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Summary of Contents for DVO DIAMOND
- Page 1 SEAL SERVICE & CASTING CLEANING...
- Page 2 Tools needed: This manual will guide you step by step performing a seal service and casting cleaning on a DVO Allen key- 2.5mm Diamond. Please follow each instruction carefully to 32mm thin wall socket achieve the best and safest results.
- Page 3 Remove 2.5mm bolt from low speed Use the 32mm socket to loosen adjuster. damper side top cap. Do not completley unthread. Lift the high and low speed Use the 32mm socket to loosen compression adjusters up to reveal the air side top cap. Do not detent insert.
- Page 4 Use the rubber mallet and tap on the Use the 18mm socket to loosen the air footnuts until they are flush with the side footnut. casting. Do not completely remove the foot- The footnuts are now flush with the nuts from the casting. Make sure there casting.
- Page 5 Completely remove upper assembly Drain the oil from both sides of the from the casting. casting. Once the oil has been drained, re- Use an 18mm open end wrench to move both cartridges completely. remove the seal from the casting. With one hand grab the arch, and with Make sure the seal is completely the other hand, pull the upper assem-...
- Page 6 Make sure the seal area and After both dust seals have been upper bushing is thoroughly clean and removed, remvoe the foam rings from free of any debris. the casting. Use suspension clean to remove any Grab the new foam rings and soak contaminents from inside the casting.
- Page 7 Grab the foam rings from the oil con- Use the 35mm seal press to install the tainer to insert them under the seal. new seal. Use the rubber mallet to press in the The foam ring will sit under the seal new seal.
- Page 8 Raise the upper assembly until the Reinsert upper assembly into crown touches the top caps of the casting. Start with the stanchion tubes cartridges. at a slight angle as shown. Hand tighten top caps into crown. Once the stanchion tube has passed Flip the fork upside down and it should the dust seal, insert straight down.
- Page 9 Use the 18mm socket to tighten both Pour 25cc’s of 7.5 wt. oil into the air footnuts to 10nm. side. Tip: Pull up on the casting to make room for the oil to pour in. Pull the casting down until the bottom Use the 32mm socket to tighten both of the cartridges are touching the floor top caps to 20nm.
- Page 10 Line up the flat edges of the compression adjusters with the flat edges of the detent insert. Thank you for choosing DVO Suspension! If you have any further questions please email support@dvosuspension.com Use the 2.5mm allen key to tighten the For all other technical information please visit compression adjusters.
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