UNI-TROL PO-22 Instruction Manual
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UNI-TROL PO-22 Instruction Manual

Wheel rim straightening machine
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WHEEL RIM STRAIGHTENING MACHINE
Model PO-22
Instruction Manual
"UNI-TROL" Co.Ltd.
Ul. Estrady 56
01-932 Warsaw, Poland
tel./fax (+4822) 817 94 22 & 834 90 13 (14)

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Summary of Contents for UNI-TROL PO-22

  • Page 1 WHEEL RIM STRAIGHTENING MACHINE Model PO-22 Instruction Manual “UNI-TROL” Co.Ltd. Ul. Estrady 56 01-932 Warsaw, Poland tel./fax (+4822) 817 94 22 & 834 90 13 (14)
  • Page 2 MANUFACTURER “UNI-TROL” Co.Ltd. Ul. Estrady 56 01-932 Warsaw, Poland tel./fax (+4822) 817 94 22 & 834 90 13 (14) TABLE OF CONTENTS 1.0 INTRODUCTION Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 3 The manual must be kept in a safe and easily accessible place. The manufacturer or the distributor shall not be liable for any damages arising from not observing Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422...

  • Page 4: Operators' Training

    Connecting the machine to power supply requires the following parts: - a separate electric switch which meets the safety regulations; - a suitable circuit breaker; Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...

  • Page 5: Industrial Safety

    The electric wires can be scrapped as the copper scrap. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422...
  • Page 6 YES* CO2 fire-extinguishers YES* YES* use only when there is no better fire-extinguisher nearby and when the fire is modest. Inflammable liquids Water fire-extinguishers Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...

  • Page 7: Technical Data

    - a device to locate rim deformations; - mounting mechanical pressures with regulated set bolts; - a lever for preliminary rim straightening. 10.2 TECHNICAL DATA Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 8 450 kg straightening servo-motor’s force 45 kN APPEARANCE The machine’s dimensions with the description of its main parts are presented in the figure 1. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 9 Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...

  • Page 10: Electrical System

    Straightening and mounting operations on the machine are carried out by means of the hydraulic servo-motors. The use of the hydraulic pump provides the pressure of 200 bar – the working Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422...
  • Page 11 - Always control the direction of the motor’s movement. Rotation in the wrong direction may damage the motor and the machine. - Do not overload the machine’s hand control lever. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 12 Fig. 3. Hydraulic pump Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 13 - On the spindle (Fig.4 no.2), slide the centering ring (Fig.4 no.3) with the outer diameter adapted to the diameter of central hole of rim. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 14 The operator must remember that all repairs of rims must be perform with his special attention and use adequate working tools and with safety measures. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 15 Pressing the lever number 4, the straightening piston number 2 turns it around and moves the hook number 5 along. 1. Machine’s frame 2. Straightening piston 3. Support 4. Lever 5. Spreading hook 6. Bolt Fig. 5. Hook device Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 16 D=59 mm 27 4-bolt mechanical pressure D=140 mm 28 5-bolt mechanical pressure D=140 mm 29 Universal mechanical pressure D=205 mm 30 Wheel rim spreading device Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 17 - clean your work place carefully; - clean and put away your personal protectors; - check if your work place will not be hazardous after your departure. Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...

  • Page 18: Electrical System Scheme

    13. FAN 14. RECTIFIER 15. EMERGENCY STOP BUTTON ( ENERGIA STOP) 16. WARNING LIGHT 17. TRANSFORMER 400 V / 24 V 18. MAIN SWITCH Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 19 5 – hydraulic pump switch 9 – hydraulic adapter demounting switch 10 – hydraulic adapter mounting switch 15 – emergency stop (ENERGIA STOP) Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 20 4. Rotating joint 5. Adapter servo-motor 6. Straightening piston Fig. 7. Hydraulic system scheme of the straightening machine with the monoblock two-chamber hydraulic divider Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 21 17. Picture catalogue of spare parts Working tools S-shaped working tool Angle working tool Hammer working tool Rods for working tools Middle rod l=178 Middle rod l=96 Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 22 17. Picture catalogue of spare parts LIMIT measurement support Scriber (magnetic mount) Preliminary Nut of adapter Locking straightening M27x2 washer lever Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 23 Acoustics - Declaration and verification of noise emission values of machinery and equipment PN-EN 50419:2008P Marking of electrical and electronic equipment in accordance with Article 11 (2) of Directive 2002/96/CE (WEEE) Uni-trol Co. Ltd. , ul.Estrady 56, 01-932 Warsaw, Poland Ph./Fax + 4822 817 9422 e-mail: office@unitrol.pl...
  • Page 24 The technical documentation mentioned product, as specified in Annex VII A, point 1 of the Machinery Directive, is located in the headquarters Uni-trol Ltd. (address as above) and will be made available to the competent national authorities for at least ten years from the date of the last piece.

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