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LBX Company reserves the right to make changes in the specification and design of the excavator without prior notice and without incurring any obligation to modify units previously sold. The description of the models shown in this manual has been made in accordance with the technical specifications known as of the date of design of this document.
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TABLE OF CONTENTS CHAPTER 1 - TO THE OWNER LINK-BELT TECHNICAL MANUALS......................1-1 CHAPTER 2 - FORESTRY MACHINE COMPONENTS FORESTRY MACHINE COMPONENTS......................2-1 ENGINE COMPONENTS..........................2-3 IDENTIFICATION NUMBERS........................2-5 CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS SAFETY RULES.............................3-1 SAFETY AREA...............................3-1 CHAIN SHOT..............................3-1 UTILITY SAFETY............................
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TABLE OF CONTENTS STARTING THE ENGINE..........................5-5 BRINGING THE FORESTRY MACHINE UP TO OPERATING TEMPERATURE......... 5-6 ENGINE OPERATION............................5-7 STOPPING THE ENGINE..........................5-7 SCR SYSTEM..............................5-8 SCR RE-GEN (SCR regeneration).......................5-16 OPERATING THE FORESTRY MACHINE IN COLD WEATHER............... 5-19 OPERATING THE FORESTRY MACHINE IN HOT WEATHER..............5-19 BASIC OPERATION.............................5-20 SWING LOCK...............................5-20 FORESTRY MACHINE TRAVEL.........................
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CHAPTER 1 - TO THE OWNER 3240 TL FORESTRY MACHINE OPERATOR'S MANUAL LINK-BELT TECHNICAL MANUALS Manuals are available from the Dealer for the operation, service, and repair of the excavator. For prompt convenient service, contact the Dealer for assistance in obtaining the manuals for the excavator.
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CHAPTER 2 - FORESTRY MACHINE COMPONENTS Forestry Machine Components This forestry machine is purpose built to work in the logging environment. It consists of a heavy duty undercarriage available in two widths, wide or narrow. The undercarriages is fitted with tracks, with track guards to keep lower rollers from getting damaged or clogged, and scrapers on upper rollers to prevent the upper rollers from getting clogged.
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CHAPTER 2 - FORESTRY MACHINE COMPONENTS ENGINE COMPONENTS F11042D5 Figure 2 WATER OUTLET STARTER MOTOR ALTERNATOR OIL DIPSTICK WATER INLET OIL PAN EGR VALVE CRANK PULLEY OIL DRAIN COCK FUEL SUPPLY PUMP TURBOCHARGER FLYWHEEL HOUSE...
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CHAPTER 2 - FORESTRY MACHINE COMPONENTS RIGHT, LEFT, FRONT AND REAR OF THE FORESTRY MACHINE 63AE88DF Figure 3 The terms Right-hand (1), Left-hand (4), Front (3), and Rear (2) are used in this manual to indicate the sides as they are seen from the operator's seat when the cab is over the idler wheels (5). The illustration above shows the forestry machine in normal TRAVEL position.
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IDENTIFICATION NUMBERS TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE When ordering parts, obtaining information or assistance, always supply your Link-Belt dealer with the type and serial number of your forestry machine or accessories. Write the following in the spaces below: The model number, model year, and manufacturer's number of your forestry machine, and the make/model and serial numbers of the engine.
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CHAPTER 2 - FORESTRY MACHINE COMPONENTS ID LABEL (B) It is attached to the cylinder head cover. 37C0EBD6 Figure 7 COMPONENT SERIAL NUMBERS Hydraulic Pump: Swing Reduction Gear: Travel Reduction Gears: Travel Control Valve: Attachment Control Valve: Swing Control Valve:...
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CHAPTER 2 - FORESTRY MACHINE COMPONENTS STRUCTURE PROTECTION These decal shows the standards that the equipped cab meets or surpassed and the related information. Side Entry Cab The text inside the decal : STANDARD MET OR SURPASSED : ROPS : ISO 8082-2 : 2011 FOPS : ISO 8083 : 2006 Level Ⅱ...
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CHAPTER 2 - FORESTRY MACHINE COMPONENTS DEF SCR SERIAL NUMBER The number is stamped on top of the DEF SCR. DOC serial (front) DOC serial (center) SCR serial 20EA3DDB Figure 10 RemoteCARE This RemoteCARE decal is near the antenna on the cab to show whether the machine is equipped with RemoteCARE or not.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS SAFETY AREA SAFETY RULES WARNING This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of death or serious injury.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS UTILITY SAFETY Know the utility color code (U.S.A. and Canada): Safety precaution MUST be followed when working Electric near buried and over head utility lines. Gas, Oil, or Petroleum Yellow During operation it is likely that you will be working Communication, Telephone, around or near buried or over head utility lines which Orange...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS OPERATOR PRECAUTIONS Foreign material or grease on the steps and hand ・ rails can cause an accident. Keep the steps and PERSONNEL hand rails clean. Be prepared for emergencies. Always have a first ・...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS OPERATING PRECAUTIONS Engine exhaust fumes can cause death. If you ・ operate this forestry machine in an enclosed area, Ensure joysticks and foot pedals are in neutral ・ position when unlocking gate lock lever to prevent make sure there is ventilation to replace the unintended movement.
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・ When absolutely necessary to tow the forestry ・ component that may fall before working on the machine, contact your Link-Belt Dealer for proper forestry machine or component. If possible, use a procedures. back up or secondary blocking device, also.
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Do not fill the fuel tank completely to the top. Allow ・ product is accidentally spilled or released. MSDS room for expansion. are available from your Link-Belt Dealer. ・ Clean up spilled fuel immediately and dispose of Before you service your forestry machine, check ・...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS SEAT BELT PRECAUTIONS E380B85C Figure 4 RIGHT BELT STRAP RELEASE LEVER LATCH MECHANISM To latch the seat belt, pull the right belt strap to the latch mechanism. Insert the metal end into the latch mechanism on the left side of the seat.
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For information on all decals for the forestry machine, lost, painted over or no longer legible, with new ones. contact your Link-Belt dealer. When parts bearing decals are replaced, be sure to put new decals on each new part.
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500 HRS (OR 3 MONTHS)* 2000 HRS (OR 1 YEAR)* * WHICHEVER OCCURS FIRST # IN HARSH ENVIRONMENT MORE F REQUENT INTERVAL MAY BE REQUIRED 2. RECOMMENDED EP. GREASE : LITHIUM GREASE NO. 2 Link-Belt is a registered trademark. FJEP0034 FJEP0013 FJEP0009 FJEP0006 FJEP0012...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS REAR ENTRANCE CAB AND 48"RISER DECAL FJEP0004 A - A 795-810 FT-LBS Nord-Lock® NL36sp FJEP0010 FJEP0012 FJEP0012 774C3370 Figure 7 3-10...
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500 HRS (OR 3 MONTHS)* 2000 HRS (OR 1 YEAR)* * WHICHEVER OCCURS FIRST # IN HARSH ENVIRONMENT MORE FREQUENT INTERVAL MAY BE REQUIRED 2. RECOMMENDED EP. GREASE : LITHIUM GREASE NO. 2 Link-Belt is a registered trademark. FJEP0034 FJEP0013 FJEP0009 FJEP0006...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 1. KHP26991 591702F7 Figure 9 This decal warns that you must read and understand this manual before using the machine. Failure to do so could result in serious injury or death. ECBBEB27 Figure 10 This decal instructs the operator to lower the attachment to the ground, lock the gate lock lever, and...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS This decal warns that work near overhead high-voltage electric lines must not be done without checking beforehand that all necessary measures have been taken to respect the minimum distances. Failure to do so could result in serious injury or death. EB3410CF Figure 12 This decal warns that the seat belt must always be...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 2. KHP27680 This decal warns that the two-way radio communication equipment of RemoteCARE may be in danger of causing accidental blast in a vicinity of a blast site. Keep a safety distance from a blast site or a remote controlled explosive device.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 6. KHP1803 This decal identifies that the socket is used to power electrical equipment of 12 volts. It is strictly prohibited to connect devices of a different voltage. 5E5C055E Figure 20 7. FJEP0001, FJEP0002 These decals explain the joystick controls for the side entry and the rear entry forestry cab models TL and RB.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 9. FJEP0005 This decal explains that wiper use on polycarbonate will reduce service of window. Replace front window when visibility is impaired. 42E539FF Figure 24 10. FJEP0006 This decal warns there is a fire risk if debris accumulates in the machine.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 13. FJEP0009 This decal warns of a falling hazard from mounting, dismounting, or moving about machine without 3-point contact (2 hands and 1 foot or 1 hand and 2 feet). Always maintain 3-points of contact when mounting, dismounting, or moving about the machine.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 17. FJEP0017 This decal identifies an access hole for fire extinguisher deployment. FJEP0017 E8C2DA1B Figure 32 18. KHP27070 This decal warns that the operator must not perform swing operation on a slope with free swing ON. With free swing ON, the swing indicator is displayed on the monitor and it takes longer to stop swinging.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 21. KHP26610 This decal warns the operator of a slip hazard. Failure to do so could result in serious injury or death. 14EC43EB Figure 36 22. FJEP0034 This decal shows the lubricating points and intervals. See the section for more details (Page 6-10).
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS DECALS OUTSIDE OF THE CAB 2A2292C2 Figure 40 3-20...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 1. KHP35710 This decal located on the counterweight warns of the swinging upper. Keep safe distance between counterweight and people. Failure to do so could result in serious injury or death. KHP35710-00 6BD5B0A9 Figure 41 2.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 5. KHP35500 This decal warns the operator to wait and relieve pressure before opening the radiator cap. Failure to do so could result in serious injury or death. KHP35500-00 9A3AEDA9 Figure 45 6.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 9. KHP35750 This decal warns that wrong handling of battery causes battery explosion. Do not handle the battery improperly. Failure to do so could result in serious injury or death. See the BATTERYsection (Page 9-4). KHP35750-00 75E2EC97 Figure 49...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 12. KRP25681 This decal shows the lubricating points and intervals. LUBRICATION CHART REF. INTERVAL(hr) DESCRIPTION SPECIFICATION POINTS 1000 2000 3000 4000 5000 FRONT ATTACHMENT PIN TURNTABLE BEARING EP.GREASE No.2 SWING RING GEAR 14.0kg 30.9Ib SWING GEAR REDUCER...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 16. KHP12192 This decal shows where to attach slings when handling the forestry machine. Never use any other slinging points apart from those designated by this decal. C25EB1BA Figure 56 17. KHP15191 This decal shows the tie-down points for transporting the forestry machine.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 20. KHP25980 This decal identifies the location of the sampling port of the hydraulic oil. C1C488C7 Figure 60 21. KHP25990 This decal identifies the location of the sampling port of the engine oil. D3DE80E2 Figure 61 22.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS 24. KHP32700 This decal indicates that you must not turn the switch "OFF" when the indicator lamp is lit. See the BATTERY DISCONNECT SWITCH section for more details (Page 9-3). KHP32700 KHP32700-00 7BC31BAC Figure 64 25.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS HAND SIGNALS When operating the forestry machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure you and the signal person understand the signals to be used.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS ALL STOP AND HOLD - HAND SIGNAL LOWER LOAD OR TOOL - HAND SIGNAL 4B9527F9 Figure 72 546F1ADB Figure 75 EMERGENCY STOP - HAND SIGNAL SLOWLY RAISE THE LOAD OR TOOL - HAND SIGNAL Wave hands back and forth.
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS RAISE TOOL - HAND SIGNAL LOWER TOOL - HAND SIGNAL 828C5E13 Figure 78 AE7BFF0C Figure 81 TURN FORESTRY MACHINE LEFT (SWING LOAD RAISE TOOL - HAND SIGNAL LEFT) To stop movement, stop moving hand and clench fist. B3234731 Figure 82 LOWER TOOL - HAND SIGNAL...
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CHAPTER 3 - SAFETY, DECALS, AND HAND SIGNALS RETRACT ARM - HAND SIGNAL EMPTY TOOL - HAND SIGNAL E9E41709 Figure 84 BD3C7BBF Figure 87 EXTEND ARM - HAND SIGNAL 4CC996B4 Figure 85 FILL TOOL - HAND SIGNAL 5CC0CCDC Figure 86 3-31...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS CHAPTER 4 - INSTRUMENTS AND CONTROLS WARNING Be careful not to get your hand or anything caught in the door when closing it. WARNING Operating this machine, check that the door is closed firmly. Running the machine with the door open increases the chance of an operator falling out of the cab or objects penetrating the cab and causing death or serious injury.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS STEPS AND ACCESS HANDLES WARNING Always maintain three point support while getting on and off the forestry machine and entering or exiting the operator's cab. A three point support system has been provided that enables a person to use simultaneously two hands and one foot or two feet and one hand while ascending, descending or moving about the forestry machine.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS CATWALKS Catwalks are provided on both sides of the machine for easy access of the maintenance points. When working on the forestry machine, use the catwalk. 7997D814 Figure 5 CAUTION Avoid a fall use handles when using catwalk.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS POSITION OF THE CAB CONTROLS AND ACCESSORIES 5417D23E Figure 6 OPERATOR'S SEAT LEFT-HAND CONTROL LEVER RIGHT-HAND TILT ADJUSTMENT LEVER LEFT-HAND CONSOLE FOOT REST OR OPTION PEDAL RIGHT-HAND CONTROL PANEL EMERGENCY SHUTDOWN SWITCH 10 TRAVEL CONTROL PEDALS AIR VENTS CLIMATE CONTROLS - AIR- SINGLE PEDAL TRAVEL...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS WARNING Before starting the engine, make sure you are fully aware of the location of and the function of each control. Incorrect operation of the controls can cause serious injuries. CAUTION To start the engine the gate lock bar must be in the raised position for the engine to crank.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS OPERATOR'S SEAT 2F792E14 Figure 7 SEAT HEIGHT AND WEIGHT ADJUSTMENT SEAT AND CONSOLE SLIDE ADJUSTMENT WEIGHT INDICATOR ARMREST ANGLE ADJUSTMENT SEAT SLIDE ADJUSTMENT HEAD REST SEAT BACK ANGLE ADJUSTMENT SEAT BELT LUMBAR SUPPORT ADJUSTMENT BULB ...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS SEAT CONTROLS IMPORTANT: Always stop the forestry machine before attempting to adjust the seat. Put the gate lock lever in the locked position to avoid any unintentional movements of the forestry machine. Air suspension seat ...
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30 seconds, manually pull the lighter out to avoid which will sound the travel alarm for 10 seconds damage to the electrical circuit. Contact your Link-Belt then go off. Each time you stop travelling the alarm forestry machine Dealer for more assistance.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS Surround Lights Switch The switch operates the following light : Rear cab light * 2, Boom lights * 2, Front cab lights, Cab riser step light * 2, As for surround light switch refer to "WORKING LIGHT"...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS LEFT HAND CONTROL ARM 73CA7DA5 Figure 10 Horn Fan Reverse switch To sound the horn, press at the end of the Left- This is a momentary switch that reverses the fan to hand control lever. clear the radiator and the oil-cooler.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS FRONT RIGHT CONSOLE Sun load sensor If an object is placed on the solar radiation sensor (installed on the console in the front right of the operator's seat), the temperature inside the cab will not be measured correctly.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS MONITOR SWITCH 963E09FB Figure 12 You can use the monitor switch to operate and select the devices/units of this machine and items displayed on the monitor display. Name Reference Travel mode selector switch 4-18 Front wiper switch 4-27 Display mode selector switch...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS MONITOR DISPLAY The monitor display has two modes: [Normal display mode] [1] where the status of the machine and the camera image during operation are displayed, and [User information mode] [2] where the items displayed on the monitor are set, among others.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS 0FC67188 0FC67188 Figure 13 Normal display mode User information mode Mode selector switch ・ Screen transition (1)Normal Display Mode Vehicle Information and Camera Screen ・ (2)User Information Mode Fuel consumption history ・ Machine information ・...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS NORMAL DISPLAY MODE In the normal display mode, "Machine status" [1] and "Camera image" [2] are displayed. What is shown on the monitor display cycles as follows every time the camera switch on the monitor is pressed: 7A931B11 Figure 14 Vehicle information (left) + Rear camera screen...
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4-51 Hydraulic oil temperature gauge 4-21 [8]、[10] are not displayed when information of this machine is displayed at the top of the monitor. If a diagnostic trouble code is displayed, contact your Link-Belt Forestry machine dealer. 4-16...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS E3ABBF49 Figure 16 What is displayed Reference page What is displayed Reference page Working light 4-26 DEF icon 4-34 Front wiper 4-27 REFILL DEF 4-34 Radio mute 4-28 Output reduction icon 4-34 Icons related to the flow rate/pressure or the Auto pressure boost/seatbelt 4-28 4-35...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS EXPLANATION OF ICONS TRAVEL MODE Each icon indicates the travel mode currently selected. WORK MODE This icon is displayed when the slow- Each icon indicates the work mode currently selected. speed travel mode is selected. Super Power This icon is displayed when the machine output priority mode is selected.
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Figure 19 CAUTION To change the pressure of hydraulic oil is dangerous unless it is conducted by the educated service engineers. Contact your Link-Belt Forestry machine dealer. IMPORTANT: 810E0E1E When working with the tool installed, be sure to check...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS [Information] [Auto idle] The engine speed will drop 5 seconds after the lever or option pedal operation is aborted. To restore the throttle command speed, operate the operation lever or option pedal or turn the engine throttle volume, and the engine speed will be restored.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS ENGINE COOLANT TEMPERATURE GAUGE HYDRAULIC OIL TEMPERATURE GAUGE 41A3B0E9 Figure 21 42EB124E Figure 23 The number of lit segments indicates the temperature The number of lit segments indicates the temperature of engine coolant. of hydraulic oil. The greater the number of lit segments, the higher the The greater the number of lit segments, the higher the coolant temperature is.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS HOUR METER/TRIP METER [Operation] Press the hour meter switch on the monitor while Hour meter the hour meter is displayed, and the trip meter will be displayed instead. The trip meter will be displayed for approx. 1 minute, after which the hour meter will be displayed again.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS FUEL GAUGE Fuel economy display The Fuel economy display can be switched by selecting the hour meter or the trip meter. Normally, the fuel economy during the accumulated hours is displayed. When the display is switched to the trip meter, the fuel economy for the hours displayed in the trip meter will be displayed.
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How to set: 4-40 Also use idle shutdown to stop unnecessary idling. NOTE: For information on showing/hiding the fuel economy gauge, contact your Link-Belt Forestry machine dealer. GPS ICON This icon is displayed when connected to GPS communication. SATELLITE ANTENNA LEVEL ICON...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS CAMERA ANGLE DISPLAY The angle of the camera image shown on the monitor is indicated. This icon indicates that the image of the rear camera is displayed on the monitor. This icon indicates that the connection of the monitor camera is shorted, disconnected or has other problem.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS WORKING LIGHT [Icon] This icon indicates that the work light is ON. It is not displayed when the work light is OFF. [Operation] Pressing the work light switch on the monitor switches the work lights "ON"/"OFF". Pressing the switch turns on the icon on the monitor display and the work light.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS FRONT WIPER When the wiper is operated with the one-time wiper switch on the right control lever, the wiper icon is This icon indicates the operating condition of the front not displayed. wiper. The blade can be reciprocally operated by pressing This icon is displayed when the wiper is and holding down the one-time wiper switch.
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RE-GEN mode "SCR RE-GEN (SCR regeneration)" (5-16) Red ・・・ Displayed when SCR RE-GEN is not available because the system has broken down Contact your Link-Belt Forestry machine dealer. 1A9851AE Figure 40 For details, refer to [CHAPTER 5 - OPERATING AUTO PRESSURE BOOST/SEATBELT INSTRUCTIONS]-"SCR RE-GEN (SCR regeneration)"-...
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If a red or yellow message screen appears, take an appropriate action by referring to the explanations below. NOTE: If the message persists after the action has been taken, consult your Link-Belt Forestry machine dealer. NOTE: You can change the language used for displayed messages.
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What is displayed Remedial action This message indicates that the Stop the engine, and contact your engine oil pressure is low. Link-Belt Forestry machine dealer When this message appears, the immediately. engine automatically stops. 0F176BF3 This message indicates that the...
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SYSTEM" (7-19) goes into idle at low speed to 454DE27B protect the engine. This message indicates a Stop the engine, and contact your problem with the DEF SCR Link-Belt Forestry machine dealer system. immediately. 2D0B0485 4-31...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS MESSAGE DISPLAY (ORANGE) Messages and icons What is displayed Remedial action This message indicates that the The engine cannot be started with emergency stop switch on the left the switch held down. Check the console is pressed and the engine surrounding conditions enough, emergency stop function is...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS Messages and icons What is displayed Remedial action To switch to the User information mode, make sure that the gate lock lever is locked. Display the camera screen to ensure that you This message appears when the can sufficiently check the gate lock lever is in the normal surrounding condition while...
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INSTRUCTIONS]-""CHECK SYSTEM" Warning"-(5-12). The number of segments are lit changes depending on the remaining level of DEF. If this icon is displayed, contact your Link-Belt Forestry machine dealer. OUTPUT REDUCTION ICON This icon indicates that the engine output is limited.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS ICONS RELATED TO USE ATTACHMENT OR DEF FULL SCREEN DISPLAY (When Machine Status Is SCR SYSTEM Displayed in Upper Part of Monitor Display) When machine information is displayed on top of the NORMAL SCREEN DISPLAY (When Machine Status monitor display, the two icons in (2) and (3) switch Is Displayed on Left Side of Monitor Display) according to the use condition of this machine.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS USER INFORMATION MODE In the user information mode, you can check the following information and perform display configuration, etc.: Fuel consumption history Machine status Maintenance information Display configuration Auxiliary hydraulics SCR configuration configuration Navigate through the information by switching between tabs. Within a tab, use the up/down switches to move through the items or left/right switches to move through the pages.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS ENGINE PROTECTION FEATURE ENGINE PROTECTION FEATURE ALTITUDE COMPENSATION ALTITUDE COMPENSATION BF83F8C1 Figure 45 Switching between the tabs Moving through the pages Moving through the items To switch between the tabs or move through the items and pages, use the up/down/left/right switches. To enter a value, use the monitor switches as a numeric keypad.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS EXPLANATION OF USER INFORMATION MODE The following items can be checked: Page Item FUEL CONSUMPTION HISTORY Fuel consumptions (fuel economy) over ENGINE SPEED (min the past 7 days can be checked. P1 PRESS. (psi) P2 PRESS.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS MAINTENANCE INFORMATION NOTE: Information regarding the replacement If any inspection and/or maintenance (service) is ・ intervals of periodic-replacement parts due shortly, the remaining time is shown in yellow can be checked. and the buzzer is sounded to give warning. If the due date has passed, the remaining time field changes to red.
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BRIGHTNESS(NIGHT) (10 To change the specification of the machine, contact levels) your Link-Belt Forestry machine dealer. CAMERA DIRECTION NOTE: INDICATOR (ON/OFF) Use one of the following two methods to display the ・...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS Maximum flow rate setting SCR CONFIGURATION ・ Set the maximum flow value. SCR can be set. A desired flow can be selected from the settings provided in the table below: 1 pump flow 2 pumps flow 13.2 68.6 19.5...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS ARM AND UPPERSTRUCTURE SWING BOOM AND HEEL RIGHT HAND CONTROL LEFT HAND CONTROL LEVER LEVER speed movement The speed of movement of the boom or the tool upperstructure swing depends on the control lever tilt depends on the control lever tilt angle.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS TRAVEL CONTROL Travel control is done by using the levers or the pedals. To travel in a straight line, both levers have to be simultaneously operated, either forward or backward. Change of direction is done either by operating a single lever, or by operating simultaneously one lever forward and the other backward, so that the forestry machine pivots on the spot.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS RAISED GATE LOCK The gate lock bar was designed to prevent the operator from leaving the cab with the hydraulic controls engaged. 046FCEF4 Figure 62 By pulling the lever (4) back into the raised position (3) the controls are still disengaged and the left console pulls back to give better access in and out of the cab.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS CAB LIGHT CUP HOLDER The cab light is located on inside the cab on the left- The cup holder is located on the right-hand side on the hand side. The light is controlled by a switch built into front of the console.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS STORAGE TRAY The storage tray is located behind the operator's seat. There is also a clipboard holder on the right side. 3FF91E3B Figure 67 STORAGE COMPARTMENT The storage compartment is located behind the seat. The compartment is a warm/cool box depending on what the temperature of the air conditioner or heater is B8E06F39...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS RADIO RADIO ANTENNA The radio antenna is located in the left rear of the cab. E95C8C0A Figure 70 Radio antenna Remote care antenna NOTE: During movement or transport of the forestry machine, fold the antenna in order to avoid the risk of damaging the antenna.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS AIR VENTS REAR VIEW MIRRORS The air vents are located to the front and rear as well as IMPORTANT: Before operation, make sure the rear under the cab, and allow the circulation and direction of view mirrors are correctly adjusted.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS MIRROR A (ON THE HOUSE: RIGHT FRONT) MIRROR INSTALLATION AND ADJUSTMENT When installing the mirror, adjust it to see the right rear end of the machine from the operator's seat by sight. WARNING (L1) dimension:500 mm (19.685 in.) ...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS MIRROR B (ON THE HOUSE: RIGHT CENTER) REAR VIEW CAMERA When installing the mirror, adjust it to see the right front end from the operator's seat by sight. (L1) dimension:270 mm (10.630 in.) (L2) dimension:108 mm (4.252 in.) ...
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Since the images may be different from the actual ・ safety in surroundings. situation, using only the camera's view could Consult your Link-Belt Forestry machine dealer cause an accident. While operating this machine, immediately. be sure to check the safety in surroundings...
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CHAPTER 4 - INSTRUMENTS AND CONTROLS ERROR IN REAR VIEW MONITOR If there is uphill road behind the machine, it is displayed behind the actual position. Error between image and actual ground On the image on the rear view monitor screen, the In the following cases, an error occurs in the situations positions A and C appear the same.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS RANGE WHERE NO IMAGE IS DISPLAYED If there is downhill road behind the machine, it is displayed ahead of the actual position. NOTE: The camera system has a range where no On the image on the rear view monitor screen, the image is displayed (blind spots).
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CHAPTER 4 - INSTRUMENTS AND CONTROLS FUEL TANK ENGINE HOOD To open, release the tailpieces then lift the hood to the NOTE: Clean around the fuel cap before refueling and maximum so that it gets automatically locked with the do not remove the filter located in the filler orifice. See support strut.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS FRONT STORAGE BOX WINDSHIELD WASHER RESERVOIR To open the box, push the button to release the cover. The door of the box is fitted with a gas strut. IMPORTANT: Use the starter switch key to lock the tool box cover.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS LEFT DOOR SIDE DOOR From the left door, you can mainly access the battery, When opening the door, unlock and open the door until the windshield washer tank, the air filter, the radiator, it is fixed by the stay. the oil cooler, etc.
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CHAPTER 4 - INSTRUMENTS AND CONTROLS TOWING POINT The towing points are located on the undercarriage in both the front and the back of the forestry machine. This point is to be used for towing, see Towing the Forestry machine (Page 5-24). Make sure that the slings, chains and accessories are in perfect condition and can bear the load to be moved.
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CHAPTER 5 - OPERATING INSTRUCTIONS CHAPTER 5 - OPERATING INSTRUCTIONS Work out a convenient means of escape from the BEFORE OPERATING THE FORESTRY forestry machine (emergency exit via the rear MACHINE escape window) in the event of the cab door being jammed or the forestry machine turning over.
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CHAPTER 5 - OPERATING INSTRUCTIONS OPERATING THE FORESTRY MACHINE In some configurations, the working range of the attachment allows the tool to interfere with the WARNING forestry machine. Always maintain a safe minimum distance between the tool and the forestry machine. Check all controls and safety devices in a safe, open area before starting work.
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CHAPTER 5 - OPERATING INSTRUCTIONS RUN-IN PERIOD Your forestry machine will last longer and will give better and more economical performance if you pay particular attention to the engine during the first 20 hours of operation. During this period: Warm up the engine before using it under load. Do not run the engine for a long period at idle speed.
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OFF (lock guidance screen). To operate the system with this function enabled, a password needs to be input. For setup of the security function, consult the Link-Belt forestry machine dealer. Entering wrong passwords for 3 times or more, or starting up the engine before entering password cause a warning and machine use is restricted.
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CHAPTER 5 - OPERATING INSTRUCTIONS STARTING THE ENGINE Insert the starter switch key, turn the key to the ON position, and check the monitor for any warning NOTE: If the forestry machine has been out of use for messages. some time, see the WHEN USING AGAIN section in the forestry machine storage section (Page 10-11).
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CHAPTER 5 - OPERATING INSTRUCTIONS HYDRAULIC FLUID WARM-UP BRINGING THE FORESTRY MACHINE UP TO OPERATING TEMPERATURE Turn the engine throttle volume to half-open position. Operate the heel control slowly until the heel is IMPORTANT: Normal operating temperature of the completely closed. Operate the arm retracting control hydraulic fluid is between 122°...
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CHAPTER 5 - OPERATING INSTRUCTIONS ENGINE OPERATION STOPPING THE ENGINE Park the forestry machine on flat, solid ground and When the engine has started and before beginning lower the attachment to the ground. work, the following procedure must be observed: Turn the engine throttle volume (1) to low idle Let the engine idle for about 10 minutes until it has position and let the engine run for 10 minutes.
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40 hours since repair. Each situation will be described over the next few If you find any visible abnormality of the system, contact pages. your Link-Belt forestry machine dealer immediately. CAUTION ・ Do not touch the water released from the muffler.
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CHAPTER 5 - OPERATING INSTRUCTIONS SCR SYSTEM REFILL DEF If the DEF tank gets low then the ("REFILL DEF") message will be displayed on the monitor. When the level of DEF is at 10% or more then the machine will be in condition A. It is always the best practice to fill up the DEF when you fill up the fuel to ensure the machine does not go into an inducement level that will reduce the SP output or engine speed.
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CHAPTER 5 - OPERATING INSTRUCTIONS DEF tank remaining level 10 % or more Less than 10 % Less than 5 % Engine output Normal Normal 70 % 60 % Engine speed Unaffected Unaffected Unaffected Idling only (Indicator bar and icon) 2 or more 1 (flashing) Level gauge...
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DEF quality is not good enough for the system to work. Empty the tank and fill with quality DEF to correct the problem. If any other code is displayed you should contact your Link-Belt Forestry machine dealer immediately to correct the problem.
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CHAPTER 5 - OPERATING INSTRUCTIONS DEF quality abnormality/SCR system 30 minutes passed. since Detection 3 hours passed since B abnormality Engine output Normal Normal 70 % 60 % Engine speed Unaffected Unaffected Unaffected Idling only Level gauge (Indicator color) White White White...
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CHAPTER 5 - OPERATING INSTRUCTIONS SCR SYSTEM DETECTS REPEAT PROBLEM There is mandatory control required by law for the purpose of preventing attempts to avoid the operational limitations. If any of the following occurs again within 40 hours after completion of repair or DEF (urea solution) replacement, the system immediately starts to limit machine operations.
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CHAPTER 5 - OPERATING INSTRUCTIONS OUTPUT REDUCTION CANCEL The machine is equipped with a function that overrides the engine output reduction due to "REFILL DEF" warning and "EXH.SYSTEM" warning for just 30 minutes to address an emergency situation, such as avoiding danger. Use this function only in an emergency, and after using it, make sure to refill DEF and/or take the actions needed, immediately.
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CHAPTER 5 - OPERATING INSTRUCTIONS AUTO SCR RE-GEN SCR RE-GEN (SCR regeneration) During AUTO SCR RE-GEN, the forestry machine can The SCR system performs SCR RE-GEN automatically and should be operated. By applying a load of a for each fixed operation time in order to maintain the working forestry machine, the duration of AUTO SCR function.
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CHAPTER 5 - OPERATING INSTRUCTIONS When the engine coolant temperature rises above Set the gate lock lever to the locked position ・ 212 °F, SCR RE-GEN icon starts to flash in green. (controls inactive). Lower the throttle to idle and check the coolant. If the engine coolant temperature drops below 194 ゜...
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Use this function only when it is necessary to avoid The text message ("CHECK ENGINE") and the error AUTO SCR RE-GEN for safety purpose. code are displayed on the monitor. This condition indicates failure, which requires repair. Link-Belt forestry machine. 90A9D403 Figure 21...
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CHAPTER 5 - OPERATING INSTRUCTIONS OPERATING THE FORESTRY MACHINE IN OPERATING THE FORESTRY MACHINE IN COLD WEATHER HOT WEATHER Follow the recommendations made below: Follow the recommendations made below: Keep the coolant at the correct level in the coolant BATTERY reservoir and in the radiator.
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CHAPTER 5 - OPERATING INSTRUCTIONS BASIC OPERATION SWING LOCK Take up position in the operator's seat and adjust it The swing lock can be set to keep the upperstructure so all the controls are readily accessible. See from swinging. Operator's Seat section (Page 4-6). Fasten your TO SET THE SWING LOCK safety belt.
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CHAPTER 5 - OPERATING INSTRUCTIONS FORESTRY MACHINE TRAVEL Turning left (Forward Travel) Simply press the right-hand pedal or the right-hand WARNING lever forward. In normal travel position, the cab is above the idler wheels and the travel reduction gears are to the rear of the upperstructure.
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CHAPTER 5 - OPERATING INSTRUCTIONS Turning right (Reverse Travel) Turning on the spot, to the left Simply press the left-hand pedal or the left-hand Press the right-hand pedal or the right-hand lever lever rearward. forward and at the same time press the left-hand pedal or the left-hand lever rearward.
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CHAPTER 5 - OPERATING INSTRUCTIONS OPERATING THE FORESTRY MACHINE IN PARKING THE FORESTRY MACHINE WATER Position the forestry machine on flat, level ground. Make sure that the bottom of the stream or stretch Place upperstructure line with of water in which you will work can support the undercarriage.
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Towing is only authorized when the forestry machine Push the gate lock lever forward (the safety bar is has broken down. facing outward). Contact your Link-Belt forestry machine Dealer for proper towing procedures. First, make sure it can be towed without risk of further damage.
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40 Series. Select the auxiliary hydraulic attachment select Contact your Link-Belt forestry machine dealer to button. Each time it is pressed one of the different ensure what auxiliary hydraulic circuits are on your types of flow patterns is displayed on the monitor.
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Refer "AUXILIARY HYDRAULICS CONFIGURATION" NOTE: To change the specification of the machine, contact your Link-Belt Forestry machine Dealer. 5-26...
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WARNING cleaning, and operation under water etc. For special There is a risk of serious injury if maintenance or applications contact your Link-Belt forestry machine repairs are not carried out correctly. If you do not Dealer. understand maintenance procedures, contact your HOURMETER Link-Belt forestry machine Dealer.
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Check the oil level and change the oil if necessary. immediately before using the forestry machine or Check the coolant level. contact your Link-Belt Dealer. Check the DEF level. Check for clogging or damage to the radiator. ...
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CHAPTER 6 - SERVICING INTERVALS MAINTENANCE CHART REMOVAL OF UNDER COVER Each component is protected by under cover. When removing the under cover for access to each component, keep in mind the weight of each cover (shown as numerals). Below is a chart of which bolts need to be removed ( ) and which bolts only need to be loosened to remove the undercovers.
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CHAPTER 6 - SERVICING INTERVALS SERVICE POINTS 34ED7569 34ED7569 Figure 4 See next page for description and intervals of items.
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CHAPTER 6 - SERVICING INTERVALS SERVICING INTERVALS Legend Replacement Inspection of Filter of oil, coolant, Grease First Drainage / Air Check amounts of oil Cleaning replacement application replacement bleeding and coolant consumables ★ Interval Indicated Reference Note Service item Quantity Work (Time) number...
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When this system is operated for 500 hours (hereafter, 1000 hours, 1500 hours ...), the message "SERVICE DUE" will appear on the screen, indicating the service timing. Refer to [CHAPTER 5 - OPERATING INSTRUCTIONS], "MAINTENANCE INFORMATION," (4-39). This interval can be lengthened. Consult your Link-Belt forestry machine dealer.
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CHAPTER 6 - SERVICING INTERVALS SIDE ENTRY CAB AND 48"RISER GREASE POINTS - CAB D51C6FCB Figure 6 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 3 months or 500 hours Door hinge pin (Zerk at end of pin) Emergency exit door hinge Window guard hinge (Both sides of cab)
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CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - RISER 955A9217 Figure 7 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 3 months or 500 hours Pivot pin (Zerk at end of pin) 6-12...
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CHAPTER 6 - SERVICING INTERVALS GREASE POINTS - TILT CYLINDER 6F8484E5 Figure 8 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. EVERY 3 months or 500 hours Remove pins and apply thin coat of grease. Tilt cylinder rod end pin Tilt cylinder base end pin 6-13...
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FLUIDS AND LUBRICANTS temporarily acceptable to use a mixture of No. 1-D (S15) Lubricants must have the correct properties for each and No. 2-D (S15). Contact your Link-Belt Dealer or application. your fuel supplier. The conditions of use for individual fluids and lubricants If the temperature drops below the fuel cloud point must be respected.
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Some modification may be required to allow your Contact your local ecological recycling center or your engine to run biodiesel fuel. Link-Belt dealer to obtain information on the correct method of disposing of these lubricants.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Be sure to use a DEF product conforming to the JIS (Japanese Industrial Standards) AUS 32 JIS K2247, ISO (International Organization for Standards) AUS 32 ISO 22241, or API (American Petroleum Institute). If anything other than DEF or degraded DEF is used, the SCR system detects an abnormality. Refer to ""CHECK SCR SYSTEM"...
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1week If the storage temperature exceeds 104 °F, the shelf life is reduced significantly. Be sure to conduct a quality test before use. For details, contact the Link-Belt dealer. CAUTION Open the container filled with DEF outside (a well-ventilated area).
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS ADDING DEF IMPORTANT: Do not put anything other than DEF in the DEF tank. ・ Particularly, never put diesel oil or gasoline in the DEF tank, because fire may occur or the DEF SCR system may get damaged.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Follow the steps below to refill DEF: Turn the starter switch to the "OFF" position and stop the engine. Check that you hear an actuation sound of the pump due to suction back to the DEF tank. Turn the key cylinder (2) with the ignition key to unlock the DEF tank cover (1).
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS HYDRAULIC OIL SAMPLING SAMPLING PROCEDURE Open the side door (1). ENGINE OIL SAMPLING At this time, make sure to apply the lock (2). Open the side door (1). At this time, make sure to apply the lock (2). 5C33C5BF Figure 4 Prepare the sampling container underneath the...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS LUBRICATION POINTS Boom / Arm / Heel Lubrication 58A5CBF6 Figure 7 The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. 7-10...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS EVERY 50 HOURS (EMS: EASY MAINTENANCE Arm cylinder top pin (EMS) SYSTEM) Heel cylinder foot pin (EMS) NOTE: If the following linkage point is not equipped with original parts, this point must be greased every 50 hours.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS TURNTABLE BEARING Boom foot pin (center) EVERY 500 HOURS Turntable: (2) C2E1359F Figure 13 E628D897 Figure 14 Clean the grease nipple and add grease until the grease oozes out of the ring seal. 87EB85CC 87EB85CC Figure 15...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS GREASING THE TURNTABLE TEETH Grease capacity: 30.9 lb (14 kg) Type of grease: See FLUIDS AND LUBRICANTS (Page 7-1) EVERY 500 HOURS Remove the inspection cover (1). Visually check that the gear surface is not damaged.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS FLUID LEVELS EVERY 250 HOURS Travel reduction gears EVERY 10 HOURS NOTE: The numbers within brackets on the right of the description indicate the number of levels. Coolant solution expansion reservoir 18641A1E Figure 21 Swing Reduction Gear 67C99F75 Figure 18...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS ENGINE SERVICE SPECIFICATIONS Engine oil level check Every 10 hours or every day Oil change Every 500 hours Oil filter replacement Every 500 hours Oil capacity 6.1 gal. (23.1 liters) Oil type See FLUIDS AND LUBRICANTS (Page 7-1) IMPORTANT: Do not walk or climb on the engine.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Open the right side door where the oil filter is located. Remove the old filter. The old filter will have some oil left in it, if you spill any of the oil be sure to wipe up any residue.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS COOLING SYSTEM SERVICE SPECIFICATIONS Expansion tank reservoir check Every 10 hours or every day Checking the tightening of clamps, of radiator hoses Every 250 hours or every 6 months Draining the system (long duration) Every 4000 hours Draining the system (with anti-freeze) (spring and autumn) Twice a year...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS FILLING Open the drain plug located on the engine block. Fill with coolant solution via the radiator until NOTE: Have a receptacle of a suitable capacity ready. overflowing and install the radiator cap. 5FC53343 Figure 33 6B420EEA...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS FUEL SYSTEM SERVICE SPECIFICATIONS Fuel tank draining Every 10 hours or every day Fuel main filter draining When the float reaches the level (A) Fuel pre-filter draining When the float reaches the level (A) Change the pre-filter element Every 500 hours Change the filter element...
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CHANGING THE PRE-FILTER ELEMENT Refer to "Bleeding Fuel System of Air." NOTE: If a fuel filter other than a genuine Link-Belt filter is used, the guarantee will not be applied to a fault caused by the use of a wrong filter.
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After replacing the element or bleeding out the air, ・ thoroughly wipe off any spilled diesel fuel. CAUTION If a fuel filter other than a genuine Link-Belt filter is ・ used, the guarantee will not be applied to a fault caused by the use of a wrong filter.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Check if the valve (B) of the fuel main filter is in the Replace the O-ring of the filter case with a new one, horizontal position. and apply a thin layer of fuel to the O-ring and install it in the case.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Close the valve (A) of the fuel pre-filter. Replace the O-ring of the filter case with a new one, and apply a thin layer of fuel to the O-ring and install it in the case. Once the O-ring comes into contact with the sealing surface, tighten the case with the special wrench.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS FINAL FILTER (IF EQUIPPED) When there is a valve (B) of the fuel main filter If the fuel pre-filter or the fuel filter is replaced, water is This filter is installed in order to reduce malfunctions drained, or the fuel tank is emptied, bleed the air caused by foreign matter entry during main filter because the air can enter the pipe and interrupt a fuel...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Turn "ON" the starter switch to activate the Turn "ON" the starter switch and activate the electromagnetic feed pump. electromagnetic feed pump for 30 seconds or more to discharge the dirt (impurities) in the fuel line. IMPORTANT: ...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS CLEANING OR REPLACING ELECTROMAGNETIC If the fuel pre-filter or the fuel filter is replaced, water is FEED PUMP FILTER drained, or the fuel tank is emptied, bleed the air because the air can enter the pipe and interrupt a fuel The electromagnetic feed pump is located near the fuel flow.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Paper filter type 5A9DD973 5A9DD973 Figure 54 CAUTION Paper filter cannot be cleaned. Replace the same without fail. Place the container with an appropriate capacity under the electromagnetic feed pump. Close the pre-filter cock. Remove the cover (1) from the main unit (5) with a wrench 17 mm.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS DEF SYSTEM SERVICE SPECIFICATIONS Check the DEF level Every 10 hours or every day Replacement of UREA filter (supply module filter) Every 3000 hours Replacement of balloon filter Every 4000 hours DEF tank Capacity 31.7 gal.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACEMENT OF BALLOON FILTER Replacement procedure Remove cap of the urea solution tank. IMPORTANT: Turn OFF the ignition key and check that operation ・ of the supply module has stopped. (It may take 3 minutes or more.) Components 0BCBF3D0 0BCBF3D0...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Remove the 3 bolts (1), then remove the urea filler Install the new balloon filter (1) over the urea filler neck (2). neck (2). CAUTION When removing, be sure to remove wire band ・...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Insert the balloon filter (1) and the urea filler neck Tighten the 3 bolts (1) to the specified torque and (2). install the urea filler neck (2). Urea filler neck tightening torque: 2.95 ± 0.37 ・...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS DRAINING NOTE: Turn OFF the ignition key and check that operation of the supply module has stopped. (It may take for 3 minutes or more.) Remove cap (1) of the DEF tank. 21524078 Figure 71 Install a container of a suitable capacity under the drain plug (2).
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS RELEASING PRESSURE IN THE Follow the step below to release all residual pressure HYDRAULIC SYSTEM Put a hexagonal wrench into the side block. IMPORTANT: Before carrying out any work on the Turn a wrench clockwise, then turn the cap hydraulic system, there should be no pressure in any of counter clockwise about 30°(Air will be out) the circuits.
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See Bleeding air from the hydraulic components. IMPORTANT: If metal filings are discovered in the replaced filters, contact your Link-Belt forestry machine Dealer. WARNING Before carrying out any service work on the hydraulic system it is necessary to allow it to cool down. The temperature should not be more than 104.0 °F (40°C).
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS LEVEL IN THE RESERVOIR Check the maximum and minimum level by monitoring the sight gauge. Install the plate and the Park the forestry machine on a flat and level place, 4 bolts. Replace the O-ring if required. and arrange the attachment as shown in the figure.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACING THE RESERVOIR BREATHER RETURN FILTER REPLACEMENT Insert a hexagonal wrench in the side block (1) and Release all pressure in the hydraulic reservoir. See turn it clockwise. RELEASING PRESSURE IN THE HYDRAULIC SYSTEM(Page 7-33).
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS CLEANING AND REPLACEMENT OF THE SUCTION REPLACING THE HYDRAULIC FLUID SCREEN Release all pressure in the hydraulic tank. Release all pressure in the hydraulic reservoir. See RELEASING PRESSURE Releasing Pressure in the Hydraulic System. HYDRAULIC SYSTEM(Page 7-33).
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS Move each control several times to remove any air in the system. Swing the upperstructure evenly left to right two complete turns or more. Place the forestry machine in position and then stop the engine. Check the oil level in the hydraulic tank and add oil as required and check that there are no air bubbles in the hydraulic tank.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS SWING REDUCTION GEAR BLEEDING AIR FROM THE HYDRAULIC COMPONENTS Set the engine at a low idle, and loosen the hose connected with the joint of the drain port. Check that oil IMPORTANT: After bleeding air from the components, oozes from there.
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS AIR CLEANER SERVICE SPECIFICATIONS Every 250 hours or when " AIR FILTER " is indicated on Inspect and clean the outer element the monitor Replace the outer element Every 1000 hours or after cleaning 5 times Replace the inner element Every 1000 hours INSPECTING THE ELEMENT...
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CHAPTER 7 - LUBRICATION, FILTERS, AND FLUIDS REPLACING THE ELEMENTS Install the cover with the dust port (1) at the bottom. Release the fasteners and remove the cover. 4446F9DC Figure 95 Check the dust port to make sure it is not clogged 74899014 Figure 92 Remove the outer element.
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Remove the dipstick (2). The level should come up it contains metal filings or foreign matter, contact your to the hatched area. If necessary, top off through Link-Belt Dealer. the filler port (1). Remove the filler plug (1) and add the oil.
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If there are pieces of metal or foreign objects in the oil, Repeat steps 2 through 5 for the other travel consult your Link-Belt Forestry machine Dealer. reduction gear. Insert plug (1) with seal tape wrapped around it.
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS TRACKS MAINTENANCE SPECIFICATIONS Clean Every 50 hours or every week Check tension Every 50 hours or every week Every 250 hours (after the first 50 hours during the run- Check Shoe Bolt torques in period) Choose a high speed with the travel speed selector...
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS CHECKING THE TENSION TO INCREASE TENSION Park the forestry machine on flat, horizontal ground. With the track raised, clean the grease fitting adaptor and the grease fitting. Clean the tracks. Connect the grease pump. Inject grease to obtain Place the upperstructure at right angles to the right amount...
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS TIGHTENING TORQUE OF THE TRACK SHOE The tightening torque of the screws must be: Standard track pad 700 mm (27.559 in.) track pad Tightening torque of each 406 ± 21 lbf・ft(550 ± 29 N・m) NOTE: ...
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The service life normally lasts until overhaul, but check visually from time to time before work for oil leakage. If oil leakage is found, component replacement is necessary. Contact your Link-Belt forestry machine Dealer. CB8D60C8 Figure 8...
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS RADIATOR AND OIL COOLER MAINTENANCE SPECIFICATIONS Check for leakage Every 10 hours or every day Clean Every 500 hours CLEANING Attach the lower net, and then attach the upper net. Stop the engine, and remove the starter switch key. During attachment, check that the nets are firmly fit on the guide rail.
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS FAN AND ALTERNATOR BELT MAINTENANCE SPECIFICATIONS Visual check Every 10 hours or every day Check belt tension Every 250 hours CHECKING THE TENSION ADJUSTING THE TENSION Tightening torque of the lock nut (1): 56.064 lbf・ft. (76 IMPORTANT: Operating the engine with loosened belt N・m)
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS REPLACING THE BELT NOTE: If the belt breaks, the message "ALTERNATOR" is displayed on the message screens. Stop the engine, remove the starter switch key, and then replace the belt. Loosen the lock nut (1) and the mounting bolt (2). Lightly tighten the lock nut (1) until its seating face touches.
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ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES SERVICE SPECIFICATIONS Check Every 1000 hours NOTE: Contact your Link-Belt forestry machine Dealer to check the adjustment. FUEL TANK FILTER SERVICE SPECIFICATIONS Cleaning of filter: Check periodically. Remove the filter, and clean it with diesel oil.
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Normal Very oily or weeping Each time the cylinder rod is extended, a ring of oil can be seen on the rod. Contact your Link-Belt forestry machine Dealer Leakage Each time the rod retracts, the excess oil drips from the gland.
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FIRE EXTINGUISHER (NOT SUPPLIED) It is recommended to have a fire extinguisher on the forestry machine. The fire extinguisher is available from your Link-Belt Dealer and can be installed on the forestry machine. MAINTENANCE SPECIFICATIONS Examine the fire extinguisher and make sure it is not...
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS PROTECTION OF ELECTRIC/ELECTRONICS SYSTEM DURING CHARGING OR WELDING DANGER Wrong operation or service of the machine may result in an accident. Unauthorized machine modification may cause serious influence to the machine. Consult with the authorized dealer for change, addition of equipment or modification to the machine. Do not modify the machine without permission.
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS DISCONNECTION OF ELECTRICAL CIRCUITS DURING CHARGING OR WELDING E0075E4B Figure 17 Alternator SCR Sub-harness connection connector Nox sensor connection connector Battery Disconnect Switch Battery terminal 8-12...
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS AIR CONDITIONING MAINTENANCE SPECIFICATIONS Clean the intake filter Every 50 hours Clean the air recycling filter Every 50 hours Have checked by a specialist Every 6 months Replace the filters Every 2000 hours CLEANING THE FRESH AIR INTAKE FILTER The components of the air conditioning system need servicing at regular intervals.
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(A) Very few bubbles observed, then transparent at first, then whitish: "Normal". (B) The bubbles are numerous: check the unions and contact your Link-Belt forestry machine Dealer. (C) No bubbles are visible: check the unions and contact your Link-Belt forestry machine Dealer.
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A gas spring is located in the engine hood and in the toolbox. In the following cases, request inspection, service, and replacement from the Link-Belt forestry machine dealer. ・ If the engine hood, the toolbox will not be opened without force.
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS RETIGHTENING OF BOLTS AND NUTS [After the first 50 hours for a new machine] [Service every 250 hours] Tighten or retighten all the bolts and nuts according to the table. Also, check for loose or missing bolts and nuts before and after daily operations. Retighten any that are loose and install new ones if any are missing.
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS CAUTION Counterweight installation bolts may loosen if the counterweight hits a hard obstacle during a swing or travel operation. Check the counterweight to see if it is properly tightened after the first 50 hours and then every 250 hours. How to check: Tap on the bolt head with an inspection hammer.
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NOTE: This chapter describes the easy diagnostic methods for engine-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the Link-Belt forestry machine dealer. PROBLEM POSSIBLE CAUSE SOLUTION Defect in starter switch (Deactivation Check the starter switch.
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Poor suction Clean or replace the element. Defect in fuel injection pump Excessive consumption of fuel Poor injection of fuel injection nozzle Consult the Link-Belt forestry machine dealer. Incorrect fuel injection timing Low compression Excess oil Drain the oil down to the correct level.
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS FORESTRY CAB - POLYCARBONATE CLEANING INSTRUCTIONS The following instructions provide you with the proper way to clean the polycarbonate used on the forestry cab. Periodic cleaning of Makrolon® polycarbonate, using correct procedures with compatible household cleaners, is recommended to prolong the service life of your material.
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CHAPTER 8 - MAINTENANCE AND ADJUSTMENTS Special Note: The edges of your polycarbonate sheet are not protected with an abrasion and chemical resistance hard coating. Do not allow cleaning solutions and solvents to pool along the edges for any length of time. Always rinse edges thoroughly with generous amounts of lukewarm clean water.
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CHAPTER 9 - ELECTRICAL SYSTEMS CHAPTER 9 - ELECTRICAL SYSTEMS FUSES NOTE: Before replacing fuses or relays, set the starter switch key to the "STOP" position. NOTE: Never confuse amperages during replacement. When opening the cover in the rear of the operator's seat, you will find a fuse box.
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CHAPTER 9 - ELECTRICAL SYSTEMS FUSE FUNCTION 1265DD37 1265DD37 Figure 2 FUSE BOX 1 FUSE BOX 2 Name Name Key switch (10 A) Seat Heater (10 A) Accessory (10 A) Wiper, washer (15 A) GPS controller (10 A) Cigar lighter (10 A) Monitor...
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CHAPTER 9 - ELECTRICAL SYSTEMS BATTERY DISCONNECT SWITCH CAUTION This switch is located near the battery behind the left The DEF SCR system continues to operate for side door. approximately 3 minutes after the starter switch is set to the "OFF" position in order to suck back the circulating DEF in the line to the DEF tank.
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CHAPTER 9 - ELECTRICAL SYSTEMS BATTERY WARNING MAINTENANCE SPECIFICATION Before any operation on the components of the electrical circuit, put the key switch in the shut down Checking the charge state Every 50 hours position. When disconnecting the battery cables, Checking the electrolyte level Every 250 hours always disconnect the negative (-) cable first.
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CHAPTER 9 - ELECTRICAL SYSTEMS CHECKING A BATTERY Make sure the battery terminals are clean and coated with grease and the cables are properly tightened. Checking the charging state and the electrolyte level is carried out using the indicator: Green: Normal ...
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Connect the positive (+) auxiliary cable to the positive (+) terminal of the booster battery (2). Contact your Link-Belt Forestry machine Dealer to check the alternator. Connect the negative (-) auxiliary cable to the negative (-) terminal of the booster battery (3).
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Before lowering or raising, ensure the cab can be tilted attachment, the counterweight must be removed. without any interference to the cab and riser. Contact your Link-Belt Dealer. Ensure that any loose items in the cab are secured or removed before tilting the cab.
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CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS CONTROL PANEL OPERATION WHEN LOADING To raise the cab to working position. Press the idle mode switch (1) to turn the auto idle Open both left side doors (Behind cab riser) to switch to “OFF.”...
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CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS LOADING THE FORESTRY MACHINE After the system is completely loaded onto the trailer, swing the upper structure and lower the WHEN ATTACHMENT IS MOUNTED attachment to the lower end of the trailer ramp. Put a block behind and front of a tire.
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CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS Use blocks and chains to fix the system and the With the travel reduction gear facing the trailer attachment onto the trailer. (Refer to page 10-5.) ramp, orient the machine to the opposite direction of the trailer.
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CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS TIE DOWN ON TRANSPORT VEHICLE Use blocks and chains to fix the machine onto the trailer.(Refer to 10-5) [Example 1] AA594890 Figure 14 5FA7B972 Figure 16 Wire rope Wire rope Padding Block Chock Chock Padding...
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CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS [Example 2] Secure the lower frame to the trailer by passing chains through the chain mounting holes (for transport) in the lower frame and tensioning the chains in an X shape. Secure both the front and rear of the lower frame in the same manner using chains.
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(3). Use Before lifting the forestry machine always contact your a supporting bar (2) that will keep the rope away Link-Belt Dealer for any special circumstances with your from the forestry machine. Make sure the lifting forestry machine.
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・ inspection. Also remember to check the hydraulic fluid level. ・ For disassembly, assembly or transportation, contact Link-Belt dealer. GUARDRAIL CAUTION If any transport restrictions in the relevant laws and regulations are not met, removal of the guardrail is required.
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CHAPTER 10 - TRANSPORTATION & STORAGE INSTRUCTIONS DISASSEMBLY WEIGHT 941E845D Figure 21 Code Part name Weight (lb) Weight (kg) Operating weight 75,332.349 34,170 Upper component (including CW and TTB) 35,825.305 16,250 Counterweight 9,369.695 4,250 Lower component (with grouser shoe) 28,505.919 12,930 Main unit weight 64,331.224...
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Apply antirust oil to the exposed surfaces of the cylinder rods and take other necessary measures to prevent rusting. Consult your Link-Belt dealer for information on preventing cylinder rods from rusting. In order to prevent rusting in the fuel tank, fill the fuel tank to full.
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Make sure you consult your Link-Belt dealer. Confirm that no warning messages or diagnostic trouble codes are displayed on the monitor.
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CHAPTER 11 - SPECIFICATIONS CHAPTER 11 - SPECIFICATIONS 3240 TL ENGINE Make ISUZU Type AR-4HK1X Number of cylinders SAE net horsepower 160 HP (119.3 kW) @ 1,800 rpm Displacement 317 cu in (5.2 L) Maximum Torque 457 lbf・ft. (620 N・m) @ 1,600 rpm Starter 24 V-5.0 kW...
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CHAPTER 11 - SPECIFICATIONS TRAVEL: Two-speed independent hydrostatic travel with axial piston motors. Hydraulic motor powered output shaft coupled to a planetary reduction unit and track sprocket. All hydraulic components mounted within the width of side frame. Automatic downshift. Single pedal travel. Spring applied, hydraulically released disc parking brake built into each motor.
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CHAPTER 11 - SPECIFICATIONS WORKING RANGE 5A72BD91 Figure 2 Machine Equipped with Logging Attachment A. Maximum Reach 36'5" (11.10 m) B. Maximum Reach @ Ground Level 35'9" (10.89 m) C. Maximum Depth 12'3" (3.74 m) D. Maximum Height 42'9" (13.02 m) E.
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CHAPTER 11 - SPECIFICATIONS 3240 RB ENGINE Make ISUZU Type AR-4HK1X Number of cylinders SAE net horsepower 160 HP (119 kW) @ 1,800 rpm Displacement 317 cu in (5.2 L) Maximum Torque 457 lbf・ft. (620 N・m) @ 1,600 rpm Starter 24 V-5.0 kW ELECTRICAL SYSTEMS Circuit...
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CHAPTER 11 - SPECIFICATIONS TRAVEL: Two-speed independent hydrostatic travel with axial piston motors. Hydraulic motor powered output shaft coupled to a planetary reduction unit and track sprocket. All hydraulic components mounted within the width of side frame. Automatic downshift. Single pedal travel. Spring applied, hydraulically released disc parking brake built into each motor.
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CHAPTER 11 - SPECIFICATIONS WORKING RANGE HIGH LIFT POSITION 4192DCF8 Figure 5 Machine Equipped with 18'8" (5.70 m) Boom, 9'8" (2.94 m) Arm in High-Lift Position A. Maximum reach 32'6" (9.91 m) B. Maximum reach @ ground level 31'8" (9.66 m) C.
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CHAPTER 11 - SPECIFICATIONS STD POSITION 9EFEDA18 Figure 6 Machine Equipped with 18'8" (5.70 m) Boom, 9'8" (2.94 m) Arm in Standard Position A. Maximum reach 32'6" (9.91 m) B. Maximum reach @ ground level 31'8" (9.66 m) C. Maximum dig depth 20'8"...
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CHAPTER 11 - SPECIFICATIONS 3240 PH ENGINE Make ISUZU Type AR-4HK1X Number of cylinders SAE net horsepower 160 HP (119.3 kW) @ 1,800 rpm Displacement 317 cu in (5.2 L) Maximum Torque 457 lbf・ft. (620 N・m) @ 1,600 rpm Starter 24 V-5.0 kW ELECTRICAL SYSTEMS Circuit...
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CHAPTER 11 - SPECIFICATIONS TRAVEL: Two-speed independent hydrostatic travel with axial piston motors. Hydraulic motor powered output shaft coupled to a planetary reduction unit and track sprocket. All hydraulic components mounted within the width of side frame. Automatic downshift. Single pedal travel. Spring applied, hydraulically released disc parking brake built into each motor.
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CHAPTER 11 - SPECIFICATIONS WORKING RANGE 41DBD764 Figure 9 Machine Equipped with Logging Attachment High Narrow Undercarriage A. Maximum Reach 28'10" (8.80 m) B. Maximum Reach @ Ground Level 28'0" (8.53 m) C. Maximum Depth 13'6" (4.12 m) D. Maximum Height 32'7"...
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Regarding RemoteCARE equipment, NEVER disassemble, repair, modify or move the controllers, antenna, or wire harnesses. This may cause failure or fire on the RemoteCARE equipment or the machine itself. Your Link-Belt Dealer will install, remove, and repair the RemoteCARE equipment.
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CHAPTER 11 - SPECIFICATIONS DOCUMENT NOTE: The follow document is included in this manual only for providing emission control warranty information. For all parts, service, and warranty requirements please contact your local Link Belt Forestry Machine dealer. 11-18...
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INDEX CAB LUBRICATION CHART..........6-10 CAB TILTING PROCEDURE (IF EQUIPPED)....10-1 3240 PH................11-12 CAMERA ANGLE DISPLAY...........4-25 3240 RB................11-6 CAMERA GUIDELINES..........4-51 3240 TL................11-1 CAPACITY OF SYSTEMS AND COMPONENTS....11-2, 11-7, 11-13 ACCESS TO THE BATTERIES........9-4 CARB................11-37 ADDING DEF..............7-6 CATWALKS..............4-3 ADJUSTING THE TENSION........8-2, 8-6 CHAIN SHOT..............3-1...
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CHAPTER 12 - INDEX DISCONNECTION OF ELECTRICAL CIRCUITS FORESTRY CAB - POLYCARBONATE CLEANING DURING CHARGING OR WELDING......8-12 INSTRUCTIONS............. 8-20 DISPLAY CONFIGURATION......... 4-40 FORESTRY MACHINE.............2-5 DOCUMENT..............11-18 FORESTRY MACHINE COMPONENTS......2-1 DRAINAGE AND SUPPLY..........7-43 FORESTRY MACHINE IDENTIFICATION LOCATIONS. 2-5 DRAINING............. 7-17, 7-32 FORESTRY MACHINE SERIAL NUMBER AND ENGINE DRAINING AND REFILLING..........
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CHAPTER 12 - INDEX HYDRAULIC PUMPS:........11-1, 11-6, 11-12 MONITOR SWITCH............4-12 HYDRAULIC SYSTEM..... 7-34, 11-1, 11-6, 11-12 MOUNTING AND DISMOUNTING PRECAUTIONS..3-3 MOVE AWAY FROM ME - HAND SIGNAL....3-28 ICONS RELATED TO USE ATTACHMENT OR DEF SCR SYSTEM................. 4-35 NORMAL DISPLAY MODE..........4-15 ID LABEL (B)..............2-6 NORMAL SCREEN DISPLAY (When Machine Status Is IDENTIFICATION NUMBERS..........
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CHAPTER 12 - INDEX REMOVING THE ATTACHMENT FROM THE SLOWLY RAISE THE LOAD OR TOOL - HAND SIGNAL FORESTRY MACHINE...........10-1 ..................3-29 REPLACEMENT OF BALLOON FILTER....... 7-29 SPECIFIC PRECAUTIONS TO THIS FORESTRY REPLACEMENT OF UREA FILTER (SUPPLY MODULE MACHINE................. 3-7 FILTER)................
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CHAPTER 12 - INDEX UNLOADING THE FORESTRY MACHINE....10-6 UNLOCKED..............4-44 UPPERSTRUCTURE............6-2 USE OF SECURITY FUNCTION........5-4 USER INFORMATION MODE........4-36 UTILITY SAFETY............. 3-2 WEIGHTS..........11-2, 11-7, 11-13 WHEN ATTACHMENT IS MOUNTED......10-3 WHEN ATTACHMENT IS NOT MOUNTED....10-4 WHEN DEF RUNS OUT..........5-11 WHEN USING AGAIN..........
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