Yamaha TT-R110 2023 Manual
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Yamaha TT-R110 2023 Manual

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MOTORCYCLE
Read this manual carefully
before operating this vehicle.
BMA-28199-11
For your safety - pre-operation checks
1
2
3
4
5
6
7
8
9
10
11

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  • Page 1: Table Of Contents

    Read this manual carefully before operating this vehicle. Location of important labels OWNER’S MANUAL Safety information Description Instrument and control functions For your safety – pre-operation checks Operation and important riding points Periodic maintenance and adjustment Motorcycle care and storage Specifications MOTORCYCLE Consumer information...
  • Page 2 EAU10045 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 4 STERS AND OFF-HIGHWAY MOTORCYCLES” and the “TIPS AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST” booklets supplied with this motorcycle when new or available from your Yamaha dealer. Children differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child’s use of the motorcycle at all times.
  • Page 5 Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 6: Owner's Manual

    Important manual information EAU10194 TT-R110EP / TT-R110EPC OWNER’S MANUAL ©2023 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2022 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
  • Page 7 Table of contents Location of important labels....1-1 For your safety – pre-operation Spoke wheels........7-17 checks ..........5-1 Adjusting the clutch free play..7-18 Safety information ......2-1 Adjusting the brake lever free Operation and important riding play ..........7-18 Description ........3-1 points..........6-1 Adjusting the brake pedal free Left view ..........3-1 Engine break-in.......
  • Page 8 Care ..........8-1 Storage ........... 8-3 Specifications........9-1 Consumer information....10-1 Identification numbers....10-1 Motorcycle noise regulation ..10-3 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL OFF-ROAD MOTORCYCLE LIMITED WARRANTY ......10-4 YAMAHA EXTENDED SERVICE (Y.E.S.) ........10-6 Index..........11-1...

  • Page 9: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 10 Location of important labels TIRE INFORMATION Cold tire normal pressure should be set as follows. FRONT 100 kPa, {1.00 kgf/cm }, 15 psi REAR 100 kPa, {1.00 kgf/cm }, 15 psi 3RV-21668-A1 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS.

  • Page 11: Safety Information

    Safety information  Never operate a motorcycle with-  The failure of motorists to detect EAU4121C out proper training or instruction. and recognize motorcycles in traf- Take a training course. Beginners fic is the predominating cause of Be a Responsible Owner should receive training from a cer- automobile/motorcycle accidents.
  • Page 12 Safety information  Many accidents involve inexperi-  The posture of the operator is im-  Never wear loose-fitting clothes, enced operators. portant for proper control. The op- otherwise they could catch on the • Make sure that you are qualified erator should keep both hands on control levers, footrests, or wheels and that you only lend your mo-...
  • Page 13 Yamaha accessories, which are avail-  Accessory weight should be kept you try to ventilate engine exhaust able only from a Yamaha dealer, have with fans or open windows and as low and close to the motorcy- been designed, tested, and approved doors, carbon monoxide can rap- cle as possible.
  • Page 14 Safety information products or having other modifications • Bulky or large accessories may tires, rims, sizes, and combinations performed to your vehicle that change seriously affect the stability of may not be appropriate. Refer to page any of the vehicle’s design or operation the motorcycle.
  • Page 15 Safety information the location for the straps carefully so the straps will not rub against painted surfaces during transport.  The suspension should be com- pressed somewhat by the tie- downs, if possible, so that the mo- torcycle will not bounce exces- sively during transport.

  • Page 16: Description

    Description EAU10411 Left view 1. Fuel cock (page 4-5) 2. Starter (choke) lever (page 4-6) 3. Fuse (page 7-28) 4. Battery (page 7-26) 5. Clutch adjusting screw (page 7-18) 6. Engine oil drain bolt (page 7-9) 7. Shift pedal (page 4-2) 8.

  • Page 17: Right View

    Description EAU10421 Right view 1. Spark arrester (page 7-13) 2. Seat (page 4-7) 3. Fuel tank cap (page 4-3) 4. Air filter element (page 7-11) 5. Spark plug cap (page 7-8) 6. Engine oil filler cap (page 7-9) 7. Brake pedal (page 4-3) 8.

  • Page 18: Controls And Instruments

    Description EAU10431 Controls and instruments 1. Engine stop switch (page 4-1) 2. Main switch (page 4-1) 3. Start switch (page 4-1) 4. Brake lever (page 4-2) 5. Throttle grip (page 7-15)

  • Page 19: Instrument And Control Functions

    Instrument and control functions EAU40341 EWA10073 EAU1234T Main switch Handlebar switches WARNING Never turn the key to “OFF” while Left the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1.

  • Page 20: Shift Pedal

    Instrument and control functions EAU12664 EAU39852 EAU12892 Engine stop switch “ ” Shift pedal Brake lever Set this switch to “ ” (run) before starting the engine. Set this switch to “ ” (stop) to stop the engine in case of an emergency, such as in the event of an overturn or if the throttle is stuck.

  • Page 21: Brake Pedal

    Instrument and control functions EAU12944 EAU13183 EAU13213 Brake pedal Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10882 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
  • Page 22 EWA15152 as well as to the exhaust system. WARNING Gasoline is poisonous and can Your Yamaha engine has been de- cause injury or death. Handle gaso- signed to use regular unleaded gaso- line with care. Never siphon gasoline line with a pump octane number by mouth.

  • Page 23: Fuel Tank Breather Hose

    Instrument and control functions EAU13414 EAU13563 Fuel tank breather hose Fuel cock The fuel cock supplies fuel from the tank to the carburetor(s) while filtering it also. The fuel cock has three positions: 1. Arrow mark positioned over “ON” 1. Fuel tank breather hose With the lever in this position, fuel flows Before operating the motorcycle: to the carburetor(s).

  • Page 24: Starter (Choke) Lever

    Instrument and control functions This indicates reserve. If you run out of EAU13591 EAU37652 Starter (choke) lever “ ” Kickstarter fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”...

  • Page 25: Seat

     Do not dispose of a damaged or seat holder as shown. worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.

  • Page 26: Sidestand

    Instrument and control functions EAU37491 EAU41612 Sidestand Starting circuit cut-off system The sidestand is located on the left The starting circuit cut-off system pre- side of the frame. Raise the sidestand vents starting when the transmission is or lower it with your foot while holding in gear.
  • Page 27 With the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. If a malfunction is noted, have a Yamaha 2. Turn the key to “ON”. dealer check the system before riding. 3. Shift the transmission into gear.

  • Page 28: For Your Safety - Pre-Operation Checks

    7-19, 7-20 • Adjust if necessary. • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-15, 7-23 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing.
  • Page 29 For your safety – pre-operation checks ITEM CHECKS PAGE • Make sure that operation is smooth. 7-23 Control cables • Lubricate if necessary. • Check chain slack. • Adjust if necessary. Drive chain 7-21, 7-23 • Check chain condition. • Lubricate if necessary. •...

  • Page 30: Operation And Important Riding Points

    It is also important to en if necessary. understand, ask your Yamaha dealer. accustom the rider to the motorcycle ECA10271 NOTICE EWA10272 during this time.

  • Page 31: Starting And Warming Up A Cold Engine

    Operation and important riding points EAU44815 EAU16641 Starting and warming up a Starting a warm engine The engine is warm when it responds cold engine Follow the same procedure as for quickly to the throttle with the starter starting a cold engine with the excep- 1.

  • Page 32: Shifting

    Operation and important riding points gears, otherwise damage to the EAU39904 ECA15443 Shifting NOTICE engine and drive train may re-  When shifting, press the shift sult. [ECA15462] pedal firmly until you feel the 3. Open the throttle gradually. gear shift is complete. 4.

  • Page 33: Parking

    Operation and important riding points EAU17173 Shift up points: Parking 1st → 2nd: 15 km/h (9 mph) When parking, stop the engine, re- 2nd → 3rd: 25 km/h (16 mph) move the key from the main switch, 3rd → 4th: 35 km/h (22 mph) and then turn the fuel cock lever to the Shift down points: 4th →...

  • Page 34: Periodic Maintenance And Adjustment

    To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.

  • Page 35: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 36: Periodic Maintenance Chart For The Emission Control System

     From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.

  • Page 37: General Maintenance And Lubrication Chart

     From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.
  • Page 38 • Replace if necessary. • Check operation and for oil leakage. Shock absorber assem- √ 15 * • Replace if necessary. • Apply Yamaha cable lubricant or other suitable cable lu- √ √ √ 16 * Control cables bricant thoroughly.
  • Page 39 Periodic maintenance and adjustment EAU40001 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

  • Page 40: Removing And Installing Panels

    Periodic maintenance and adjustment EAU18773 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.

  • Page 41: Checking The Spark Plug

    If the spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check 1. Spark plug cap the vehicle. 2. Remove the spark plug as shown, with the spark plug wrench includ- ed in the tool kit.

  • Page 42: Engine Oil

    Periodic maintenance and adjustment 2. Check the spark plug for electrode To install the spark plug EAU39848 Engine oil erosion and excessive carbon or 1. Clean the surface of the spark The engine oil level should be checked other deposits, and replace it if plug gasket and its mating sur- before each ride.
  • Page 43 Periodic maintenance and adjustment To change the engine oil 5. Refill with the specified amount of 1. Start the engine, warm it up for the recommended engine oil. several minutes, and then turn it Recommended engine oil: off. See page 9-1. 2.

  • Page 44: Cleaning The Air Filter Element

    Periodic maintenance and adjustment EAU41638 Cleaning the air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lubrica- tion chart. Clean or, if necessary, re- place the air filter element more frequently if you are riding in unusually wet or dusty areas.
  • Page 45 Make sure that the spark plug lead is Recommended oil: Yamaha foam air filter oil or other inserted into the guide as shown. quality foam air filter oil 7. Insert the mesh and the sponge material into the air filter case.

  • Page 46: Cleaning The Spark Arrester

    Periodic maintenance and adjustment 2. If dirt or water is visible, remove EAU40422 Cleaning the spark arrester the hoses, clean them, and then The spark arrester should be cleaned reinstall them. at the intervals specified in the periodic maintenance and lubrication chart. EWA10981 WARNING ...

  • Page 47: Adjusting The Carburetor

    Tailpipe bolt: follows at the intervals specified in the 10 N·m (1.0 kgf·m, 7.4 lb·ft) to a Yamaha dealer, who has the nec- periodic maintenance and lubrication essary professional knowledge and ex- chart. perience. The adjustment described in...

  • Page 48: Checking The Throttle Grip Free Play

    Throttle grip free play: 4.0–6.0 mm (0.16–0.24 in) If the specified idling speed cannot be Periodically check the throttle grip free obtained as described above, have a play and, if necessary, have a Yamaha Yamaha dealer make the adjustment. dealer adjust it. 7-15...

  • Page 49: Tires

    Standard tire pressure: small area of road contact. Therefore, it Front: cracked, have a Yamaha dealer re- is essential to maintain the tires in good 100 kPa (1.00 kgf/cm², 15 psi) place the tire immediately.

  • Page 50: Spoke Wheels

    An unbalanced wheel can EWA14391 result in adverse handling charac- WARNING teristics and shortened tire life.  Have a Yamaha dealer replace EWA10611 WARNING excessively worn tires. Operat- ing the motorcycle with exces- The wheels on this model are not sively worn tires decreases designed for use with tubeless tires.

  • Page 51: Adjusting The Clutch Free Play

    Periodic maintenance and adjustment EAU44664 EAU44886 Adjusting the clutch free play Adjusting the brake lever free When tightening the locknut, hold the The clutch free play must be checked play clutch adjusting screw with a screw- and, if necessary, adjusted as follows Measure the brake lever free play as driver so that it does not turn together at the intervals specified in the periodic...

  • Page 52: Adjusting The Brake Pedal Free Play

    Periodic maintenance and adjustment 3. To increase the brake lever free EAU44673 Adjusting the brake pedal free play, turn the brake lever free play play adjusting bolt in direction (a). To Measure the brake pedal free play at decrease the brake lever free play, the brake pedal end as shown.

  • Page 53: Checking The Shift Pedal

     After adjusting the drive chain be checked before each ride. If opera- slack or removing and installing Front tion is not smooth, have a Yamaha the rear wheel, always check dealer check the vehicle. the brake pedal free play.

  • Page 54: Drive Chain Slack

    EAU40116 2. Shift the transmission into the To adjust the drive chain slack neutral position. Consult a Yamaha dealer before ad- 3. Measure the drive chain slack as justing the drive chain slack. shown. 1. Loosen the brake pedal free play adjusting nut, axle nut, and lock- nut at each end of the swingarm.
  • Page 55 Periodic maintenance and adjustment tion (a). To loosen the drive chain, Tightening torques: turn the adjusting nut at each end Axle nut: of the swingarm in direction (b), 60 N·m (6.0 kgf·m, 44 lb·ft) Locknut: and then push the rear wheel for- 7 N·m (0.7 kgf·m, 5.2 lb·ft) ward.

  • Page 56: Cleaning And Lubricating The Drive Chain

    Yamaha dealer at the intervals out, especially when riding in dusty or cated if necessary. If a cable is specified in the periodic maintenance wet areas.

  • Page 57: Checking And Lubricating The Brake Lever

    Lithium-soap-based grease Lithium-soap-based grease WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.

  • Page 58: Lubricating The Swingarm Pivots

    The swingarm pivots must be lubricat- face and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.

  • Page 59: Checking The Steering

    If any free This model is equipped with a VRLA smoothly, have a Yamaha dealer play can be felt, have a Yamaha (Valve Regulated Lead Acid) battery. check the wheel bearings. dealer check or repair the steer- There is no need to check the electro- ing.
  • Page 60 3. Fully charge the battery before in- stallation. NOTICE: When install- To charge the battery Have a Yamaha dealer charge the bat- ing the battery, be sure the key tery as soon as possible if it seems to is turned to “OFF” before con- have discharged.

  • Page 61: Replacing The Fuse

    6. If the fuse immediately blows fore starting any maintenance. A again, have a Yamaha dealer strong wooden box can be placed un- check the electrical system. der the engine for added stability.

  • Page 62: Front Wheel

    Periodic maintenance and adjustment a jack either under each side of the 3. Loosen the axle nut. EAU24361 Front wheel frame in front of the rear wheel or under each side of the swingarm. EAU56491 To remove the front wheel EWA10822 WARNING To avoid injury, securely support the...
  • Page 63 Periodic maintenance and adjustment To install the front wheel 5. Tighten the axle nut to the speci- 1. Install the brake shoe assembly fied torque. into the wheel hub. Tightening torque: 2. Lift the wheel up between the fork Axle nut: legs.

  • Page 64: Rear Wheel

    Periodic maintenance and adjustment 2. Remove the brake pedal free play EAU25081 Rear wheel adjusting nut, and then discon- nect the brake rod at the brake EAU56801 camshaft lever. To remove the rear wheel EWA10822 WARNING To avoid injury, securely support the vehicle so there is no danger of it 1.

  • Page 65: Troubleshooting

    However, should your motorcycle disassembled in order to remove and 7. Insert a new cotter pin. require any repair, take it to a Yamaha install the wheel. 8. Adjust the drive chain slack. (See dealer, whose skilled technicians have page 7-21.)
  • Page 66 Periodic maintenance and adjustment heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or prop- erty damage. 7-33...

  • Page 67: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.

  • Page 68: Motorcycle Care And Storage

    Be performance and extend the useful life  high-pressure washers sure to consult a Yamaha dealer for of many components. Washing, clean- steam-jet cleaners. Excessive ing, and polishing will also give you a advice on what products to use be-...
  • Page 69 Motorcycle care and storage chemicals such as, solvents, Washing windshield. Additionally, some gasoline, rust removers, brake 1. Rinse off any degreaser and spray cleaning compounds for plastic fluid, or antifreeze, etc. down the vehicle with a garden may scratch the windshield, so hose.

  • Page 70: Storage

    Motorcycle care and storage ply silicone or oil spray to seats, ECA26320 EAU84440 Storage NOTICE hand grips, rubber foot pegs or Always store the vehicle in a cool, dry  Do not apply wax to rubber or tire treads. Otherwise these place.
  • Page 71 Motorcycle care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine not available, turn the wheels a lit- perform any outstanding mainte- oil into the spark plug bore. tle once a month in order to pre- nance.

  • Page 72: Specifications

    Specifications Bore × stroke: Dimensions: Octane number (RON): 51.0 × 54.0 mm (2.01 × 2.13 in) Overall length: Starting system: Fuel tank capacity: 1565 mm (61.6 in) Electric starter and kickstarter 3.8 L (1.0 US gal, 0.8 Imp.gal) Overall width: Engine oil: Fuel reserve amount: 680 mm (26.8 in)
  • Page 73 Specifications Manufacturer/model: CHENG SHIN/C-803 Speed rating: 120 km/h (75 mph) Front brake: Type: Mechanical leading trailing drum brake Rear brake: Type: Mechanical leading trailing drum brake Front suspension: Type: Telescopic fork Rear suspension: Type: Swingarm Electrical system: System voltage: 12 V Battery: Model: GT4B-5...

  • Page 74: Consumer Information

    Vehicle identification number ed when registering the vehicle with the authorities in your area and when EAU26442 Engine serial number ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number ENGINE SERIAL NUMBER: The vehicle identification number is 1.
  • Page 75 This information will it for reference when ordering a new illustration. This label shows specifica- be needed when ordering spare parts key. tions related to exhaust emissions as from a Yamaha dealer. required by federal law, state law and Environment Canada. 10-2...

  • Page 76: Motorcycle Noise Regulation

    Consumer information EAU26561 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 77: Yamaha Motor

    Consumer information EAU61834 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL OFF-ROAD MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that SPECIFIC EXCLUSIONS from this warranty shall motorcycle dealer. In order for this warranty to remain in new Yamaha off-road motorcycles purchased from an...
  • Page 78 Consumer information Q. What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha A. The customer’s responsibility includes all costs of normal maintenance services, non Motorcycle dealer within the continental United States. Be sure to bring your warranty warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark registration card or other valid proof of the original date of purchase.

  • Page 79: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to warranty. See the sample contract at your Yamaha Yamaha owners like you, and only while your Yamaha is still dealer to see how comforting uninterrupted factory- within the Yamaha Limited Warranty period. So visit your backed protection can be.
  • Page 80 TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your VIN number and we’ll be happy to help you get the YAMAHA EXTENDED SERVICE Y.E.S.

  • Page 81: Index

    Index Fuse, replacing........7-28 Spark plug, checking......7-8 Specifications ......... 9-1 Air filter element, cleaning ....7-11 Starter (choke) lever........ 4-6 Handlebar switches ....... 4-1 Starting and warming up a cold Battery ..........7-26 engine........... 6-2 Brake lever..........4-2 Identification numbers ......10-1 Starting circuit cut-off system ....
  • Page 83 Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
  • Page 84 This Owner’s manual is also available online at the Yamaha Owner’s Manual Library. https://www.yamahamotorsports.com/yamaha-manuals PRINTED IN JAPAN 2022.05-1.1×1 CR (E)

This manual is also suitable for:

Tt-r110ep 2023Tt-r110epc 2023

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