin (Zerk at end of pin) Emergency exit door hinge Window guard hinge (Both sides of cab)
  • Page 154 CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - RISER 955A9217 Figure 6 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 3 months or 500 hours Pivot pin (Zerk at end of pin) 6-12...
  • Page 155 CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - TILT CYLINDER 6F8484E5 Figure 7 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 3 months or 500 hours Remove pins and apply thin coat of grease. Tilt cylinder rod end pin Tilt cylinder base end pin 6-13...
  • Page 156 CHAPTER 6 - SERVICING INTERVALS REAR ENTRY CAB AND 48" RISER DECAL GREASE POINTS - CAB 9E419B5C Figure 8 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 500 hours or 3 months Door hinge pin (Zerk at end of pin) Emergency exit door hinge Window guard hinge (Both sides of cab)
  • Page 157 CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - RISER 920E0237 Figure 9 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 500 hours or 3 months Riser door hinge pin (Zerk at end of pin) Pivot pin (Zerk at end of pin) 6-15...
  • Page 158 CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - TILT CYLINDER 6EFE32F9 Figure 10 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. 3 months or 500 hours Tilt cylinder rod end pin Tilt cylinder base end pin 6-16...
  • Page 159 The storage tank must be placed outside and the temporarily acceptable to use a mixture of No. 1-D (S15) temperature of the fuel should be kept as low as and No. 2-D (S15). Contact your Link-Belt Dealer or possible. Drain off water and impurities regularly. your fuel supplier.
  • Page 160 Contact your local ecological recycling center or your Contact you Link-Belt Dealer for complete information Link-Belt dealer to obtain information on the correct on these modifications. method of disposing of these lubricants. Biodiesel fuel has a higher cloud point than Diesel Fuel.
  • Page 161 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Be sure to use a DEF product conforming to the JIS (Japanese Industrial Standards) AUS 32 JIS K2247, ISO (International Organization for Standards) AUS 32 ISO 22241, or API (American Petroleum Institute). If anything other than DEF or degraded DEF is used, the SCR system detects an abnormality. Refer to ""CHECK SCR SYSTEM"...
  • Page 162 1week If the storage temperature exceeds 104 °F, the shelf life is reduced significantly. Be sure to conduct a quality test before use. For details, contact the Link-Belt dealer. CAUTION Open the container filled with DEF outside (a well-ventilated area).
  • Page 163 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS...
  • Page 164 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS ADDING DEF IMPORTANT: 　 Do not put anything other than DEF in the DEF tank. ･ Particularly, never put diesel oil or gasoline in the DEF tank, because fire may occur or the DEF SCR system may get damaged.
  • Page 165 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Follow the steps below to refill DEF: Turn the starter switch to the "OFF" position and stop the engine. Check that you hear an actuation sound of the pump due to suction back to the DEF tank. Turn the key cylinder (2) with the ignition key to unlock the DEF tank cover (1).
  • Page 166 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS HYDRAULIC OIL SAMPLING SAMPLING PROCEDURE Open the side door (1). ENGINE OIL SAMPLING At this time, make sure to apply the lock (2). Open the side door (1). At this time, make sure to apply the lock (2). 31C2B4C0 Figure 4 Prepare the sampling container underneath the...
  • Page 167 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS LUBRICATION CHART KSP22950 　 LUBRICATION CHART NO． INTERVAL(ｈｒ) REF. DESCRIPTION SPECIFICATION POINTS 500 1000 2000 4000 5000 FRONT ATTACHMENT PIN TURNTABLE BEARING EP.GREASE No.2 21.0kg  46.3Ib SWING RING GEAR 5.0  ×2  1.3gal×2 GEAR OIL SWING GEAR REDUCER 1.2kg×2 2.7lb×2 EP.GREASE No.2 48.7   12.9gal ENGINE OIL PAN ENGINE OIL TRAVEL GEAR REDUCER 15  ×2  4.0gal×2 GEAR OIL 350     92.5gal HYDRAULIC SUMP TANK HYDRAULIC OIL ENGINE RADIATOR...
  • Page 168 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS LUBRICATION POINTS Boom / Arm / Heel Lubrication 1880E31A Figure 7 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. 7-10...
  • Page 169 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS EVERY 50 HOURS (EMS: EASY MAINTENANCE Arm foot pin (EMS) SYSTEM) 　 Arm cylinder top pin (EMS) NOTE: If the following linkage point is not equipped 　 Heel cylinder foot pin (EMS) with original parts, this point must be greased every 50 hours.
  • Page 170 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS TURNTABLE BEARING Boom foot pin (center) (EMS) EVERY 500 HOURS Turntable: (2) 4F06224A Figure 13 418D73DC Figure 14 Clean the grease nipple and add grease until the grease oozes out of the ring seal. 87EB85CC 87EB85CC Figure 15...
  • Page 171 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS GREASING THE TURNTABLE TEETH GREASING THE SWING REDUCTION GEAR Grease capacity: 46.3 lb (21.0 kg) Grease capacity (per reduction gear): 2.7 lb (1.2 kg) Type of grease: See "FLUIDS AND LUBRICANTS" Type of grease: See "FLUIDS AND LUBRICANTS" (7-1).
  • Page 172 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS FLUID LEVELS EVERY 250 HOURS Travel reduction gears EVERY 10 HOURS NOTE: The numbers within brackets on the right of the description indicate the number of levels. Coolant solution expansion reservoir 30DFAEB0 Figure 23 Swing Reduction Gear BA31D95C Figure 20...
  • Page 173 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS ENGINE SERVICE SPECIFICATIONS Engine oil level check Every 10 hours or every day Oil change Every 500 hours Oil filter replacement Every 500 hours Oil capacity 12.9 gal. (48.7 liters) Oil type See "FLUIDS AND LUBRICANTS" (7-1). IMPORTANT: Do not walk or climb on the engine.
  • Page 174 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Open the right side door where the oil filter is located. Remove the old filter. The old filter will have some oil left in it, if you spill any of the oil be sure to wipe up any residue.
  • Page 175 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS COOLING SYSTEM SERVICE SPECIFICATIONS Expansion tank reservoir check Every 10 hours or every day Checking the tightening of clamps, of radiator hoses Every 250 hours or every 6 months Draining the system (long duration) Every 4000 hours Draining the system (with anti-freeze) (spring and autumn) Twice a year...
  • Page 176 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Open the drain plug located on the engine block. Loosen the Air bleeder plug (1) of the cooler to remove the air inside the cooler. NOTE: Have a receptacle of a suitable capacity ready. BAA703DE Figure 36 Tighten the Air bleeder (1) when the coolant...
  • Page 177 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS FUEL SYSTEM SERVICE SPECIFICATIONS Fuel tank draining Every 10 hours or every day Fuel main filter draining When the float reaches the level (A) Fuel pre-filter draining When the float reaches the level (A) Change the pre-filter element Every 500 hours Change the fuel main filter element...
  • Page 178 CHANGING THE PRE-FILTER ELEMENT See "AIR BLEEDING FOR FUEL LINE" (Page NOTE: If a fuel filter other than a genuine Link-Belt filter 7-23). is used, the guarantee will not be applied to a fault caused by the use of a wrong filter.
  • Page 179 CAUTION from the fuel main filter. If a fuel filter other than a genuine Link-Belt filter is ･ Clean the dirt accumulated around the fuel main used, the guarantee will not be applied to a fault filter case.
  • Page 180 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Replace the O-ring of the filter case with a new one, and apply a thin layer of fuel to the O-ring and install it in the case. Once the O-ring comes into contact with the sealing surface, tighten the case with the special wrench.
  • Page 181 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS AIR BLEEDING FOR FUEL LINE IMPORTANT: If the air bleed plug is tightened beyond the specified torque, the rubber portion of the gasket may get damaged. Push the handle (2) until it feels heavy. Return the handle (2) of the priming pump to the original position.
  • Page 182 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACING ELECTROMAGNETIC FEED PUMP FILTER The electromagnetic feed pump is located near the fuel pre-filter. 5A9DD973 5A9DD973 Figure 47 CAUTION Paper filter cannot be cleaned. Replace the same without fail. Place the container with an appropriate capacity under the electromagnetic feed pump.
  • Page 183 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS DEF SYSTEM SERVICE SPECIFICATIONS Check the DEF level Every 10 hours or every day Replacement of urea filter (supply module filter) Every 2000 hours Replacement of balloon filter Every 4000 hours DEF tank Capacity 40.2 gal.
  • Page 184 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACEMENT OF BALLOON FILTER Remove the 4 bolts (1), then remove the guardrail (2). IMPORTANT: 　 ･ Turn OFF the ignition key and check that operation of the supply module has stopped. (It may take 3 minutes or more.) Components 20A0728F Figure 53...
  • Page 185 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Remove cap of the DEF tank. Loosen the hose clamp. 3BB2262E Figure 56 567F90EE Figure 59 Remove the strainer (2) from the DEF filler neck (1) Remove the 4 bolts (1) and the 4 washers (2), then by turning it in the OPEN direction.
  • Page 186 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Install the filler bracket (3) by using the bolt (1) and Cut the wire band (1) and remove the balloon filter the washer (2). (2). Tightening torque for bolt installation: 14.45 ± 1.47 lbf・ft (19.6 ±...
  • Page 187 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Install the cap of the DEF tank. Install the grip (2) by tightening the 4 bolts (1). 98FE436C 3BB2262E Figure 67 98FE436C Figure 70 Replace the tank cover and install the bolts. 6C2062DB 6C2062DB Figure 68 Install the guardrail (2) by tightening the 4 bolts (1)
  • Page 188 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS DRAINING NOTE: Turn OFF the ignition key and check that operation of the supply module has stopped. (It may take for 3 minutes or more.) Remove cap (1) of the DEF tank. 5D898C1F Figure 71 Install a container of a suitable capacity under the drain plug (2).
  • Page 189 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS RELEASING PRESSURE IN THE To relieve the pressure, unlock the air breather cap with the key and turn the air breather cap about 30 HYDRAULIC SYSTEM degrees counter-clockwise. IMPORTANT: Before carrying out any work on the (It stops rotating once it hits the stopper.) hydraulic system, there should be no pressure in any of To remove the air breather cap, further rotate the...
  • Page 190 See Bleeding air from the hydraulic components. IMPORTANT: If metal filings are discovered in the replaced filters, contact your Link-Belt forestry machine Dealer. WARNING Before carrying out any service work on the hydraulic system it is necessary to allow it to cool down. The temperature should not be more than 104.0 °F (40°C).
  • Page 191 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS LEVEL IN THE RESERVOIR Check the maximum and minimum level by monitoring the sight gauge. Install the plate and the Park the forestry machine on a flat and level place, 4 bolts. Replace the O-ring if required. and arrange the attachment as shown in the figure.
  • Page 192 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACING THE RESERVOIR BREATHER RETURN FILTER REPLACEMENT Release all pressure in the hydraulic reservoir. See RELEASING PRESSURE IN THE HYDRAULIC SYSTEM(Page 7-31). Clean the top of the hydraulic reservoir and clean the return filter cover. Remove the cover (1) and O-ring (2).
  • Page 193 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS CLEANING AND REPLACEMENT OF THE SUCTION REPLACING THE HYDRAULIC FLUID SCREEN Release all pressure in the hydraulic tank. Release all pressure in the hydraulic reservoir. RELEASING PRESSURE "RELEASING PRESSURE HYDRAULIC SYSTEM(Page 7-31). HYDRAULIC SYSTEM" (Page 7-31). Remove the reservoir cover plate.
  • Page 194 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Move each control several times to remove any air in the system. Swing the upperstructure evenly left to right two complete turns or more. Place the forestry machine in position and then stop the engine. Check the oil level in the hydraulic tank and add oil as required and check that there are no air bubbles in the hydraulic tank.
  • Page 195 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS SWING REDUCTION GEAR BLEEDING AIR FROM THE HYDRAULIC COMPONENTS Run the engine at low idle and loosen the hose connected to the drain port joint. Check to see if oil IMPORTANT: After bleeding air from the components, oozes out.
  • Page 196 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS AIR CLEANER SERVICE SPECIFICATIONS Every 250 hours or when " AIR FILTER " is indicated on Inspect and clean the outer element the monitor Replace the outer element Every 1000 hours or after cleaning 5 times Replace the inner element Every 1000 hours INSPECTING THE ELEMENT...
  • Page 197 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACING THE ELEMENTS Install the cover with the dust port (1) at the bottom. Release the fasteners and remove the cover. 3ED01389 Figure 96 Check the dust port to make sure it is not clogged 64D6BD2A Figure 93 Remove the outer element.
  • Page 198 NOTE: The oil takes a relatively long time to drain. IMPORTANT: Check the condition of the drained oil. If it contains metal filings or foreign matter, contact your Link-Belt Dealer. D3F07AE1 Figure 97 EC98A1E0 Figure 99 Install the drain plug (3).
  • Page 199 CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Wait ten minutes and then use the dipstick (2) to check the oil level again. If necessary, add more oil through the fill port (1). NOTE: When greasing the swing ring gear, refer to page (7-13).
  • Page 200 If there are pieces of metal or foreign objects in the oil, Repeat steps 2 through 5 for the other travel consult your Link-Belt Forestry machine Dealer. reduction gear. Insert plug (1) with seal tape wrapped around it.
  • Page 201 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS TRACKS MAINTENANCE SPECIFICATIONS Clean Every 50 hours or every week Check tension Every 50 hours or every week Every 250 hours (after the first 50 hours during the run- Check Shoe Bolt torques in period) Choose a high speed with the travel speed selector.
  • Page 202 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS CHECKING THE TENSION TO INCREASE TENSION Park the forestry machine on flat, horizontal ground. With the track raised, clean the grease fitting adaptor and the grease fitting. Clean the tracks. Connect the grease pump. Inject grease to obtain Place the upperstructure at right angles to the right amount...
  • Page 203 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS TIGHTENING TORQUE OF THE TRACK SHOE The tightening torque of the screws must be: 　 Standard track pad 700 mm (27.559 in.) track pad Tightening torque of each 　 1013 ± 101 lbf･ft (1373 ± 137 N･m) Follow the prescribed order.
  • Page 204 The service life normally lasts until overhaul, but check visually from time to time before work for oil leakage. If oil leakage is found, component replacement is necessary. Contact your Link-Belt forestry machine Dealer. 7D243396 7D243396...
  • Page 205 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS RADIATOR AND OIL COOLER MAINTENANCE SPECIFICATIONS Check for leakage Every 10 hours or every day Clean Every 500 hours CLEANING Then, lift the anti-dust net upward and remove it. Stop the engine, and remove the starter switch key. Fully open the rear left side door until the door is fixed by the stay.
  • Page 206 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS FAN AND ALTERNATOR BELT MAINTENANCE SPECIFICATIONS Visual check Every 10 hours or every day Check belt tension Every 250 hours CHECKING THE TENSION ADJUSTING THE TENSION Tightening torque of the lock nut (1): 56 lbf・ft. (76 N・ IMPORTANT: Operating the engine with loosened belt may cause over heat of the engine or insufficient...
  • Page 207 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS REPLACING THE BELT NOTE: 　 If the belt breaks, the message "ALTERNATOR" is displayed on the message screens. Stop the engine, remove the starter switch key, and then replace the belt. Loosen the lock nut (1) and the mounting bolt (2). Lightly tighten the lock nut (1) until its seating face touches.
  • Page 208 ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES SERVICE SPECIFICATIONS Check Every 1000 hours NOTE: Contact your Link-Belt forestry machine Dealer to check the adjustment. FUEL TANK FILTER SERVICE SPECIFICATIONS Cleaning of filter: Check periodically. Remove the filter, and clean it with diesel oil.
  • Page 209 Normal Very oily or weeping Each time the cylinder rod is extended, a ring of oil can be seen on the rod. Contact your Link-Belt forestry machine Dealer Leakage Each time the rod retracts, the excess oil drips from the gland.
  • Page 210 FIRE EXTINGUISHER (NOT SUPPLIED) It is recommended to have a fire extinguisher on the forestry machine. The fire extinguisher is available from your Link-Belt Dealer and can be installed on the forestry machine. MAINTENANCE SPECIFICATIONS Examine the fire extinguisher and make sure it is not...
  • Page 211 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS PROTECTION OF ELECTRIC/ELECTRONICS SYSTEM DURING CHARGING OR WELDING DANGER Wrong operation or service of the machine may result in an accident. Unauthorized machine modification may cause serious influence to the machine. Consult with the authorized dealer for change, addition of equipment or modification to the machine. Do not modify the machine without permission.
  • Page 212 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS DISCONNECTION OF ELECTRICAL CIRCUITS DURING CHARGING OR WELDING 0294077D 0294077D Figure 19 Alternator Battery Disconnect Switch Battery terminal Nox sensor connection connector SCR Sub-harness connection connector 8-12...
  • Page 213 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS AIR CONDITIONING MAINTENANCE SPECIFICATIONS Clean the intake filter Every 50 hours Clean the air recycling filter Every 50 hours Have checked by a specialist Every 6 months Replace the filters Every 2000 hours CLEANING THE FRESH AIR INTAKE FILTER The components of the air conditioning system need servicing at regular intervals.
  • Page 214 (A) Very few bubbles observed, then transparent at first, then whitish: "Normal". (B) The bubbles are numerous: check the unions 　 and contact your Link-Belt forestry machine Dealer. 　 (C) No bubbles are visible: check the unions and contact your Link-Belt forestry machine Dealer.
  • Page 215 A gas spring is located in the engine hood and in the toolbox. In the following cases, request inspection, service, and replacement from the Link-Belt forestry machine dealer. ･ If the engine hood, the toolbox will not be opened without force.
  • Page 216 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS RETIGHTENING OF BOLTS AND NUTS [After the first 50 hours for a new machine] [Service every 250 hours] Tighten or retighten all the bolts and nuts according to the table. Also, check for loose or missing bolts and nuts before and after daily operations. Retighten any that are loose and install new ones if any are missing.
  • Page 217 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS NOTE: 　 For items marked with (*1), always apply Loctite #262 or equivalent and tighten to the specified torque. For items marked with (*2), always apply Liquid Molybdenum Grease 300 or equivalent and tighten to the specified torque.
  • Page 218 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS 0592D546 Figure 28 8-18...
  • Page 219 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS 2A0B853B Figure 29 8-19...
  • Page 220 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS 638D72D5 Figure 30 8-20...
  • Page 221 NOTE: 　 This chapter describes the easy diagnostic methods for engine-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the Link-Belt forestry machine dealer. PROBLEM POSSIBLE CAUSE SOLUTION Defect in starter switch (Deactivation Check the starter switch.
  • Page 222 Poor suction Clean or replace the element. Defect in fuel injection pump Excessive consumption of fuel Poor injection of fuel injection nozzle Consult the Link-Belt forestry machine dealer. Incorrect fuel injection timing Low compression Excess oil Drain the oil down to the correct level.
  • Page 223 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS FORESTRY CAB - POLYCARBONATE CLEANING INSTRUCTIONS The following instructions provide you with the proper way to clean the polycarbonate used on the forestry cab. Periodic cleaning of Makrolon® polycarbonate, using correct procedures with compatible household cleaners, is recommended to prolong the service life of your material.
  • Page 224 CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS Special Note: 　 The edges of your polycarbonate sheet are not protected with an abrasion and chemical resistance hard coating. Do not allow cleaning solutions and solvents to pool along the edges for any length of time. Always rinse edges thoroughly with generous amounts of lukewarm clean water.
  • Page 225 CHAPTER 9 - ELECTRICAL SYSTEMS CHAPTER 9 - ELECTRICAL SYSTEMS FUSES NOTE: Before replacing fuses or relays, set the starter switch key to the "STOP" position. NOTE: Never confuse amperages during replacement. When opening the cover in the rear of the operator's seat, you will find a fuse box.
  • Page 226 CHAPTER 9 - ELECTRICAL SYSTEMS FUSE FUNCTION A479246F A479246F Figure 2 FUSE BOX 1 FUSE BOX 2 Name Name 　 　 Key switch (10 A) Seat suspension heater (10 A) Accessory (15 A) Wiper, washer (15 A) GPS controller (10 A) Cigar lighter (10 A) Monitor...
  • Page 227 CHAPTER 9 - ELECTRICAL SYSTEMS BATTERY DISCONNECT SWITCH CAUTION This switch is located near the battery behind the left The DEF SCR system continues to operate for 　 side door. approximately 3 minutes after the starter switch is set to the "OFF" position in order to suck back the circulating DEF in the line to the DEF tank.
  • Page 228 CHAPTER 9 - ELECTRICAL SYSTEMS BATTERY WARNING MAINTENANCE SPECIFICATION Before any operation on the components of the electrical circuit, put the key switch in the shut down Checking the charge state Every 50 hours position. When disconnecting the battery cables, Checking the electrolyte level Every 250 hours always disconnect the negative (-) cable first.
  • Page 229 CHAPTER 9 - ELECTRICAL SYSTEMS CHECKING A BATTERY Make sure the battery terminals are clean and coated with grease and the cables are properly tightened. Checking the charging state and the electrolyte level is carried out using the indicator: Green: Normal 　...
  • Page 230 Connect the positive (+) auxiliary cable to the positive (+) terminal of the booster battery (2). Contact your Link-Belt Forestry machine Dealer to check the alternator. Connect the negative (-) auxiliary cable to the negative (-) terminal of the booster battery (3).
  • Page 231 Before lowering or raising, ensure the cab can be tilted attachment, the counterweight must be removed. without any interference to the cab and riser. Contact your Link-Belt Dealer. Ensure that any loose items in the cab are secured or removed before tilting the cab.
  • Page 232 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS CONTROL PANEL OPERATION WHEN LOADING To raise the cab to working position. 　 Press the idle mode switch (1) to turn the auto idle Open both left side doors (Behind cab riser) to switch to “OFF.”...
  • Page 233 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS LOADING THE FORESTRY MACHINE After the machine is completely loaded onto the trailer, swing the upper structure in 180 °. WHEN ATTACHMENT IS MOUNTED Lower the attachment to the lower end of the trailer Put a block behind or before a tire of the trailer.
  • Page 234 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS Use blocks and chains to fix the machine onto the WHEN ATTACHMENT IS NOT MOUNTED trailer.(Refer to 10-6) Put a block behind or before a tire of the trailer. Attach the trailer's side extension (if equipped). F4137C87 Figure 9 uudo6a-001...
  • Page 235 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS Stop the engine, remove the starter switch key and Use blocks and chains to fix the machine onto the set the gate lock lever to lock position.(The safety trailer.(Refer to 10-6) lever is facing inward) After moving the machine toward the front of the trailer, pull down the cab.(Refer to 10-1) 9F4BF55A...
  • Page 236 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS TIE DOWN ON TRANSPORT VEHICLE [Example 2] 　 [Example 1] 　 D846A888 Figure 17 52B739DD Figure 16 Wire rope Wire rope Block Block Chock Chock Chains Padding Rubber mat Rubber mat Check if the machine is correctly loaded on the trailer, etc., at the specified position, or if the Check if the machine is correctly loaded on the trailer, etc., at the specified position, or if the...
  • Page 237 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS Secure the lower frame to the trailer by passing chains through the chain mounting holes (for transport) in the lower frame and tensioning the chains in an X shape. Secure both the front and rear of the lower frame in the same manner using chains.
  • Page 238 Before lifting the forestry machine always contact your (3). Use a supporting bar (2) that will keep the rope Link-Belt Dealer for any special circumstances with your away from the forestry machine. Make sure the forestry machine.
  • Page 239 After assembly, bleed the hydraulic circuits of air, and also check that there is no abnormality by operational inspection. Also remember to check the hydraulic fluid level. ･ For disassembly, assembly or transportation, contact Link-Belt dealer. GUARDRAIL CAUTION If any transport restrictions in the relevant laws and regulations are not met, removal of the guardrail is required.
  • Page 240 CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS DISASSEMBLY WEIGHT C3A74002 C3A74002 Figure 21 Code Part name Weight (lb) Weight (kg) Operating weight (*1) 107511.189 48766 Upper component (including CW and TTB) (*1) 44873.123 20354 Counterweight 13514.407 6130 Lower component (with grouser shoe) 42992.57 19501 Main unit weight (*1)
  • Page 241 Apply antirust oil to the exposed surfaces of the cylinder rods and take other necessary measures to prevent rusting. Consult your Link-Belt dealer for information on preventing cylinder rods from rusting. In order to prevent rusting in the fuel tank, fill the fuel tank to full.
  • Page 242 Make sure you consult your Link-Belt dealer. Confirm that no warning messages or diagnostic trouble codes are displayed on the monitor.
  • Page 243 CHAPTER 11 - SPECIFICATIONS CHAPTER 11 - SPECIFICATIONS 5040B TL ENGINE Make ISUZU Type AQ-6HK1X Number of cylinders SAE net horsepower 268 HP (200 kW) @ 1,900 rpm Displacement 475.0 cu in (7.8 L) Maximum Torque 729 lbf・ft. (988 N・m) @ 1,500 rpm Starter 24 V-5.0 kW...
  • Page 244 CHAPTER 11 - SPECIFICATIONS TRAVEL: Two-speed independent hydrostatic travel with axial-piston motors, Hydraulic motor powered output shaft coupled to a planetary reduction unit and track sprocket, All hydraulic components mounted within the width of side frame, Automatic downshift, Single pedal travel, Spring-applied hydraulically released disc parking brake built into each motor, Each travel motor equipped with counterbalance valve to prevent overspeeding down an incline.
  • Page 245 CHAPTER 11 - SPECIFICATIONS FORESTRY MACHINE OVERALL DIMENSIONS TRANSPORTING DIMENSION ･ With attachment 39E2A2B4 39E2A2B4 Figure 1 143.31 in. (3.64 m) (B) Overall length 651.97 in. (16.56 m) 507.48 in. (12.89 m) 144.49 in. (3.67 m) 131.50 in. (3.34 m) (F) Clearance height under upper structure 55.91 in.
  • Page 246 CHAPTER 11 - SPECIFICATIONS Without attachment ･ CF3BE725 CF3BE725 Figure 2 132.28 in. (3.36 m) (B) Overall length 251.18 in. (6.38 m) 106.69 in. (2.71 m) 144.49 in. (3.67 m) 131.50 in. (3.34 m) (F) Clearance height under upper structure 55.91 in.
  • Page 247 CHAPTER 11 - SPECIFICATIONS WORKING RANGE FD54291A FD54291A Figure 3 11-5...
  • Page 248 CHAPTER 11 - SPECIFICATIONS Arms 196.06 in. (4.98 m) (A) Maximum reach 535.83 in. (13.61 m) (B) Minimum swing radius 197.24 in. (5.01 m) 373.62 in. (9.49 m) (D) Tail swing radius 147.24 in. (3.74 m) (E) Clearance height under upper structure 55.91 in.
  • Page 249 CHAPTER 11 - SPECIFICATIONS LIFTING CAPACITIES 3C4B714D Figure 4 11-7...
  • Page 250 Regarding RemoteCARE equipment, NEVER disassemble, repair, modify or move the controllers, antenna, or wire harnesses. This may cause failure or fire on the RemoteCARE equipment or the machine itself. Your Link-Belt Dealer will install, remove, and repair the RemoteCARE equipment.
  • Page 251 CHAPTER 11 - SPECIFICATIONS DOCUMENT NOTE: The follow document is included in this manual only for providing emission control warranty information. For all parts, service, and warranty requirements please contact your local Link Belt Forestry Machine dealer. 11-9...
  • Page 252 CHAPTER 11 - SPECIFICATIONS Target serial No.:370Q7-5101 - 　 1E705050 Figure 6 11-10...
  • Page 253 CHAPTER 11 - SPECIFICATIONS 6395391E Figure 7 11-11...
  • Page 254 CHAPTER 11 - SPECIFICATIONS 8975BAAA Figure 8 11-12...
  • Page 255 CHAPTER 11 - SPECIFICATIONS EPA (FR) Target serial No.:370Q7-5101 - 　 34E217EB Figure 9 11-13...
  • Page 256 CHAPTER 11 - SPECIFICATIONS 4ED32C79 Figure 10 11-14...
  • Page 257 CHAPTER 11 - SPECIFICATIONS DD4E7185 Figure 11 11-15...
  • Page 258 CHAPTER 11 - SPECIFICATIONS CARB Target serial No.:370Q7-5101 - 　 A27FC1F0 Figure 12 11-16...
  • Page 259 CHAPTER 11 - SPECIFICATIONS BC79C8B9 Figure 13 11-17...
  • Page 261 CHAPTER 12 - INDEX CHAPTER 12 INDEX CAB LIGHT..............4-50 CAB LUBRICATION CHART..........6-10 5040B TL................ 11-1 CAB TILTING PROCEDURE (IF EQUIPPED)....10-1 CAMERA ANGLE DISPLAY...........4-25 ACCESS TO THE BATTERIES........9-4 CAMERA GUIDELINES..........4-56 ADDING DEF..............7-6 CAPACITY OF SYSTEMS AND COMPONENTS..11-2 ADJUSTING THE TENSION........8-2, 8-6 CARB................
  • Page 262 CHAPTER 12 - INDEX DISPLAY CONFIGURATION......... 4-40 FORESTRY MACHINE (A)..........2-5 DOCUMENT..............11-9 FORESTRY MACHINE COMPONENTS......2-1 DRAINAGE AND SUPPLY..........7-42 FORESTRY MACHINE IDENTIFICATION LOCATIONS. 2-5 DRAINING............. 7-17, 7-30 FORESTRY MACHINE OVERALL DIMENSIONS..11-3 DRAINING AND REFILLING.......... 7-40 FORESTRY MACHINE SERIAL NUMBER AND ENGINE DRAINING THE FUEL TANK.........
  • Page 263 CHAPTER 12 - INDEX HYDRAULIC OIL SAMPLING...........7-8 MIRROR A (ON THE HOUSE: RIGHT FRONT).... 4-54 HYDRAULIC OIL TEMPERATURE GAUGE....4-21 MIRROR B (ON THE HOUSE: RIGHT CENTER)..4-55 HYDRAULIC PUMP............7-37 MIRROR INSTALLATION AND ADJUSTMENT.....4-54 HYDRAULIC PUMPS:............ 11-1 MONITOR DISPLAY............4-13 HYDRAULIC SYSTEM.......... 7-32, 11-1 MONITOR SWITCH............4-12 MOUNTING AND DISMOUNTING PRECAUTIONS..
  • Page 264 CHAPTER 12 - INDEX REFILL DEF DISPLAY........... 4-34 SIDE DOOR..............4-65 RELEASING PRESSURE IN THE HYDRAULIC SYSTEM SIDE ENTRANCE CAB AND 48RISER DECAL....3-8 ..................7-31 SIDE ENTRY CAB AND 48RISER......... 6-11 RELIEF VALVES PRESSURES:........11-1 SIDE STORAGE BOX............ 4-63 REMOVAL - BATTERY............ 9-5 SINGLE PEDAL TRAVEL..........4-47 REMOVAL OF UNDER COVER........
  • Page 265 CHAPTER 12 - INDEX TURNTABLE BEARING..........7-12 TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE.............. 2-5 UNDERCARRIAGE..........6-2, 11-2 UNLOADING THE FORESTRY MACHINE....10-7 UNLOCKED..............4-49 UPPERSTRUCTURE............6-2 USE OF SECURITY FUNCTION........5-4 USER INFORMATION MODE........4-36 UTILITY SAFETY............. 3-2 WAVES................4-57 WEIGHTS............... 11-2 WHEN ATTACHMENT IS MOUNTED......