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ADELSYSTEM CBI Series Instruction Manual

Dc ups “all in one”

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DC Ups "All in One"
Instruction Manual
ADELSystem reserves the right to change the contents of this document without prior notice.
Table of contents
"All In One" DC Ups series................... 3
Product description ............................. 3
Main Characteristics ........................... 3
Device sizes ........................................... 3
Safety and Warning Notes .................. 4
Safety Note ........................................... 4
Working Note ....................................... 4
Diagram Configurations ..................... 4
Normal Configuration ........................... 4
Parallel Configuration "Redundancy" ... 4
Parallel Configuration "Double Power"
(Size 3 devices only) ....................................... 4
Series Configuration: ............................ 5
Device Connections ............................. 5
Connection terminal and wiring ........... 5
Connection Input Line System .............. 5
Connection Input AC Port L – N: No.10 . 5
Connection Battery port: No.1 .............. 5
Connection Output Load: No.2 ............. 6
Select Output Voltage (Size 4 and 5
CBI280 and CBI250) ........................................ 6
Select Output Voltage on Size 4 CBI280 . 6
Select Output Voltage on Size 5 CBI250 . 6
Lay-Out and Connections ...................... 6
Charging & Testing ............................. 7
Battery Care .......................................... 7
Charger ................................................. 7
Battery Management Configurations for
Size 1,2,3,4 ......................................................... 7
Battery Type chemistry Selection........... 7
7.2.2.1
Battery Type chemistry Selection by
means of dipswitches or jumpers..................... 7
7.2.2.2
Setup to optimize the charging and
the testing 7
Battery Type chemistry Selection by Push
Button (Size 5 only) ............................................. 8
Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy
Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com
7.2.3.1
Size 3 and Size 4 only) ...................................... 8
Compensated Environment ................................. 9
7.2.5.1
Charge (not for LI-ion) ..................................... 9
7.2.6.1
current limiter in devices Size 3...................... 10
7.2.6.2
current limiter in devices Size 4...................... 10
7.2.8.1
devices
7.2.8.2
7.2.9.1
7.2.9.2
7.2.10.1
Charger fail - Rectifier alarm test conditions: 12
Start the Manual test ................................... 12
Battery Tester ..................................... 14
7.3.2.1
configure the internal algorithm .................... 15
7.3.3.1
Measurement – Activation of the lifetest ....... 16
7.3.3.2
7.3.3.4
7.3.3.5
7.3.3.6
7.3.3.7
7.3.3.8
DC Ups .............................................. 20
Monitoring status and Fault conditions
20
Diagnosis and Charging. .................................... 20
Input Device ........................................ 20
Output Load Device ............................ 20
Instruction Manual 71_2.docx
Charging the NiMH batteries (devices
Displaying the ongoing charging stage ... 9
Battery Charger in a Temperature
Battery Temperature Compensation
Charging Current "limiter": .................... 9
Displaying and setting the charging
Displaying and setting the charging
Charging Curve .................................... 10
Fast charge .......................................... 10
Fast charge with Size 3 and Size 5
11
Fast charge with Size 4 devices ..... 11
Purification Charge .............................. 11
What is it? .................................... 11
Two PURIFICATION TECHNIQUES .. 11
Charger Fail – Rectifier Alarm ........... 12
How to test the Charger Fail ......... 12
Charger parameters ......................... 13
Diagnosis and Control by Blink LED ...... 14
SoC "State of Charge" .......................... 14
SoC:
Battery
settings
SoH "State of Health" .......................... 16
Set
Up
the
device
Cable Configuration ...................... 16
Control Indicators ......................... 17
SoH Operation: Manual Test ......... 17
SoH Operation: Automatic SoH Test
18
SoH Logging .................................. 18
Battery tester parameters............. 18
Mains or Backup – Fail and Low Batt –
Relay Contact Rating ........................... 20
Output Voltage .................................... 20
how
to
for
SoH
Page 1 of 32

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Summary of Contents for ADELSYSTEM CBI Series

  • Page 1 Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx DC Ups “All in One” Instruction Manual ADELSystem reserves the right to change the contents of this document without prior notice. Table of contents 7.2.3.1 Charging the NiMH batteries (devices Size 3 and Size 4 only) ........
  • Page 2 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Power Management Philosophy ..20 9.1.2.1 Daisy Chain general connection Diagram 27 Back up conditions: Time remaining, 9.1.2.2...
  • Page 3 We are certain that it will give the utmost satisfaction and be a notable help on the job. Product description Thanks to the “All In One” CBI series of DC-UPS, it is possible to optimize the power management of your system with one single, extremely compact and cost-effective device, connected directly to the mains.
  • Page 4 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Safety and Warning Notes Safety Note • WARNING – Explosion Hazard. Do not disconnect Equipment unless power has been switched off or the area is known to be non-hazardous.
  • Page 5 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Connect the Aux2 for each device with RJCONN45. Then, the two devices autonomously negotiate their role as master or slave.
  • Page 6 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Connection Output Load: No.2 Connect this Output to the load, terminal 1 (–) and 2 (+).
  • Page 7 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Charging & Testing Battery Care Battery Care is a philosophy of charging and testing based on algorithms that implement rapid and automatic charging, battery charging optimization over time, flat batteries recovery and real time diagnostic during installation and operation.
  • Page 8 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Battery Type chemistry Selection by Push Button (Size 5 only) To display the current device configuration, press the Config/Start button briefly (< 1 sec). The LEDs will show in sequence the configurations listed in the table at the end of this section.
  • Page 9 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx 7 is lit. Accordingly, the fault system relay 4 is on alarm. The same condition is signaled over the Modbus by means of bit HR40032.10 = 1.
  • Page 10 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx 7.2.6.1 Displaying and setting the charging current limiter in devices Size 3 In devices Size 3 the charging current limit can be set either using the trimmer on the device front panel (No.3) or the Modbus RTU holding register HR40072.
  • Page 11 For this purpose we have developed the following feature: 7.2.9.2 Two PURIFICATION TECHNIQUES The Adelsystem CBI range of devices implement two different techniques to purify the battery electrolyte: Battery refresh charge: done automatically every 12 days (or 288h) for 85 min at 2.4V/cell. This stirs the electrolyte by moving oxygen inside and help to remove oxide on the internal plates.
  • Page 12 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx connected to the device output load terminals. The battery purification can be programmed to be done periodically and can be configured in terms of purification timeout and end-of-purification SoC level: the purification ends when either the timeout has expired or the SoC level has been attained, whichever occurs first.
  • Page 13 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx HR40043: bit0=1 • The internal switching power supply is automatically reactivated in 30s • The device returns to the previous charging stage and provides the following information:...
  • Page 14 Moreover, such algorithm, leveraging the Adelsystem Battery Care system, monitors highly significant battery health indicators over time to quantitatively assess the health of the battery thus allowing preventive maintenance to be implemented. This allows the early diagnosis of potential battery failure that might lead to system downtime.
  • Page 15 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Since both the state-of-charge and the state-of-health depend on the battery ratings, it is essential that the correct battery parameters be set in the CBI.
  • Page 16 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx SoH “State of Health” The measurement of the battery internal resistance requires that the device be setup properly as well.
  • Page 17 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Fig.5 Fig.6 Fig.5.1 7.3.3.3 Internal battery Resistance Configuration • Enter the Nominal Internal Battery Resistance from the datasheet of the battery: HR40101, units 0.1 m ohm; Rint Nom. The Value is used as Rint Ref during the first days after the onset of float charge.
  • Page 18 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx • Test Result: • Internal Battery Resistance “Rint Meas” units of 0.1 m Ohm measured during Manual Test: HR40115 •...
  • Page 19 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Feature Description Read/ Holding Category Write Address Alarm Battery Status "Nominal voltage battery Wrong" 40035.0 Alarm...
  • Page 20 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx DC Ups Monitoring status and Fault conditions Mains or Backup – Fail and Low Batt – Diagnosis and Charging.
  • Page 21 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Start from Battery Only, No Input Mains Vac The feature allows turning on the device and the load connected to it with the only battery connected in the absence of mains.
  • Page 22 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx This will cause the HR40133 to display the value 1, meaning the load has been switched off •...
  • Page 23 In order to do that, it is necessary to connect the DC-UPS device to a computer by means of the Adelsystem Modbus cable P/N: RJUSB280-1 and configure the ADELViewSystem application to manage the PC shutdown.
  • Page 24 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx A detailed description of each of the steps follows: Step 1 - Time Buffering: During the Time Buffering phase, if the input mains becomes available again, the shutdown action is not done and the DC-UPS recharges the battery.
  • Page 25 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Charging Current Configuration Menu LED Configuration: Entry Turning on the device while pressing the start button and keeping it depressed for about 5s 5 sec.
  • Page 26 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Feature Description Read/ Holding Category Write Address Back Up Low batt (V) Download the current from the battery in power boost 40032.4...
  • Page 27 ModBus RTU Adelsystem Size 3, Size 4 and Size 5 devices support the Modbus RTU protocol based on an RS 485 bus. The protocol requires that only one device be the master, all the other devices shall be slave devices.
  • Page 28 Instruction Manual 71_2.docx 9.1.2.2 Connection Diagram Size3 and 4 • RJCONN45: standard RJ45 cable also provided by ADELSystem. It is possible to connect in daisy chain up to 32 devices, max distance 1000m, from the AUX1, AUX2 and AUX3 connectors. •...
  • Page 29 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Fail-safe: • Fail Safe A, 560 Ohm (Pull Up) to 5 V • Fail Safe B, 560 Ohm (Pull Down) to 0 V •...
  • Page 30 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Range -> 0x01 – 0xF7 (same as 0x03 2 * N actual data read see text the request) Example: response of a CBI having slave address 1 (factory default) to a read request of the first holding register (i.e.
  • Page 31 In a Modbus network there can only be one master. Normally the DPY351 is the master, it polls the network and it receives information from other ADELSystem devices, which are the slaves. If it is necessary to connect N DPY351 in the same Bus network, then N-1 displays shall be configured in View Mode.
  • Page 32 Via Luigi Barchi 9/B – Reggio Emilia 42124 – Italy Tel. +39 0522 345518 – Fax +39 0522 345551 – www.adelsystem.com Instruction Manual 71_2.docx Din Rail Mounting All modules must have a minimum vertical and horizontal distance of 10 cm to this power supply in order to guarantee sufficient auto convection.