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UNI-TROL PO-30 H Instruction Manual

Wheel rim straightening machine
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WHEEL RIM STRAIGHTENING MACHINE
Model PO-30 H
Instruction Manual
"UNI-TROL" Co.Ltd.
Ul. Estrady 56
01-932 Warsaw, Poland
tel./fax (+4822) 817 94 22 & 834 90 13 (14)

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Summary of Contents for UNI-TROL PO-30 H

  • Page 1 WHEEL RIM STRAIGHTENING MACHINE Model PO-30 H Instruction Manual “UNI-TROL” Co.Ltd. Ul. Estrady 56 01-932 Warsaw, Poland tel./fax (+4822) 817 94 22 & 834 90 13 (14)
  • Page 2 Model PO-30 H Serial number Production date MANUFACTURER “UNI-TROL” Co.Ltd. Ul. Estrady 56 01-932 Warsaw, Poland tel./fax (+4822) 817 94 22 & 834 90 13 (14) Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 3 13.0 ACCESSORIES 14.0 HEALTH AND SAFETY REGULATIONS 15.0 ELECTRICAL SYSTEM SCHEME 16.0 HYDRAULIC SYSTEM SCHEME 17.0 PICTURE CATALOGUE OF SPARE PARTS 18.0 DECLARATION OF CONFORMITY Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 4 - the machine must be located in such a way that the operator can access it from the front or from the back, not restricting his hands’ movements, far from a wall or other machines. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 5 - You must not use spare parts other than those supplied by the manufacturer. - The machine’s spare parts and accessories have to meet safety regulations. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422...
  • Page 6  Getting of oil in the eyes: Wash the eyes with water.  Oiled skin: Wash your skin with soap and water. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 7 The above given recommendation are of a general character. These are general principles for fire-extinguishers’ use. Detailed application each kind fire-extinguisher is provided by its manufacturer on customer’s order. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 8 450 kg straightening servo-motor’s force 45 kN APPEARANCE The machine’s dimensions with the description of its main parts are presented in the figure 1. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 9 Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 10 Straightening and mounting operations on the machine are carried out by means of the hydraulic servo-motors. The use of the hydraulic pump provides the pressure of 200 bar – the working Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422...
  • Page 11 - Always control the direction of the motor’s movement. Rotation in the wrong direction may damage the motor and the machine. - Do not overload the machine’s hand control lever. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 12 Fig. 3. Hydraulic pump Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 13 (Fig.4 no.6) are set in the holes of the screws which fix the wheel to the car’s hub. - Put the washer (Fig.4 no.7) on the spindle (the flat side to mechanical pressure) Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422...
  • Page 14 The operator must remember that all repairs of rims must be perform with his special attention and use adequate working tools and with safety measures. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 15 Pressing the lever number 4, the straightening piston number 2 turns it around and moves the hook number 5 along. 1. Machine’s frame 2. Straightening piston 3. Support 4. Lever 5. Spreading hook 6. Bolt Fig. 5. Hook device Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 16 D=59 mm 27 4-bolt mechanical pressure D=140 mm 28 5-bolt mechanical pressure D=140 mm 29 Universal mechanical pressure D=205 mm 30 Wheel rim spreading device Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 17 - clean your work place carefully; - clean and put away your personal protectors; - check if your work place will not be hazardous after your departure. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 18 13. FAN 14. RECTIFIER 15. EMERGENCY STOP BUTTON ( ENERGIA STOP) 16. WARNING LIGHT 17. TRANSFORMER 400 V / 24 V 18. MAIN SWITCH Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 19 5 – hydraulic pump switch 9 – hydraulic adapter demounting switch 10 – hydraulic adapter mounting switch 15 – emergency stop (ENERGIA STOP) Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 20 4. Rotating joint 5. Adapter servo-motor 6. Straightening piston Fig. 7. Hydraulic system scheme of the straightening machine with the monoblock two-chamber hydraulic divider Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 21 17. Picture catalogue of spare parts Working tools S-shaped working tool Angle working tool Hammer working tool Rods for working tools Middle rod l=178 Middle rod l=96 Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 22 17. Picture catalogue of spare parts LIMIT measurement support Scriber (magnetic mount) Preliminary Nut of adapter Locking straightening M27x2 washer lever (For PO-30 H) (For PO-30 H) Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 23 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections PN-EN ISO 4871:2012P Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 24 The technical documentation mentioned product, as specified in Annex VII A, point 1 of the Machinery Directive, is located in the headquarters Uni-trol Ltd. (address as above) and will be made available to the competent national authorities for at least ten years from the date of the last piece.