Page 1 MachMotion Parameters 2000 Series General Installation Manual 2000 Series Mill VFD Spindle and Sub Spindle Setup Set-up Procedure for MachMotion 2000 Series Demo Control Adding a monitor to a 2000 series Set-up Procedure for MachMotion 2000 Series Demo Control with Camera...
Page 2 2000 Series Knee Mill Installation This installation manual shows you how to install your 2000 Series knee mill control kit (KT-2050M- RP). ...
Page 3 Mount Back Panel Remove old components 1. Remove everything in the electrical enclosure besides the original transformer. 2. Measure the size of your current electrical enclosure. The new back panel is 21" x 21". If your electrical enclosure is too small you will also have to remove the original door switch. ...
Page 4 Mount Control the 2000 Series Mounting Arm Manual to mount the arm and control. Connect Control and Power Connect Cables to the Control 1. Remove round, rubber plug from the back of the control. Run conduit from the control to the back panel.
Page 5 2. Connect ethernet cables, power connector cable, and E-stop cables into the control as shown below. (For panels with the Delta VFD, there will only be 2 E-stop leads instead of...
Page 6 Connect Cables to the Back Panel 1. Connect light blue "EtherCAT" cable into N2 on the CTB servo drive.
Page 7 2. Connect the green "Machine Network" cable into the VFD. Depending on the version you may have a Delta MS300 or a Yaskawa V1000.
Page 9 3. Connect the blue "Internet" cable to your local network if you do not plan to use the built in WiFi. Internet is not necessary to run the control. However, help from our support team will be greatly limited without access to the internet. 4.
Page 10 5. For the Delta drive, connect two E-stop leads to the terminal blocks on the back panel as shown below. For E-stop, one wire should run to the 24V block and one wire into the E- stop block.
Page 11 For the Yaskawa drive, connect four E-stop cables to the E-10, E-11, E-20 and E-21 blocks as shown here.
Page 12 Note: If you have an additional external E-stop, wire it in series with the control E-stop. You will need to connect your external E-stop into the 24V block and the other side into the blank terminal block. Then connect the red wire from the control E-stop into the blank terminal block as well. Finally, put the black wire from the control E-stop into the terminal block labeled E-Stop. ...
Page 13 3. Connect primary side of the transformer to 240VAC from the two 4FU fuses shown below. Then connect the secondary side to 5CB and terminal 502. Make sure to ground the secondary side of the transformer. In the example above, you would ground X2. ...
Page 14 Run Cables Route Motor Cables Run the motor cables (Encoder and power) from the motors to the back panel. If the machine was equipped with CNC components before the retrofit the cables can usually follow the path of the old motor cables.
Page 16 Wire Spindle Motor Determine if your machine has the Delta MS300 or the Yaskawa V1000 VFD. Delta MS300 1. Remove the cover from the Delta MS300 VFD as shown.
Page 17 2. Connect your spindle motor to the terminals labeled U/T1,V/T2, and W/T3 as shown in the below image. ...
Page 18 3. Connect the two leads from your brake resistor to +2/B1 and B2 terminals on the VFD as shown in the figure below. Yaskawa V1000 1. Loosen screw and remove outer plastic cover.
Page 19 2. Press tab to remove second plastic cover.
Page 20 3. Connect your spindle motor to the terminals labeled U/T1,V/T2, and W/T3 as highlighted in the below image.
Page 21 4. Connect the two leads from your brake resistor to B1 and B2 terminals on the VFD as shown below.
Page 22 Wire Inputs and Outputs Wire any inputs and outputs as shown in the diagrams below. Output Commons Please note, the output common comes pre-jumpered to the 120v circuit to the left of output wiring block as shown below. Verify the voltage of each output destination before wiring. If any of your outputs run on 24VDC, make sure the output common for that output is jumpered to 24V.
Page 23 Wiring Lube System...
Page 24 Wiring Coolant System For a contactor with 120VAC coil, wire it as shown. ...
Page 25 Note: The contactor shown above is not included. Use the original contactor on your machine. Coolant Pump Power You can power up to a 0.5 hp 3 phase coolant motor. To run a 3 phase motor, the back panel will have to be powered with 3 phase.
Page 26 Wiring Spindle Brake...
Page 27 Wiring Tool Setter...
Page 28 Wiring Probe...
Page 29 Power System Up Carefully inspect incoming power to make sure it is within range for your system. Most systems use 208-240 VAC. We recommend utilizing a Multimeter to check incoming power. If using 3 Phase, check all 3 phases. 1. Turn the door switch on. Check the transformer is outputting the correct voltage as well.
Page 30 Carefully jog each axis. Confirm that they are traveling in the right direction. You can verify your axis direction using this diagram. It's based off of the right hand rule. Make sure to reference the TOOL and not the table movement. ...
Page 31 If a motor is traveling in the wrong direction it can be easily reversed in the Mach4 software. First you will need to make sure your control is Disabled. Navigate to the top left of the screen and click Configure>Control and then click on the Motors. Select the problem motor and check the Reverse check box.
Page 32 Configure Software There are two options for setting up units and soft limits. Typically, the easiest way is to use the MachMotion Knee Mill Setup Wizard. Knee Mill Setup Wizard Select the Kneemill Setup Wizard from the Configure drop down on the main menu. This will guide you through an initial setup process that will allow you to set axis unit calibration, soft limits, and spindle calibration.
Page 33 Units To set the units for each axis, the pitch of the ballscrew, the number of teeth on the ballscrew pulley, and the number of teeth on the motor pulley must be known. An advanced option is available for other systems of motion or if the data is not known. The wizard will go through each axis individually in order (X, Y, Z).
Page 34 Soft limits It is suggested to go through this part with the machine disabled and to use the handwheels to move the machine. It is possible to move the machine with the jog functionality or pendant if the speed is turned down and caution is used. Use extreme caution when jogging the machine.
Page 35 machine physical limits and within any limit switches on the machine, but should encompass most of the usable machine. For each position, you will either need to select Set Softlimit or Skip in order to proceed. As you move through the wizard, the image will change to help you visualize the correct positions. When you set the maximum softlimits for each machine, the control will set your Home position to the same place, unless the machine has previously been homed.
Page 36 After exiting the wizard, limits will be activated. It is now possible to enable the machine and jog the axes into their limits. When the limit is reached, the machine will cease moving in that direction. It is a good idea to turn down the jog rate and test the limits at this point. Use extreme caution while testing limits in the event that an axis was accidentally skipped or set at an incorrect position.
Page 37 Spindle Calibration The spindle calibration wizard requires you to read the specifications from the spindle and insert them into the wizard. The information needed is the maximum RPM for low gear, the maximum RPM for high gear, and the amps for full load. These should be input and then Save selected. The spindle can be tested by inputting a spindle speed on the screen and then pressing the ...
Page 38 If you want to calibrate your spindle with a tachometer, please see the VFD - Spindle Calibration documentation. Backlash In the case that you have less then .0005" of backlash, this step may be skipped. Backlash compensation will not completely compensate for all mechanical deficiencies. Be sure to start this wizard with each axis near the middle of travel.
Page 39 Units Calibration Before the machine is homed or any further setup is completed we must calculate our steps per/unit and calibrate the motors accordingly. Mach Motion has a plugin to streamline this process. 1. If you know the gear ratios, ball screw pitch, etc of your machine, use the Automatic Calibration shown here: ...
Page 40 1. Go to your service tab. Turn off soft limits, enable and ensure that your axis labels are flashing red and yellow. If not, please call MachMotion for assistance de-referencing your axes. ...
Page 41 2. Carefully jog X and Y to the negative hard limits, then jog it back into where you want your soft limits, and come in just a little more to where you want your machine zero on each axis. 3. Do the same with the Z axis. Carefully jog it all the way up to the hard limit. Jog down to your soft limit position, and then down a little more for your Z machine zero.
Page 42 5. Navigate to the Service Tab and click Home All. This sets the machine zero for all axes. If the Home All button is not active, please call MachMotion and we will help you de- reference all axes so that you can set your machine zero. ...
Page 43 Under the Service tab, click the "Interface Config" button. Then search "Lube" Additional Documentation If you are just setting up your machine and getting used to the 2000 series control, check out these other manuals to learn how to use the control PC, operator panel and Mach4 Software.
Page 44 Interface) manual. For information about Mach4 Software Operation please see "2000 Series Mill / Router Operating Manual" Warranty Information MachMotion warranty policy is subject to change. Updated information is available at our website: https://machmotion.com/warranty The MachMotion Team http://www.machmotion.com 14518 County Road 7240, Newburg, MO 65550...
Page 45 2000 Series Shut-Down Procedure Follow this procedure to shut-down the control and the machine in the proper sequence to keep the control running smoothly. 1) In Mach, click on the "Service" tab. 2) Click on the "Maintenance" tab.
Page 46 3) Click on the power button. 4) Once you have clicked the power off button, you will have to wait for the control to power all the way down. Stand at the computer screen and wait for it to go dark to make sure that the computer has turned all the way off.
Page 47 2000 Series Controller...
Page 48 This manual provides an overview the features of the 2050 control. 1. Overview The 2000 series control is an iIndustrial PC control with an integrated 21.5" touch screen and membrane operator panel. 2. Connections 1. Machine interface These are the only required connections to make to the control before you turn it on.
Page 49 Cable Function Connection to EtherCAT Network (If using EtherCAT Servo Blue EtherCAT Cable Drives) Connection to Ethernet IP Network (VFD, PLC, Motion Green Ethernet Cable Control) Blue Ethernet Cable Internet Black Cable Control Power 4 Conductor Cable E-Stop * Additional Estop buttons must be wired in series with this one. 2.User Available USB...
Page 50 External USB on the face of the control for loading files with a Flash Drive or temporary use with any other auxiliary USB device. One External port underneath the keyboard tray for wireless keyboard and mouse. 3. Specifications...
Page 51 Current 3.1 Amps Operating Temperature 0°C to 40°C [32°F to 104°F] Operating System Windows 10 IoT Enterprise MachMotion control software installed, powered by Mach4 Software Package software core Processor Intel I3 (3.70 GHz) Hard Drive 120 GB solid state, mSATA...
Page 52 Mouse Wireless - Optical mouse with scroll wheel Enclosure Dimensions 23.125"(W) X 20.0"(H) X 3.25"(D) 18 Gauge Steel, Powder Coated Skin. Machined Aluminum Material Face Weight 46.5 Pounds Operator Interface Membrane button panel with Jog, Spindle, Coolant, Feed X15-14-2X Operator Panel selections, Emergency Stop, Cycle Start, Feed Hold, and Reset Buttons X15-41-01 Wireless Pendant (Optional)
Page 53 3. Cycle Cancels Retract is an optional feature, currently in development and not operational. Check in with MachMotion for more information! Cycle stop does a full cancel of the file, turns off the spindle and coolant, and puts the machine in idle.
Page 54 5. Spindle Control Spindle control buttons let you directly set the spindle forward, backwards, and stop. These are equivalent to calling M3, M4, and M5. You can set a default spindle speed value that will be set any time the system is initialized (reset pressed) by adding S### (where ### is the desired speed) in the Initialization Codes sections of the default control configuration. ...
Page 55 The jog rate knob can be used to adjust the speed of the jog while jogging the machine. There is not a percentage or display of this jog rate on the screen. Warranty Information MachMotion warranty policy is subject to change. Updated information is available at our website: https://machmotion.com/warranty ...
Page 56 Backlash in RapidPath There are two parameters that affect backlash compensation behavior, the amount and the rate. The backlash amount is a measurable quantity. The rate governs how quickly all the backlash is applied. This value is probably application specific based on the inertia involved in moving the axis and the speeds that are commonly employed during direction-changing motion (e.g.
Page 57 The backlash amount can be measured by moving a meaningful distance in one direction (to position X ), commanding motion in the opposite direction, then commanding the motor back to X , and measuring how far away from the actual position it is. The backlash rate is determined by how quickly you want compensation to be applied.
Page 58 The default backlash rate is zero, which means that backlash compensation will not be applied. Other Resources What is Backlash? (machinetoolhelp.com) Backlash Compensation (Dynomotion) Backlash Compensation (Robotic Systems) Backlash (Wikipedia)
Page 59 2000 Series - Tool Setters Creating a Tool Setter Open the Calibrate Tool Setters window. Found on the 'Tools' page. To create a new tool setter, press 'Add New'. All tool setters must have a unique name. After naming the tool setter, select it from the list. Settings for that tool setter will be shown on the right- hand side.
Page 60 This allows the customer to place the tool setter anywhere, using G53 Z 0 (Our home) as the reference point. The only drawback to this method is the tool length offsets display as large numbers, not the actual tool length of the tool. Optionally, select a go-to position to be associated with this tool setter.
Page 61 The Z position for the tool setter should be the machine coordinate for the surface the tool setter is sitting on. The Z position wizard can be used to determine this number if it is not known. If the tool setter is random position, not fixed, then this value will be managed later.
Page 62 2000 Series Commands, Function Buttons, and Dashboard Commands The system has many packaged functions called commands. These commands can perform a variety of actions, such as turning on the spindle or zeroing an axis. All commands have an action associated with them. Some actions also have a feedback associated with them, such as the 'Spindle Forward' command where the feedback is whether the spindle is currently running forward or not.
Page 63 To make a new User Command, press the 'Add' button. Each User Command should have a unique name. To edit a User Command, select its name from the list. A searchable list of actions for the command is available in the first box. This selects the general type of action to be done. The second box, labeled 'Options', is also part of the action and must be selected.
Page 64 One option for user commands are User Scripts. These are lua functions that will be executed as the command, to get the feedback state, or to forward to the target. This is a way to create completely custom functionality. They should always be done in the UserGUIModule.UserStartUpScript function.
Page 65 Upon saving and exiting configuration, these commands will be mapped to the function buttons. Function buttons on the 2000 series operator panels have an LED light in the corner. This light will reflect the feedback state of the mapped command. If a command is mapped to the press and to the release function of the button, the LED will reflect the feedback of the press command.
Page 66 Dashboard section. Dashboard The 2000 series controls have multiple places to customize the interface to meet the users needs. The operator panel has function buttons that can be assigned operations, and there are two dashboards on the screen for the user to place widgets that they want to see.
Page 67 and release. The user can also set the labels and colors of the button to suit them. Aside from running Commands, function buttons can be configured to run an MDI command instead. Setting the MDI command to run, either press or release, is accessible through the right- click menu.
Page 68 Side Bar Dashboard On the right side of the screen is a large Dashboard with lots of space to add Widgets that will improve productivity. Configure the dashboard through the right-click menu. Widgets Widgets are small components that can be added to the dashboards to show data like the last probe position or to add buttons for controlling a chip conveyor. ...
Page 69 Now we have the widget showing the values from the variables. Next lets rename one of the variables with a name to make it easier to remember. Right-click on the row labeled #501 and select Set Description: #501.
Page 70 Enter the name Part Width and press OK. Now we have a widget customized with a description for variable #501.
Page 71 2000 Series - Tool Offsets Tools and Tool Offsets Defining tools depends on the tool setter/gage-block position type. The tool setter/gage-block position type options are fixed (e.g., a bed mill) and random (e.g., a knee mill). Manual Tool Setter / Gauge Block If the table height (work surface) of the machine is adjustable, the setter position is normally set to 0.0.
Page 72 2. The surface the tool setter is sitting on is the Z Position. Use the Z Position Wizard to set that value. 4. Change the tool number to the number for the new tool 5. Touch the tool off on the tool setter/gage block 6.
Page 73 Tool diameters can be set in the Diameter field or in the Tool Table. Tool diameters are required only if cutter compensation is being used. ...
Page 74 2000 Series Dual Table Dual Table Dual Table is a feature that can used on machines with an overhead axis that normally holds the spindle and Z axis. The machines have the capability to run a program on ether table or link both tables together to make one large table.
Page 75 Table 1 and Table 3 use Work Offset G54, Table 2 uses G55. The Work Offsets are activated along with the tables. Enable and Setup Dual Table On Mach builds older than 5431 the MotionFilter plugin must be enabled for dual table to function properly.
Page 76 When the control switches from Table 1 to Table 2 the tables need to move to a park position before swapping the motors around. Enter the Machine Coordinate position for this park position into the Dual Table Axis Park Position parameter. Work Offset Setup We need to make sure that when reset is pressed we are not activating a work offset. ...
Page 77 want to use as zero and zeroing there. Dashboard Setup We are ready to add the Dual Table widget to the Side Bar Dashboard. To learn more about dashboards see Dashboards. Now we should have the Dual Table widget displayed. Operation When Table Auto-Switching mode is off, operating a Dual Table machine is very similar to a single table machine with the option of selecting to run a part on the right table, left table or one large...
Page 78 *Master Axis - The axis ID assigned to the Dual Table Master Axis ID parameter. See Setup Machine Parameters. You can modify what happens in Setup Machine Parameters if you want different functionality than this. For example, you can use G52 Y60 to do a global shift (shift all offsets) by 60". Activating Tables To select a table click on the small icon buttons for table 1-3.
Page 79 Table Auto-Switching is a feature that will allow you to select two GCode files and when the file ends on a M30 the control will move the tables to the park position swap motors and load the next file. Running this way allows the operator to load parts on the idle table while the machine is running on the other table. ...
Page 80 To activate a Table inside a GCode program call M233 T with the table number. This can only be done when Table Auto-Switching is turned off. Example: M233 T2 (Activate Table 2)
Page 81 MachMotion Parameters Parameters Parameters are where many of the features and machine functions are setup. There are many common parameters that are the same across all machine types, but each machine type can have additional parameters for machine specific settings.
Page 82 Now you can view and edit any of the Parameters. Use the Predefined Filters or enter your own search terms in the Filter box. Modifying GoTo Positions Navigate to the Service Page -> Maintenance Page and click on Interface Config...
Page 83 Now select the GoTo Positions tab. ...
Page 84 You can add a new GoTo Position or modify an existing position. Select Add New to add a new GoTo Position or to modify an existing GoTo Position, select the one you want to modify and then select the row you want to edit then enter in your new position. To add a new axis position, press "Include", this will allow you to type into the corresponding text box.
Page 85 You can write your own custom gcode line. Hit "Add" to add this to goto list. Note: DO NOT use M Codes in here(as of 10/23/2024) You can select what position you want that mapped to (tool change, part zero, or park position). ...
Page 87 2000 Series General Installation Manual This installation of a MachMotion control upgrade is the same process no matter what machine type, make or model. Please use the following manual as your guide to locate and mark the old wiring, remove the original system and install the new MachMotion complete system. If you need clarification, please contact MachMotion technical support to help you through the process.
Page 88 Mount Back Panel Remove old components 1. Remove everything in the electrical enclosure besides the original transformer. 2. Remove the old cables running to the motors. Mount the new panel 1. Mount the new electrical enclosure to the machine or if you just received a back panel it must be mounted similar to the image below.
Page 89 (MachMotion Full Cabinet - Apollo III Motion Controller) Mount Control the 2000 Series Mounting Arm Manual to mount the arm and control. Connect Control and Power Connect Cables to the Control 1. Remove round, rubber plug from the back of the control. Run conduit from the control to...
Page 90 2. Connect ethernet cables, power connector cable, and E-stop cables into the control as shown below. (If you have a Apollo III Motion Controller you will not need the EtherCAT blue cable)
Page 91 Connect Cables to the Back Panel 1. If using a RapidPath Motion Controller connect the light blue "EtherCAT" cable into N2 on the CTB servo drive.
Page 92 (RapidPath Motion Controller) 2. Connect the green "Machine Network" cable into the VFD or the network switch.
Page 93 (Yaskawa VFD) (Apollo III)
Page 94 (Machine Network Switch) 3. Connect the blue "Internet" cable to your local network if you do not plan to use the built in WiFi. Internet is not necessary to run the control. However, assistance from our support team will be greatly limited without access to the internet. 4.
Page 95 Note: If you have an additional external E-stop, wire it in series with the control E-stop. You will need to connect your external E-stop into the 24V block and the other side into the blank terminal block. Then connect the red wire from the control E-stop into the blank terminal block as well. Finally, put the black wire from the control E-stop into the terminal block labeled E-Stop. ...
Page 96 If possible, take a look at the gears and write down the number of teeth on the motor gear and the ball screw gear. If you write down the gear ratio specifications, ball screw pitch, etc. now, it will make calibration much faster later. (MachMotion Motors)
Page 97 Keep in mind the motion of the machine and possible cable snag points while the machine is moving. Connect Cables to Servo Drives There are several different variations for connecting the motor cables to the servo drives. Please review the schematic that was sent to you by MachMotion.
Page 98 Wire Spindle Motor to VFD There are several different variations for connecting the motor cables to the VFD. Please review the schematic that was sent to you by MachMotion.
Page 99 Wire Inputs and Outputs Wire any inputs and outputs as shown in the diagrams below. Output Commons Please note, the output common comes pre-jumpered to the 120v circuit to the left of output wiring block as shown below. Verify the voltage of each output destination before wiring. If any of your outputs run on 24VDC, make sure the output common for that output is jumpered to 24V.
Page 100 Wiring Lube System...
Page 101 Wiring Coolant System For a contactor with 120VAC coil, wire it as shown. ...
Page 102 Note: The contactor shown above is not included. Use the original contactor on your machine. Coolant Pump Power You can power up to a 0.5 hp 3 phase coolant motor. To run a 3 phase motor, the back panel will have to be powered with 3 phase.
Page 103 Wiring Spindle Brake...
Page 105 Wiring Tool Setter Wiring Probe...
Page 106 Power System Up Carefully inspect incoming power to make sure it is within range for your system. We recommend utilizing a Multimeter to check incoming power. 1. Turn the door switch on. Check the transformer is outputting the correct voltage as well. 2.
Page 107 Double click again to change it back. Configure Software There are several options when configuring the MachMotion software. There is a Knee Mill Setup Wizard for all knee mill controls that are shipped out. For other machine types, review that particular machine type installation manual.
Page 108 Softlimits It is suggested to go through this part with the machine disabled and to use the handwheels to move the machine. It is possible to to move the machine with the jog functionality or pendant if the speed is turned down and caution is used. Use extreme caution when jogging the machine as units have not been calculated and limits are not active.
Page 109 For each position, you will either need to select Set Softlimit or Skip in order to proceed. As you move through the wizard, the image will change to help you visualize the correct positions. When you set the maximum softlimits for each machine, the control will set your Home position to the same place, unless the machine has previously been homed.
Page 110 Use extreme caution while testing limits in the event that an axis was accidentally skipped or set at an incorrect position. Units To set the units for each axis, the pitch of the ballscrew, the number of teeth on the ballscrew pulley, and the number of teeth on the motor pulley must be known.
Page 111 Backlash Some machines will not care about backlash on their axes. In that case, this step may be skipped. Backlash compensation will not completely compensate for all mechanical deficiencies. Be sure to start this wizard with each axis near the middle of travel. The machine needs minimum of 1"...
Page 112 For each axis, move the axis negative and then attach a dial indicator and zero it. Then move the axis positive once. Input the error from the indicator and select the direction of error. Then select C alculate & Apply. Verify the backlash by repeating the process until the machine is consistent. Spindle Calibration The spindle calibration wizard requires you to read the specifications from the spindle and insert them into the wizard.
Page 113 Units Calibration Before the machine is homed or any further setup is completed we must calculate our steps per/unit and calibrate the motors accordingly. MachMotion has a plugin to streamline this process. 1. If you know the gear ratios, ball screw pitch, etc of your machine, use the Automatic Calibration shown here: ...
Page 114 2. Select Commanded Distance 3. Input 1 in the 'Distance to move axis' field If the machine is setup with metric units, enter 25.4 instead. 4. For each axis, do the following: 1. Setup a dial indicator for positive 1" machine travel 2. Enable the machine 3.
Page 115 Backlash Compensation 1. Move an axis in one direction farther than the maximum possible backlash. 2. Mount a dial indicator and zero it. 3. Move the axis again in the same direction for a specific distance (it doesn’t matter how far).
Page 116 Lubrication Pump Your kit is pre-configured with a relay to control the Lube Pump, as seen above. You can change the frequency and duration of which it runs in the MachMotion parameters. Under the Service tab, click the "Interface Config" button. Then search "Lube"...
Page 117 Your Variable Frequency Drive will need to be calibrated for your motor. This can be done directly from the operating software. Under the Service tab, click the "Interface Config" button. Now, search for your VFD. In the search bar (top bar outlined in red below), type in the model that came with your cabinet.
Page 118 If you are just setting up your machine and getting used to the 2000 series control, check out these other manuals to learn how to use the Industrial Control and MachMotion Software. For more info on the Control and Operator Panel, check out the "2000 Series...
Page 119 This document is not for setting up the multiple grinder heads. This document is a guide for setting up a main spindle and subspindle using the 2000 series VFD parameters. It assumes that the VFDs are already properly programmed and communicating on different IP addresses.
Page 120 1. Open the MachMotion configuration dialog and go to the Yaskawa V1000_1 section of the parameters 2. Set the "Auxiliary Control Max RPM" to the maximum speed for the sub spindle. By default, we ship with this value set to 3600; the customer may have other needs.
Page 121 Set-up Procedure for MachMotion 2000 Series Demo Control Remove From Case and Connect Hardware 1) Place keyboard, mouse pad, and mouse in the control tray. 2) Ensure connection of WiFi and pendant antennas as shown in the photo below.
Page 122 3) Connect a plug-in power cable.
Page 123 Connect to WiFi Network 1) Click on the Network icon on the lower left-hand side of the screen. 2) Click the name of your local WiFi network you would like to connect to. Then click "Connect." (Please note the network may be secured and require a security key to access.)
Page 124 Start Remote Session with MachMotion 1) Locate the "MachMotion Remote Support" icon on the desktop and double click. 2) You do not need to change the login credentials. Simply click "Connect." Then call your sales representative to finalize the connection and start the demo.
Page 125 Checklist For Boxing-Up the Control 1) Please make sure all the following items make it back into the right compartment before shipping back. ☐ Control ☐ Keyboard ☐ Mouse ☐ Mouse Pad ☐ Wireless Pendant ☐ Power Cable ☐ WiFi and pendannt antennas still attached? 2) Affix included return shipping label to the outside of the case and arrange pickup with your local FedEx office.
Page 126 With I-base (AMD) use an HDMI. As a disclaimer though adding a new monitor will work, we do not recommend our customers open up a 2000 series control and doing so to add a monitor would void the warranty, however if your control is over a year old the warranty is expired anyway.
Page 127 Then remove these six screws...
Page 128 Next make sure you have a good place to set down the control (a piece of foam works great) then remove these eight screws and the control will come lose from the enclosure. Be cautious in case a wire is still connected...
Page 129 Next connect an HDMI cable (or a DVI cable, If you have a DFI motherboard) make sure you ziptie it to something solid just in case it ever gets pulled in future. AMD (ibase) motherboard...
Page 130 DFI motherboard...
Page 131 Reassemble the control and use the new cable for your extra monitor. When fabricating the mount for the extra monitor these bolts for a potential back mount can be very useful. (they are 5/16x18 )
Page 132 You will need to play with the windows settings to get it to display properly and will also have to recalibrate the touch screen to your control.
Page 133 The display configuration is not very hard but it does require a good familiarity with windows.
Page 134 Set-up Procedure for MachMotion 2000 Series Demo Control with Camera Remove From Case and Connect Hardware 1) Place keyboard, mouse pad, and mouse in the control tray. 2) Mount the Camera on the top left of the control.
Page 135 It should look like this. 3) Plug in the Camera to the USB port in the back of the control.
Page 136 4) Connect the WiFi and pendant antennas as shown in the photo below.
Page 137 5) Connect a plug-in power cable into the back of the control. ...
Page 138 The control will automatically turn on when you plug it in. Connect to WiFi Network 1) Click on the Network icon on the lower left-hand side of the screen.
Page 139 "Connect." (Please note the network may be secured and require a security key to access.) Enable TeamViewer Session with MachMotion 1) Call your sales representative on the phone so they can initiate a TeamViewer session. 2) Enable the Camera and Mic. On the camera window the sales representative opens up,...
Page 140 WiFi and Pendant Antennas 2) Attach the included return shipping label to the outside of the case and arrange pickup with your local FedEx office. We hope to partner with you long term! Thanks for using a MachMotion demo control!

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