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TRP HYWIRE HD-S8120E Installation Instructions

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HYWIRE & HYLEX
INSTALLATION INSTRUCTIONS
HD-S8120E / HD-S8110 & HD-S8121E / HD-S8111
SAFETY WARNINGS
WARNING - This braking system was designed for use on a single rider bicycle. Use of this system on any other vehicle or apparatus will void the
warranty. possibly causing you great personal harm or injury.
WARNING - Disc brakes, calipers and rotors get VERY HOT during regular use. DO NOT touch or attempt to service the rotor or caliper assembly until
you've allowed for sufficient cooling to occur.
WARNING - These disc brakes offer a significant increase in performance over traditional cable actuated systems. Follow the break-in recommen-
dations listed in this manual, allow yourself time to learn and become accustomed to the braking characteristics.
WARNING - Leaking oil indicates a potential BRAKE FAILURE. If you're system is leaking oil stop immediately and determine the nature of the
problem. DO NOT continue to ride a leaking system.
WARNING - If your bike is involved in a fall or crash, fully check the brake function including: the lever, caliper and rotor are securely attached to the
bike, pads are correctly installed and functioning, the cable. (if applicable) is operating smoothly and the lever feels firm when applying the brake.
Always have a qualified mechanic check the brakes if you have any doubts.
WARNING - Pad thickness must be at least 2.2mm. Confirm this before each ride.
Keep pads clean and free of oil or hydraulic fluid. If pads become contaminated, discard and replace.
CAUTION - Read this manual completely before attempting to install or work on your TRP brakes. If you are unfamiliar with any element of assembly
or maintenance of this braking system please consult a qualified mechanic for assistance.
CAUTION - Only use TRP or TEKTRO branded replacement Mineral Oil when servicing the brakes. Other disc brake fluids, ESPECIALLY DOT based oils,
will harm the system and compromise braking performance.
CAUTION - Cleanliness is a very important part of any maintenance of a TRP disc brake. If the pads or rotor become contaminated with oil, or if the
system becomes contaminated with impurities, braking performance will be greatly impaired.
CAUTION - As with any oil, precautions in handling and clean up of any spills should be handled according to accepted best practices as
governed by your state or country. Our Mineral oil is non-toxic, but clean up any spills promptly and completely.
If Mineral Oil gets in your eyes IMMEDIATELY FLUSH WITH WATER for several minutes and go to the hospital. If Mineral oil gets on your skin RINSE IMME-
DIATELY with soap and water. Do not inhale Mineral Oil, it is harmful. If inhaled move to a well ventilated environment and proceed to the hospital
for appropriate care. If you ingest Mineral oil it may cause vomiting and/or diarrhea.
TRP hydraulic disc brakes are warranted against manufacturing defects in materials and / or workmanship for a period of two years from the date
of original retail purchase.
Not covered under this warranty is damage resulting from improper installation, adjustment or maintenance, lack of maintenance, alterations,
crashes or use judged by Tektro to be excessive or abusive. For warranty related questions or more information please contact a TRP Service Center
or e-mail at info@trpcycling.com
HYWIRE/HYLEX Adapter Orientations
HYWIRE/HYLEX Adapter Orientations
HYWIRE/HYLEX Flat Mount Rear Adapter & Bolt Lengths
HYWIRE/HYLEX Flat Mount Rear Adapter & Bolt Lengths
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Edition:2024.10.07
HYWIRE/HYLEX IS Mount
HYWIRE/HYLEX IS Mount
HYWIRE/HYLEX IS Mount
HYWIRE/HYLEX IS Mount
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Summary of Contents for TRP HYWIRE HD-S8120E

  • Page 1 CAUTION - Cleanliness is a very important part of any maintenance of a TRP disc brake. If the pads or rotor become contaminated with oil, or if the system becomes contaminated with impurities, braking performance will be greatly impaired.
  • Page 2 INSTALLATION & ADJUSTMENT TOOLS AND EQUIPMENT REQUIRED The following tools are necessary to install the Tektro hydraulic disc brake: • 2mm hex wrench • 5mm hex wrench • T25 Torx wrench ® • 8mm open end wrench • Birzman Pad Gap Tool(Optional) MOUNTING THE ROTOR TO THE HUB •...
  • Page 3 TRP HYWIRE Specification for PINION SMART.SHIFT System (Ver.1.00 20231023) The Shifting Wire and Connector Specification for TRP HYWIRE x PINION SMART.SHIFT System: EWL-10 / EWY-10 Cable Length Measurement: 1450mm,28AWG,Ø3.7 Z409F 1450 ±0.15 TRP(F) 30.1 Measurement Length The Shifting Wire Specification for PINION SMART.SHIFT Gear Box Application Wire Routing for TRP x PINION SMART.SHIFT System...
  • Page 4 • This diagram is intended for setups requiring a brake / shift lever on only one side, as opposed to setups requiring brake / shift lever on both sides. • Before proceeding with the setup based on this diagram, please consult with PINION to ensure the system is compatible with the specific TRP model in question.
  • Page 5 • This diagram is intended for setups requiring a brake / shift lever on two side, as opposed to setups requiring brake / shift lever on one sides. • Before proceeding with the setup based on this diagram, please consult with PINION to ensure the system is compatible with the specific TRP model in question.

This manual is also suitable for:

Hywire hd-s8110Hylex hd-s8121eHylex hd-s8111