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DVO JADE X Series Service Manual

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JADE X SERIES FULL SERVICE GUIDE
Version 2.1

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Summary of Contents for DVO JADE X Series

  • Page 1 JADE X SERIES FULL SERVICE GUIDE Version 2.1...
  • Page 2 Forks and rear shocks contain fluids and air under extreme pressure. DO NOT attempt to disas- semble any portion of a DVO Suspension product unless instructed to do so by a DVO Suspension 4. Make sure your wheel is attached and centered properly in order to avoid any contact with the authorized technician.
  • Page 3 ......Page 6-23 *Always wear your safety gear while working on suspension products. We care about you, make sure you wear your safety glasses and protective gloves while servicing DVO Suspension Products. Damper Bleed .
  • Page 4 Damper Service EYE HAZARD (For PRO damper, proceed to step number 12) Rotate the spring preload collar counter- clockwise to decrease tension on the Using a 2mm allen wrench, remove the spring, and remove the lower spring compression knob fixing bolt. clip.
  • Page 5 Damper Service (continued) Remove the spring, and then the Remove and replace the o-ring on the centering washer. compression loader cap and set aside. Gently grasp the nut of the compression Gently clamp the shock housing in a unit with needle nose pliers, and lift the vice with the shaft/eyelet facing up/ assembly out.
  • Page 6 Damper Service (continued) Using a small pick, remove the o-ring If you are servicing a new shock for the from the upper housing. Remove the first time, you will need to remove the alignment pin from the reservoir as wax pellet from the bleed screw before it shown.
  • Page 7 Damper Service (continued) Reinstall the new glide ring by pressing Apply a light coat of grease to both end it on as shown. of the seals on the new damper end cap, slide back onto shaft, and then remove the shaft bullet. Rotate the rebound knob counter- Begin reassembling the piston bolt group.
  • Page 8 Damper Service (continued) Using a 16mm socket, torque the piston R e m o v e t h e o - r i n g f r o m t h e bolt to 15Nm. compression adjuster. Remove the o-ring from the LSC knob. Reinstall and apply a light coat of Using a 3mm allen wrench and a 9mm grease to the housing o-ring and...
  • Page 9 Damper Service (continued) Using a 3mm allen wrench, and a 9mm Remove and replace the o-rings. wrench or socket, torque the piston nut to 3N.m and set aside. Use 10mm and 9mm wrenches and Apply a light coat of grease to the disassemble the LSC assembly.
  • Page 10 Damper Service (continued) Apply Loctite 243 Blue to the threads of Apply a coat of grease to the piston the LSC needle cap and allow to fully o-ring surface. Press the piston group cure. Thread the collard nut into the into the housing (it can be helpful to assembly.
  • Page 11 Damper Service (continued) Damper Service (continued) Insert the detent springs back into the Place a 3mm allen key into the end nut cap. Apply a light coat of grease to the of the compression loader and push the tops of the springs and holes, and place needle out.
  • Page 12 Damper Service (continued) Apply a thin layer of grease to the Over your catch basin, fill the bladder o-rings on the loader and the inside of reservoir with oil. Slowly press the the reservoir, and place the loader in the bladder back into the reservoir (oil will reservoir.
  • Page 13 Damper Bleed Thread the damper end cap in and then Using a shock pump, inflate the bladder torque to 20Nm. using a 24mm crows- to your desired pressure. Suggested foot wrench. range is 140-180PSI. Do not exceed 180psi. Fix the shock in the vice in an upright, Reinstall the bladder air cap and then angled position as shown, and remove reinstall the spring preload collar and...
  • Page 14 Spare Parts Rebuild Kit Contents ITEM NO. PART NUMBER DESCRIPTION D191-9010 DVO1421015 END CAP QTY. QTY. RAA 095 END CAP DUST SEAL ITEM NO. PART NUMBER DESCRIPTION ITEM NO. PART NUMBER DESCRIPTION REE112 14MM BUSHING 205-9021 AIR CAP JADE X/ TOPAZ 2021 BLK 1429004-30 PISTON BOLT GROUP JADE X RAA 096...
  • Page 15 Notes...