Yamaha TT-R110E 2022 Owner's Manual

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OWNER'S MANUAL

TT-R110E

MOTORCYCLE

Read this manual carefully before oper-

ating this vehicle.

TT-R110EN

TT-R110ENC

LIT-11626-35-06

BMA-28199-10

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Summary of Contents for Yamaha TT-R110E 2022

Page 1 OWNER’S MANUAL TT-R110E MOTORCYCLE Read this manual carefully before oper- ating this vehicle. TT-R110EN TT-R110ENC LIT-11626-35-06 BMA-28199-10...
Page 2 EAU10045 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
Page 3 EAU41735 Congratulations on your purchase of the Yamaha TT-R110EN / TT-R110ENC. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
Page 4 YOUNGSTERS AND OFF-HIGHWAY MOTORCYCLES” and the “TIPS AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST” booklets sup- plied with this motorcycle when new or available from your Yamaha dealer. Chil- dren differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely.
Page 5 *Product and specifications are subject to change without notice. EAU10194 TT-R110EN / TT-R110ENC OWNER’S MANUAL ©2022 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2021 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
Page 6 Table of contents Location of important labels... 1-1 Checking the spark plug ....7-7 Engine oil.........7-8 Safety information......2-1 Cleaning the air filter element ..7-10 Cleaning the spark arrester...7-12 Description ........3-1 Adjusting the carburetor ....7-13 Left view ......... 3-1 Adjusting the engine idling Right view........
Page 7 Motorcycle care and storage ..8-1 Matte color caution ......8-1 Care..........8-1 Storage..........8-4 Specifications ........9-1 Consumer information ....10-1 Identification numbers....10-1 Motorcycle noise regulation..10-3 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL OFF-ROAD MOTORCYCLE LIMITED WARRANTY .......10-4 YAMAHA EXTENDED SERVICE (Y.E.S.) ........10-6 Index ..........11-1...
Page 8 Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. TIRE INFORMATION Cold tire normal pressure should be set as follows.
Page 9 Safety information EAU4121C an accident or equipment damage. See page 5-1 for a list of pre-operation checks. Be a Responsible Owner  This motorcycle is designed for As the vehicle’s owner, you are re- off-road use only, therefore, it is il- sponsible for the safe and proper oper- legal to operate it on public ation of your motorcycle.
Page 10 Safety information sic motorcycle maintenance. Protective Apparel Certain maintenance can only The majority of fatalities from motorcy- be carried out by certified staff. cle accidents are the result of head in-  Many accidents involve inexperi- juries. The use of a safety helmet is the enced operators.
Page 11 Yamaha accessories, which are avail- dling if the weight distribution of the able only from a Yamaha dealer, have motorcycle is changed. To avoid the been designed, tested, and approved possibility of an accident, use extreme by Yamaha for use on your vehicle.
Page 12 While you may find aftermarket prod- unstable in cross winds. ucts similar in design and quality to • Certain accessories can dis- genuine Yamaha accessories, recog- place the operator from his or nize that some aftermarket accesso- her normal riding position. This...
Page 13 Safety information  Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement.  Shift the transmission in gear (for models with a manual transmis- sion). ...
Page 14 Description EAU63371 Left view 1. Fuel cock (page 4-6) 2. Starter (choke) lever (page 4-7) 3. Fuse (page 7-29) 4. Battery (page 7-27) 5. Clutch adjusting screw (page 7-18) 6. Engine oil drain bolt (page 7-8) 7. Shift pedal (page 4-2) 8.
Page 15 Description EAU63391 Right view 1. Spark arrester (page 7-12) 2. Seat (page 4-8) 3. Fuel tank cap (page 4-3) 4. Air filter element (page 7-10) 5. Spark plug cap (page 7-7) 6. Engine oil filler cap (page 7-8) 7. Brake pedal (page 4-3) 8.
Page 16 Description EAU63401 Controls and instruments 1. Engine stop switch (page 4-1) 2. Main switch (page 4-1) 3. Start switch (page 4-1) 4. Brake lever (page 4-2) 5. Throttle grip (page 7-15)
Page 17 Instrument and control functions EAU40341 EAU1234M Main switch Handlebar switches Left The main switch controls the ignition 1. Engine stop switch “ ” system. The main switch positions are described below. Right EAU10631 All electrical systems are supplied with power, and the engine can be started. The key cannot be removed.
Page 18 Instrument and control functions EAU39852 EAU12892 Shift pedal Brake lever 1. Shift pedal 1. Brake lever This motorcycle is equipped with a The brake lever is located on the right constant-mesh 4-speed transmission. side of the handlebar. To apply the The shift pedal is located on the left front brake, pull the lever toward the side of the motorcycle.
Page 19 Instrument and control functions EAU12944 EAU13183 Brake pedal Fuel tank cap 1. Brake pedal 1. Fuel tank cap The brake pedal is located on the right To remove the fuel tank cap, turn it side of the motorcycle. To apply the counterclockwise, and then pull it off.
Page 20 1. Fuel tank filler tube Your Yamaha engine has been de- 2. Maximum fuel level signed to use regular unleaded gaso- line with a pump octane number 3.
Page 21 10% (E10). Gas- ohol containing methanol is not recommended by Yamaha because it 1. Fuel tank breather hose can cause damage to the fuel system Before operating the motorcycle: or vehicle performance problems.
Page 22 Instrument and control functions EAU13562 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has three positions: 1. Arrow mark positioned over “RES” This indicates reserve. If you run out of fuel while riding, move the lever to this position.
Page 23 Instrument and control functions EAU13591 EAU37652 Starter (choke) lever “ ” Kickstarter 1. Starter (choke) lever “ ” 1. Kickstarter lever Starting a cold engine requires a richer If the engine fails to start by pushing air-fuel mixture, which is supplied by the start switch, try to start it by using the starter (choke).
Page 24  Do not dispose of a damaged or seat holder as shown. worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. 1. Slot 2. Projection 3. Seat holder 2.
Page 25 Instrument and control functions EAU37491 EAU68810 Sidestand Starting circuit cut-off system The sidestand is located on the left The starting circuit cut-off system pre- side of the frame. Raise the sidestand vents starting when the transmission is or lower it with your foot while holding in gear.
Page 26 Does the engine start? The neutral switch may not be working correctly. The motorcycle should not be ridden until checked by a Yamaha dealer. 6. Shift the transmission into the neutral position. 7. Push the start switch. Does the engine start? The neutral switch may not be working correctly.
Page 27 Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
Page 28 For your safety – pre-operation checks ITEM CHECKS PAGE • Make sure that operation is smooth. Brake lever 7-24 • Lubricate lever pivoting point if necessary. • Make sure that operation is smooth. 7-25 Sidestand • Lubricate pivot if necessary. •...
Page 29 1. Turn the fuel cock lever to “ON”. there is a control or function you do not 2. Turn the key to “ON” and make understand, ask your Yamaha dealer. sure that the engine stop switch is EWA10272 set to “ ”.
Page 30 Operation and important riding points EAU16641 EAU39902 Starting a warm engine Shifting Follow the same procedure as for starting a cold engine with the excep- tion that the starter (choke) is not re- quired when the engine is warm. 1. Shift pedal 2.
Page 31 Operation and important riding points sion, and drive train, which are Shift up points: not designed to withstand the 1st → 2nd: 15 km/h (9 mph) 2nd → 3rd: 25 km/h (16 mph) shock of shifting when the 3rd → 4th: 35 km/h (22 mph) throttle grip is open.
Page 32 In addition, check all fittings and fasteners for looseness, and tight- en if necessary. ECA10271 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.
Page 33 If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service. EWA15123 WARNING Turn off the engine when performing...
Page 34 Yamaha dealer perform it for you. individual that is certified (if applicable). Yamaha dealers are trained and equipped to perform these particular...
Page 35  From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
Page 36  From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
Page 37 • Replace if necessary. • Check operation and for oil Shock absorber as- √ 15 * leakage. sembly • Replace if necessary. • Apply Yamaha cable lubricant √ √ √ 16 * Control cables or other suitable cable lubricant thoroughly. • Check operation.
Page 38 Periodic maintenance and adjustment EAU18773 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
Page 39 Do not attempt to can reveal the condition of the engine. diagnose such problems yourself. In- stead, have a Yamaha dealer check To remove the spark plug the vehicle. 1. Remove the spark plug cap.
Page 40 Periodic maintenance and adjustment To install the spark plug EAU39848 Engine oil 1. Clean the surface of the spark The engine oil level should be checked plug gasket and its mating sur- before each ride. In addition, the oil face, and then wipe off any grime must be changed at the intervals spec- from the spark plug threads.
Page 41 Periodic maintenance and adjustment 4. If the engine oil is not between the Recommended engine oil: tip of the dipstick and the maxi- See page 9-1. mum level mark, add sufficient oil Oil change quantity: 0.80 L (0.85 US qt, 0.70 Imp.qt) of the recommended type to raise it to the correct level.
Page 42 Periodic maintenance and adjustment 9. Turn the engine off, and then EAU41638 Cleaning the air filter element check the oil level and correct it if The air filter element should be cleaned necessary. or replaced at the intervals specified in the periodic maintenance and lubrica- tion chart.
Page 43 2. Guide Recommended oil: 9. Install the panel. Yamaha foam air filter oil or other quality foam air filter oil To clean the air filter check hose 1. Check the hoses at the bottom of 7. Insert the mesh and the sponge the air filter case for accumulated material into the air filter case.
Page 44 Periodic maintenance and adjustment EAU40422 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. EWA10981 WARNING  Always let the exhaust system cool prior to touching exhaust components. 1.
Page 45 The carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most carburetor adjustments should be left to a Yamaha dealer, who has the nec- essary professional knowledge and ex- perience. The adjustment described in the following section, however, may be 1.
Page 46 If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. A diagnostic tachometer is needed to make this adjustment. 1. Attach the tachometer to the spark plug lead.
Page 47 This service must be performed when 1. Throttle grip free play the engine is cold. Throttle grip free play: 4.0–6.0 mm (0.16–0.24 in) Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it. 7-15...
Page 48 (i.e., when the temperature fragments in it, or if the sidewall is of the tires equals the ambient cracked, have a Yamaha dealer re- temperature). place the tire immediately.  The tire air pressure must be...
Page 49 CHENG SHIN/C-803 spokes for looseness or damage Rear tire: before each ride. If any damage is Size: found, have a Yamaha dealer re- 3.00-12 4PR Manufacturer/model: place the wheel. Do not attempt CHENG SHIN/C-803 even the smallest repair to the wheel.
Page 50 Periodic maintenance and adjustment EAU44664 EAU44886 Adjusting the clutch free play Adjusting the brake lever free The clutch free play must be checked play and, if necessary, adjusted as follows Measure the brake lever free play as at the intervals specified in the periodic shown.
Page 51 WARNING  After adjusting the drive chain slack or removing and installing the rear wheel, always check the brake pedal free play.  If proper adjustment cannot be obtained as described, have a Yamaha dealer make this ad- justment. 7-19...
Page 52 The operation of the shift pedal should brake shoes be checked before each ride. If opera- Front tion is not smooth, have a Yamaha dealer check the vehicle. 1. Brake shoe wear indicator 2. Brake shoe wear limit line Rear 1.
Page 53 EAU22762 EAU40116 Drive chain slack To adjust the drive chain slack Consult a Yamaha dealer before ad- The drive chain slack should be justing the drive chain slack. checked before each ride and adjusted 1. Loosen the brake pedal free play if necessary.
Page 54 3. Drive chain slack adjusting nut 4. Drive chain puller For a thorough cleaning, have a 3. Tighten the axle nut and both Yamaha dealer remove the drive chain locknuts to the specified torques. and soak it in solvent. 2. Spray Yamaha chain lubricant or...
Page 55 Yamaha dealer at the intervals cated if necessary. If a cable is specified in the periodic maintenance damaged or does not move smoothly, chart.
Page 56 Periodic maintenance and adjustment EAU43623 EAU23185 Checking and lubricating the Checking and lubricating the brake lever brake pedal The operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricat- ed if necessary. The operation of the brake lever should be checked before each ride, and the lever pivot should be lubricated if nec-...
Page 57 EWA10732 Molybdenum disulfide grease WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
Page 58 If any free over. play can be felt, have a Yamaha [EWA10752] 2. While applying the front brake, dealer check or repair the steer- push down hard on the handle- ing.
Page 59 (See page 7-6.) hub or if the wheel does not turn This model is equipped with a VRLA smoothly, have a Yamaha dealer (Valve Regulated Lead Acid) battery. check the wheel bearings. There is no need to check the electro- lyte or to add distilled water.
Page 60 Storing a discharged battery can CHILDREN. cause permanent battery damage. To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quick- ly if the vehicle is equipped with op- tional electrical accessories.
Page 61 Specified fuse: 10.0 A 4. Connect the battery coupler. 5. Turn the key to “ON”. 6. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 7-29...
Page 62 Periodic maintenance and adjustment 4. Lift the front wheel off the ground EAU24361 Front wheel according to the procedure in the previous section “Supporting the EAU56491 motorcycle”. 5. Remove the axle nut and washer. 6. Pull the wheel axle out. To remove the front wheel EWA10822 WARNING...
Page 63 Periodic maintenance and adjustment EAU25081 Rear wheel EAU56801 To remove the rear wheel EWA10822 WARNING To avoid injury, securely support the vehicle so there is no danger of it 1. Slot falling over. 2. Retainer 1. Disconnect the brake torque rod 3.
Page 64 Periodic maintenance and adjustment 7. Push the wheel forward, and then remove the drive chain from the rear sprocket. 1. Brake rod 2. Brake pedal free play adjusting nut 3. Brake camshaft lever 4. Wheel axle 3. Fully loosen the locknut and the The drive chain does not need to be drive chain slack adjusting nut on disassembled in order to remove and...
Page 65 60 N·m (6.0 kgf·m, 44 lb·ft) self. However, should your motorcycle Locknut: require any repair, take it to a Yamaha 7 N·m (0.7 kgf·m, 5.2 lb·ft) dealer, whose skilled technicians have the necessary tools, experience, and 10.
Page 66 Check the vehicle. compression. 4. Compression The engine does not start. There is compression. Have a Yamaha dealer check the vehicle. Operate the electric starter. There is no Have a Yamaha dealer check the vehicle. compression. 7-34...
Page 67 Rust and corrosion can develop matte colored finished parts. Be even if high-quality components are sure to consult a Yamaha dealer for used. A rusty exhaust pipe may go un- advice on what products to use be- noticed on a car, however, it detracts fore cleaning the vehicle.
Page 68 Motorcycle care and storage fected area any longer than in- scratching. Some cleaning structed. Also, thoroughly rinse compounds for plastic may the area off with water, immedi- leave scratches on the wind- ately dry it, and then apply a cor- shield.
Page 69 (Even the thermally in- duced discoloring of stainless- steel exhaust systems can be re- Consult a Yamaha dealer for advice on moved through polishing.) what products to use. 4. To prevent corrosion, it is recom- mended to apply a corrosion pro-...
Page 70 Motorcycle care and storage 5. Perform the following steps to EAU26153 Storage protect the cylinder, piston rings, etc. from corrosion. Short-term a. Remove the spark plug cap Always store your motorcycle in a cool, and spark plug. dry place and, if necessary, protect it b.
Page 71 Motorcycle care and storage 9. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex- cessively cold or warm place [less than 0 °C (30 °F) or more than 30 °C (90 °F)].
Page 72 Specifications Dimensions: 10 30 50 70 90 110 130 ˚F Overall length: 1565 mm (61.6 in) SAE 10W-40 Overall width: 680 mm (26.8 in) SAE 10W-50 Overall height: SAE 15W-40 920 mm (36.2 in) SAE 20W-40 Seat height: 670 mm (26.4 in) SAE 20W-50 Wheelbase: –20 –10 0...
Page 73 Specifications Gear ratio: Front brake: 1st: Type: 3.167 (38/12) Mechanical leading trailing drum brake 2nd: Rear brake: 1.941 (33/17) Type: 3rd: Mechanical leading trailing drum brake 1.381 (29/21) Front suspension: 4th: Type: 1.095 (23/21) Telescopic fork Chassis: Spring: Frame type: Coil spring Backbone Shock absorber:...
Page 74 These identification numbers are need- ed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. 1. Vehicle identification number VEHICLE IDENTIFICATION NUMBER: The vehicle identification number is stamped into the steering head pipe.
Page 75 This information will illustration. This label shows specifica- be needed when ordering spare parts tions related to exhaust emissions as from a Yamaha dealer. required by federal law, state law and Environment Canada. EAU26391 Key identification number 1.
Page 76 Consumer information EAU26561 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, re- pair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or el- ement of design has been removed or rendered inoperative by any person.
Page 77 Yamaha Motor Corporation, U.S.A. also warrants to the ultimate purchaser and each subsequent purchaser of each applicable model Yamaha motorcycle covered by this warranty that the vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S.
Page 78 CUSTOMER SERVICE If your machine requires warranty service, you must take it to any authorized Yamaha Motorcycle dealer within the continental United States. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the owner of the dealership.
Page 79 • Y.E.S. is flexible. You choose the plan that’s right for you: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period. • Y.E.S. is designed and administered by the same Yamaha people who handle your warranty – and it shows in the comprehensive coverage benefits. There are no mileage limitations.
Page 80 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your VIN number and we’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
Page 81 Index Model label ........... 10-2 Air filter element, cleaning ....7-10 Noise regulation........10-3 Battery..........7-27 Brake lever ..........4-2 Panels, removing and installing ....7-6 Brake lever, checking and Parking............6-4 lubricating .......... 7-24 Part locations.......... 3-1 Brake lever free play, adjusting .... 7-18 Brake pedal ..........
Page 83 Genuine Yamaha Accessories – Yamaha only offers accessories that meet our high standards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right – right out of the box. Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products.
Page 84 PRINTED IN JAPAN 2021.06-1.4×1 CR (E)

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