Optek C4101 Instruction Manual

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Instruction Manual

optek-converter C4101

Version 07.2009_1.2US

PN: 1004-1001-02 (-52)

optek-Danulat GmbH

Emscherbruchallee 2

45356 Essen

Phone: +49-(0)201-63409-0

Fax:

+49-(0)201-63409-999

E-Mail: info@optek.de

Section 1 of 2

Internet: www.optek.com

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Page 1 Instruction Manual optek-converter C4101 Version 07.2009_1.2US PN: 1004-1001-02 (-52) optek-Danulat GmbH Emscherbruchallee 2 45356 Essen Phone: +49-(0)201-63409-0 Fax: +49-(0)201-63409-999 E-Mail: info@optek.de Section 1 of 2 Internet: www.optek.com...
Page 2 This instruction manual is written to assist the user in proper procedures for trouble-free operation. It is explicitly pointed out that optek-Danulat GmbH assumes no responsibility for loss or damage caused due to improper use of this instruction manual or products described herein.
Page 3 +65 6562 8292 Fax: +65 6562 8293 E-Mail: info@optek.com.sg Russian Federation optek-Danulat GmbH Liter A, Room 911, 26-N Kolomjazhskij Prospekt 33 197341 St. Petersburg Phone: +7 963 342 25 66 E-Mail: info@optek-danulat.ru Internet: http://www.optek.com optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 4 General safety instructions....................5 Safety instructions for works on electrical equipment ............6 Description of the converter ....................7 Front view converter C4000 ....................9 Rear view converter C4101 ....................10 Technical data ........................11 Possible sensors ........................ 13 Dimensions Control 4000 ....................14 5.2.1...
Page 5 Connecting the sensors ..................... 23 7.4.1 Wiring plan AF16 to C4101 or C4201 ..............25 7.4.2 Wiring plan AS16 or AS56 to C4101 or C4201 ............26 7.4.3 Wiring plan AS16-BT to C4101 or C4201 ...............27 Connecting the relay outputs ..................... 28 Connecting the mA-outputs....................
Page 6 Erasing the data logger ...................94 9.8.4 Switching off the data logger ...................94 9.8.5 PC-Transfer ......................94 System information display ....................95 9.9.1 Viewing configuration ....................95 9.9.2 System settings display ...................97 9.9.3 Sensor data display ....................99 - III - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 7 Measuring result monitor ..........155 9.11.8.2.4 mA Monitor ..............156 9.11.8.2.5 Relay + LED monitor ............157 9.11.8.2.6 Remote In monitor ............158 9.11.8.2.7 Subassembly monitor .............159 9.11.8.3 PC transfer ..................161 9.11.8.4 Reset converter ...................163 - IV - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 8 12.1 Installation documentation - hardware................192 12.2 TÜV NORD CERT GmbH "GS-mark" ................193 12.3 QM system certificate ...................... 196 12.4 Declaration of conformity ....................197 12.5 Response via fax ......................198 - V - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 9 Using the instruction manual Validity of the instruction manual This instruction manual is valid for optek-converter C4101. Follow the instruction manual for every operation. If the converter is not used as described in this instruction manual, your safety and the converter function could be affected.
Page 10 The model number indicates the hardware configuration of your converter. Note! ® ® On PROFIBUS PA converters, there is a PROFIBUS PA interface provided instead of mA- and remote inputs! Model number is C4_5_. - 2 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 11 This pictogram indicates instructional or general advice. Pictograms on the converter The following pictogram is on the back of the converter. It indicates possible and unapparent dangers. Read this instruction manual prior to initial commissioning. - 3 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 12 Intended use Intended use The converter is to be used exclusively for optek-sensors according to the technical data. In combination with inline sensors for turbidity, concentration, color and UV absorbance, the converter is used for displaying and processing measuring results.
Page 13 Have faulty parts of the measuring system replaced immediately. Spare parts must comply with the technical requirements defined by optek. This is always guaranteed when using original spare parts. For maintenance and repair activities, attach a warning sign to the external release device to prevent re-commissioning of the converter.
Page 14 When a fuse has to be exchanged, first try to detect the cause and clear the fault before exchanging the fuse. When work on live parts is necessary, use insulated tools only. - 6 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 15 C4201, C4202, C4221, C4222, C4251 and C4252, up to three sensors to converters C4322 and C4352, and up to four optek-sensors can be connected to the converters C4422 and C4452. The exact number depends on the sensor.
Page 16 The converter fulfills the highest security standards. The device complies with the requirements of the EMC Directive in accordance with CE and NAMUR. The self-diagnostics system monitors converter as well as sensor processes. - 8 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 17 7. Connection for RS-232 (control-connect cable) 8. ENTER key (confirmation of entries) 9. Cursor key (moving in the menus and entries) 10. CLEAR key (rejecting entries, returning to previous menu) 11. Display - 9 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 18 OPTEK - DANULAT MADE IN GERMANY Fig. 3 Rear view converter C4101 Numbers stand for: 1. Detector input A (only for optek-sensors) 2. - 3. - 4. mA-output 1, mA-output 2 (0/4 - 20 mA) 5. - 6. Lamp output E (only for optek-sensors) 7.
Page 19 < 0.5 % resolution: < 0.05 % load: 0 - 600 ohms Lamp outputs: lamp supply (4.5 – 8.5 V DC) for optek-sensors Ambient conditions: during operation (no direct sunlight): - converter: -10 - 55 °C (14 - 131 °F) - with housing S19-42: -20 - 45 °C (-4 - 113 °F)
Page 20 Converter weights Converter 115 / 230 V AC 24 V AC / DC C4000 4.1 kg 3.0 kg C4000 with B19-42 6.8 kg 5.7 kg C4000 with S19-42 12.1 kg 11.0 kg - 12 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 21 Technical data Possible sensors One or more of the following optek-sensors can be connected to the converter: Tab. 4 Connectable sensors Sensor options AF16-F / N AS16-BT-N* AS56-F / N AS16-F / N HT-VA HT-VB HT-PV VA-PV HT-VA-PV VB-PV HT-VB-PV Two insertion depths available: OPL + 35 mm (1.38'') with port length 60 mm (2.36'')
Page 22 DETECTOR INPUTS LAMP [F] V DC acc. to cable length OPTEK - DANULAT MADE IN GERMANY 196.4mm [7.73"] 192mm [7.56"] 25mm [0.98"] 13mm [0.51"] Fig. 4 Dimensions Control 4000 - 14 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 23 Technical data 5.2.1 Front panel mounting IP65 (option) 230mm [9.06"] 16mm [0.63"] Fig. 5 Dimensions front panel mounting IP65 (option) - side view - 15 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 24 CONTROL 4000 CLEAR ENTER 323mm [12.72"] 340mm [13.39"] 353mm [13.9"] 8x M16 4x M20 81mm [3.19"] 287mm [11.3"] Fig. 6 Dimensions Control 4000 with additional housing B19-42 - plastic - IP66 - 16 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 25 340mm [13.39"] 353mm [13.9"] 8x M16 4x M20 65mm [2.56"] 271mm [10.67"] 295mm [11.61"] 301mm [11.85"] Fig. 7 Dimensions converter with additional housing S19-42 - stainless steel 1.4301 / SS304 - IP65 - 17 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 26 1. Insert the converter into the cutout in the control cabinet. 2. Fasten the four screws M2.5 x 11 (20, fig. 8) of the converter. Fig. 8 Front view with screws - 18 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 27 Fig. 10 Support frame 4. Engage the fixing clips in the holes at the sides of the converter housing. 5. Fasten the fastening screws of the support brackets. Fig. 11 Fixing clips - 19 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 28 • The power supply socket is not provided with a first-to-mate last-to-break protective ground contact. You must therefore provide an external release device. • The converter is designed for continuous operation and has only to be switched voltage-free for maintenance purposes. - 20 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 29 2. Connect the power supply to the power supply socket (12). 115 / 230 V, 50 / 60 Hz, 50 VA 115 / 230 V, T 1,6 A 230V Fig. 13 Connecting the power supply 115 or 230 V AC - 21 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 30 2. Connect the power supply to the power supply socket (12). 24 V, DC / 50 / 60 Hz, 50 VA 24 V, T 3,15 A Fig. 14 Connecting the power supply 24 V AC / DC - 22 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 31 OPTEK - DANULAT MADE IN GERMANY Fig. 15 Detector inputs and lamp outputs Letters stand for • A, C detector inputs (C is inactive at C4101) • E connection for lamp output Tab. 5 Connections Number of sensors Cable set standard...
Page 32 Lamp voltage must be adjusted to the cable length in order to compensate voltage loss in the cable. Too low lamp voltage can lead to wrong measuring results. Too high lamp voltage reduces the life of the lamp module considerably. - 24 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 33 Wiring 7.4.1 Wiring plan AF16 to C4101 or C4201 Option: 24 V AC/DC 24 V, DC / 50 / 60 Hz, 50 VA 24 V, T 3,15 A PA / PE 24 V AC/DC 4 - 20 mA 0 / 4 - 20 mA...
Page 34 Wiring 7.4.2 Wiring plan AS16 or AS56 to C4101 or C4201 Option: 24 V AC/DC 24 V, DC / 50 / 60 Hz, 50 VA 24 V, T 3,15 A PA / PE 24 V AC/DC 4 - 20 mA...
Page 35 Wiring 7.4.3 Wiring plan AS16-BT to C4101 or C4201 Option: 24 V AC/DC 24 V, DC / 50 / 60 Hz, 50 VA 24 V, T 3,15 A PA / PE 24 V AC/DC 4 - 20 mA 0 / 4 - 20 mA...
Page 36 • Contacts normal OPEN or normal CLOSED • Limit value relay or system status feedback Relay output 4 is a system relay and cannot be configured. It is designed for indicating system errors. - 28 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 37 Thus, it is not the switching state of the relays which is indicated, but whether a value falls below or exceeds the set limit value. - 29 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 38 40 + / 41 - • mA-output 2 clamps 42 + / 43 - Note! Observe the measuring results allocation on the corresponding mA-outputs (M01 to mA-output 1, M02 to mA-output 2). - 30 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 39 115 / 230 V, T 1,6 A 230V Fig. 21 Converter power switch 2. Switch on the external release device. 3. Wait for approx. 15 minutes, until the system has reached the operating temperature. - 31 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 40 The lamp voltage at the converter must not exceed 8.5 V DC or the system will overheat! 2. Adjust the lamp voltage at the converter in the SYSTEM SETTINGS / LAMP VOLTAGE menu (see chapter 9.4.3). - 32 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 41 > 50 m (164 ft.): 2.5 mm Caution! When cable sets are later shortened, prior to connecting the lamp module, lamp voltage has to be reduced to the corresponding value to avoid overload. - 33 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 42 3. Enter the product settings (see chapter 9.5, page 51). 4. Document your settings using the form (see chapter 12.1, page 192). 5. Check measuring results with regard to plausibility. 6. If settings and measuring results are correct, enable measuring. - 34 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 43 Before using the software, check which converter model you use. You find the necessary information on your system data sheet. Starting the software After switching on the converter, the optek menu appears (fig. 23). Meanwhile, the software is loaded, internal communication is checked and the configuration is identified.
Page 44 The measuring results are displayed in the MEASUREMENT DISPLAY. In order to change from the measurement display to the main menu, press [CLEAR]. - 36 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 45 • Press the arrow key to change to another option, e. g. to ASYMMETRIC. This option is displayed as light text on dark background. • Press [ENTER] to enable the selected option. - 37 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 46 + - / *0123456789.% <= control field <<< >>> (cursor, delete, entry) Note! In the Russian menu navigation, an additional field for switching to Cyrillic characters has been implemented underneath the control field. - 38 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 47 SERIAL NO ABCDEFGHIJKLMNOPQ RSTUVWXYZ() WAVELENGTHS + - / *0123456789.% OPTEK INPUTS <<< >>> CABLE LENGTH LAMP OUTPUT REJECT SAVE Fig. 27 Entering text by means of the system data sensor 2 example - 39 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 48 • The previous menu appears automatically. SYSTEM SETTINGS DATE / TIME SETTINGS FORMAT DATE: DD.MM.YYYY SET DATE: 25.07.2006 FORMAT TIME: 23:59:59 SET TIME: 16:17:32 REJECT SAVE Fig. 29 Rejecting entries by means of the date example - 40 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 49 This way, it is always guaranteed that the data of the measurement display and the data logger in the converter is consistent with the mA-output as well as with external data recording. - 41 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 50 [ENTER]. The main menu appears. LANGUAGE / SPRACHE PLEASE CHOOSE / BITTE WÄHLEN SIE: DEUTSCH ENGLISH FRANCAIS ESPANOL NEDERLANDS PORTUGUES я PУССКИЙ ЗЫК 20:05:2006 11:26:55 Fig. 31 Menu Language / Sprache - 42 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 51 • system settings - display • system settings - date / time • system settings - lamp voltage • system settings - optek inputs • system settings - mA-inputs Note! The measuring mode is switched off for parameterization regarding system settings.
Page 52 Temperature compensation for the contrast of the graphic display employed can be optimally adjusted to the operating conditions. Temperature compensation can be set in a range of -20 to +20 units by using the arrow keys - 44 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 53 23:59:59 SET TIME: REJECT SAVE Fig. 35 Entering date / time Note! Changes of date and / or time lead to a new storage sector in the data logger and trend! - 45 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 54 AS56 are the only ones of which two can be parallelly connected to one lamp output. Outputs E and F must not be mixed up when installing 2 sensors of a different lamp voltage or cable length. - 46 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 55 In case of overload, the lamp outputs are switched off after a short while to minimize thermal damage. After correcting a possible error, you must switch on the lamp outputs in the lamp monitor again (see chapter 9.11.8.2.1, page 151). - 47 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 56 Software Version C 9.4.4 System settings - optek inputs Here, you can select the optek detector inputs which you want to use for measurement. With the settings described in the following section, the converter can perform corresponding tests and reliably create or ignore error messages. A faulty sensor can stay connected to the system physically until repaired without disturbing the entire system's operation.
Page 57 11. Save the entry. The SYSTEM SETTINGS menu appears. SYSTEM SETTINGS THESE DETECTOR INPUTS ARE CONNECTED: CHANNEL A: CHANNEL B: CHANNEL C: CHANNEL D: REJECT SAVE Fig. 40 Choosing optek inputs - 49 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 58 5. Save the entry. The SYSTEM SETTINGS menu appears. SYSTEM SETTINGS THESE mA INPUTS ARE CONNECTED: mA INPUT 1: mA INPUT 2: (4 - 20 mA REPRESENT 0 - 100 %) REJECT SAVE Fig. 42 Choosing condition of mA-inputs - 50 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 59 1. Select PRODUCT CONFIGURATION from the main menu and press [ENTER]. MAIN MENU MEASUREMENT DISPLAY DATA LOGGER DISPLAY SYSTEM INFORMATION DISPLAY PRODUCT CHANGE PRODUCT CONFIGURATION SYSTEM SETTINGS MAINTENANCE LANGUAGE / SPRACHE 20:05:2006 11:26:55 Fig. 43 Main menu, choosing product configuration - 51 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 60 DEFINE PRODUCT NAME DEFINE MEASURING RESULT DEFINE LINEARIZATION DEFINE OFFSET + SLOPE SET DEFINE LIMIT VALUES DEFINE DISPLAY DISPLAY FORMULA DISPLAY L21 - L28 20:05:2006 11:26:55 Fig. 45 Choosing define product name - 52 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 61 5. After saving the name, the previous menu with the new product name appears. DEFINE PRODUCT NAME CURRENT NAME: NEW NAME P02 A ABCDEFGHIJKLMNOPQ RSTUVWXYZ () + - / *0123456789 .% <<< >>> REJECT SAVE Fig. 47 Define product name - 53 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 62 6. Addition of the shift from the offset + slope set, as far as it is selected in the MEASURING RESULTS menu (see "Measuring result - multiplication with slope + offset", chapter 9.5.3.5, page 65). - 54 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 63 2. The DEFINE MEASURING RESULT menu appears. Select a measuring result (M01 – M04) and press [ENTER]. DEFINE MEASURING RESULT SELECT THE MEASURING RESULT TO BE DEFINED 20:05:2006 11:26:55 Fig. 49 Choosing a measuring result to be defined - 55 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 64 MEASURING RESULT: M01 DEFINE NAME FUNCTION ABS -CU (A) X mA INPUT X LINEARIZATION X SLOPE + OFFSET RANGE BEGIN / END UNIT FORMAT +99.99 REJECT SAVE Fig. 50 Menu measuring result M01 - 56 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 65 4. Save the new name of the measuring result. 5. After saving, the character field is closed and the FUNCTION menu item in the MEASURING RESULT_ _ _ menu is marked. - 57 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 66 X mA INPUT ABS -CU (C) X LINEARIZATION PROD_FEEDBACK X SLOPE + OFFSET RANGE BEGIN / END UNIT FORMAT REJECT SAVE Fig. 52 Choosing define function 4. Save the new function. - 58 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 67 AS56 ABS -CU (B) C4452 ABS -CU (A-C) % TRANSM (A) % TRANSM (C) % TRANSM (B) % TRANSM (A/C) PROD-FEEDBACK 4 - 20 mA (1)* 4 - 20 mA (2)* - 59 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 68 % TRANSM (A) % TRANSM (C) % TRANSM (B) % TRANSM (D) % TRANSM (A/C) % TRANSM (B/D) % TR (A/C)/(B/D) PROD-FEEDBACK 4 - 20 mA (1)* 4 - 20 mA (2)* - 60 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 69 TF16-N TURB (A/C) C4452 TURB (B/D) TURB (A/C)-(B/D) ABS -CU (C) ABS -CU (D) % TRANSM (C) % TRANSM (D) PROD-FEEDBACK 4 - 20 mA (1)* 4 - 20 mA (2)* - 61 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 70 The 4 - 20 mA (1) and 4 - 20 mA (2) measuring functions may be scaled directly Measuring functions 4 - 20 mA in correspondence with transmitter settings. Zero point setting for these two functions has to be carried out externally! - 62 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 71 Use the values of the connected devices between 3.6 and 21.0 mA! Measuring results below 3.6 or above 21.0 mA trigger the error message "Signal loss mA", if the mA-input is used. - 63 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 72 RANGE BEGIN / END UNIT FORMAT REJECT SAVE Fig. 54 Setting measuring result - multiplication with linearization 3. Press [ENTER]. The menu item X SLOPE + OFFSET is marked. 4. Save the new setting. - 64 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 73 FORMAT REJECT SAVE Fig. 55 Setting measuring result - multiplication with slope + offset 3. Press [ENTER]. The RANGE BEGIN / END menu item is marked. 4. Save the new setting. - 65 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 74 RANGE BEGIN / END UNIT FORMAT +99.99 REJECT SAVE Fig. 57 Setting range end 4. Save the new setting. Note! Observe the definition of the limit values in (see chapter 9.5.6.2, page 79). - 66 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 75 • +99.99 entering measuring result in tens to two decimal places. • +9.999 entering measuring result in unit to three decimal places. • +9.9999 entering measuring result in unit to four decimal places. 5. Select a format and press [ENTER]. - 67 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 76 7. After saving, the previous DEFINE MEASURING RESULT menu appears. 8. Repeat the entries for the other measuring results M02 to M04 as described in chapter 9.5.3, page 54. 9. After defining all measuring results, return to the PRODUCT menu. - 68 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 77 Choosing define linearization 2. Select a linearization table (L01 – L16) and press [ENTER]. DEFINE LINEARIZATION SELECT LINEARIZATION TABLE TO BE DEFINED 20:05:2006 11:26:55 Fig. 61 Choosing a linearization table to be defined - 69 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 78 3. Enter a new name via the character field (see chapter 9.2, page 37). 4. Select OK and press [ENTER]. The character field is closed. The menu item 01: is marked. 5. Save the new name of the linearization or enter the linearization points. - 70 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 79 If a value pair is not correct, the error message "Input causes undefined result" appears. Close the error message by pressing [CLEAR]. The entry changes to the value pair which has triggered the error message. - 71 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 80 8. Save the new settings. The linearization table can later be specified in some areas. To do this, it is not necessary to enter all points again. Only supplementary value pairs are entered. - 72 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 81 2. Select an X OFFSET+ SLOPE SET (SUF01 - SUF08) and press [ENTER]. PRODUCT: P01 SELECT OFFSET + SLOPE SET TO BE DEFINED SUF01 SUF02 SUF03 SUF04 SUF05 SUF06 20:05:2006 11:26:55 Fig. 65 Choosing an offset and slope set to be defined - 73 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 82 3. Enter a new name via the character field (see chapter 9.2, page 37). 4. Select OK and press [ENTER]. The character field is closed. The OFFSET menu item is marked. 5. Save the new name of the offset + slope set. - 74 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 83 DEFINE NAME: SUF 01 OFFSET 0.0000 SLOPE 1.0000 REJECT SAVE Fig. 68 Slope - define figure 4. Type in the value for SLOPE via the numerical keyboard. 5. Save the new settings. - 75 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 84 DEFINE PRODUCT NAME DEFINE MEASURING RESULT DEFINE LINEARIZATION DEFINE OFFSET + SLOPE SET DEFINE LIMIT VALUES DEFINE DISPLAY DISPLAY FORMULA DISPLAY L21 - L28 20:05:2006 11:26:55 Fig. 69 Choosing define limit values - 76 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 85 Limit value – choosing measuring result Note! Limit values are always indicated as arrows for HIGH and LOW above the bargraph in the "measurement" display. The yellow LEDs on the front panel indicate the alarm. - 77 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 86 3. To deactivate a current limit value setting, select - - - - - from the list and press [ENTER]. The software automatically deactivates all settings for this limit value. 4. Save the new settings. - 78 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 87 Due to internal data processing, a calculated limit value lying within the measuring range is provided. During saving, this value is adopted, when rejecting, the old limit value is used. Check this limit value and redefine it, if necessary. - 79 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 88 Fig. 74 Limit value – define delay time 2. Type in a delay time via the numerical keyboard and press [ENTER]. The ALARM TYPE menu item is marked. 3. Save the settings. - 80 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 89 = LOW ALARM is triggered when the measuring result on the measuring range bar falls below the limit value from the right! - 81 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 90 DEFINE DISPLAY SELECT DISPLAY SETUP TO BE USED 1 x 888.8 2 x 888.8 4 x 888.8 1 x 888.8 3 x 888.8 2 x 888.8 20:05:2006 11:26:55 Fig. 77 Define display - 82 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 91 (see chapter 9.10.3, page 102 and chapter 9.8, page 89). Trends will not be displayed if the data logger has been disabled in the SYSTEM SETTINGS menu (interval is set to "- - -"). - 83 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 92 RES1 to RES4. Entering the formula is carried out with the C4000 PC-Transfer Advanced software which is separately available at optek. Read the corresponding pages in the C4000 PC-Transfer software manual. 1. Select the DISPLAY FORMULA menu item in the PRODUCT menu and press [ENTER].
Page 93 L21 - L28 in combination with the formulas RES01 - RES04. These linearization tables are entered with the C4000 PC-Transfer Advanced software which is separately available at optek. Read the corresponding pages in the C4000 PC-Transfer software manual. 1. Select the DISPLAY L21 - L28 menu item in the PRODUCT menu and press [ENTER].
Page 94 When the manual product change is disabled, the "Product change locked" message or the "Product change only remote" message for converters with remote input appears. When the manual product change is enabled, the PRODUCT CHANGE menu appears. - 86 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 95 PRODUCT CHANGE SELECT THE PRODUCT YOU WANT TO MEASURE PRODUCT : P01 WILL BE ACTIVATED REJECT SAVE Fig. 84 Confirming product change - 87 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 96 3. Press [CLEAR] to return to the main menu. When you switch off the measuring system while the measuring results are displayed, the measurement display appears after switching the converter on again. - 88 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 97 10 e * the difference of measuring range beginning and measuring range end. Changing the product name affects all data points already available in the data logger. - 89 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 98 Interval Hours Days Weeks 01 SEC 05 SEC 10 SEC 30 SEC 01 MIN 05 MIN 2,400 14.3 10 MIN 4,800 28.6 30 MIN 14,400 85.7 60 MIN 28,800 1200 171.4 - 90 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 99 PC with an interval of one second. DATA LOGGER DISPLAY SELECT MEASURING RESULT TO BE DISPLAYED M01-M04 TO PC 20:05:2006 11:26:55 Fig. 88 Data logger display – choosing measuring results - 91 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 100 Product changes automatically lead to an update of the upper status bar and the measuring range shown in the lower part. In this menu, you can move the display and adjust the resolution. - 92 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 101 • time P01 - M01 3.50 CU 20.05.2006 10:48:00 START 20.05.2006 09:36:00 30 SEC 20.05.2006 11:23:20 60 X MEASURING RANGE: 0.00 - 5.00 CU <<< >>> Fig. 91 Zoom function - 93 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 102 1. Select MAINTENANCE from the main menu and press [ENTER]. 2. Select SERVICE and press [ENTER]. 3. Select PC TRANSFER and press [ENTER]. To read out the data logger, see chapter 9.11.8.3, page 161. - 94 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 103 2. Select the CONFIGURATION menu item in the SYSTEM INFORMATION DISPLAY menu and press [ENTER]. SYSTEM INFORMATION DISPLAY CONFIGURATION SYSTEM SETTINGS SYSTEM DATA SENSORS 20:05:2006 11:26:55 Fig. 93 Menu system information, choosing configuration - 95 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 104 108 INPUT D 20:05:2006 11:26:55 Fig. 94 Menu system information - configuration The description of the optek inputs in lines 105 to 108 discriminates two cases: • 0 not installed • 1 installed 4. Press [CLEAR] to return to the previous menu.
Page 105 205 LAMP E (VDC) : 4.80 206 LAMP F (VDC) : 4.80 207 PASSWORD : 02 MIN 208 DATA LOGGER : 30 SEC 20:05:2006 11:26:55 Fig. 96 Menu system information - settings - 97 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 106 227 INPUT C IN USE 228 INPUT D IN USE 229 INTERNAL DATA 230 INTERNAL DATA 231 INTERNAL DATA The table shows exemplary settings. 3. Press [CLEAR] to return to the previous menu. - 98 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 107 SERIAL NO : mm WAVELENGTHS : nm OPTEK INPUTS CABLE LENGTH LAMP OUTPUT 20:05:2006 11:26:55 Fig. 98 Menu system information - settings 3. Press [CLEAR] to return to the previous menu. - 99 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 108 1. Select SYSTEM SETTINGS from the main menu and press [ENTER]. MAIN MENU MEASUREMENT DISPLAY DATA LOGGER DISPLAY SYSTEM INFORMATION DISPLAY PRODUCT CHANGE PRODUCT CONFIGURATION SYSTEM SETTINGS MAINTENANCE LANGUAGE / SPRACHE 20:05:2006 11:26:55 Fig. 99 Main menu, choosing system settings - 100 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 109 20:05:2006 11:26:55 Fig. 100 Menu system settings 9.10.1 Display This menu is described in chapter 9.4.1, page 43. 9.10.2 Date / time This menu is described in chapter 9.4.2, page 45. - 101 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 111 Instruction Manual optek-converter C4101 Version 07.2009_1.2US PN: 1004-1001-02 (-52) optek-Danulat GmbH Emscherbruchallee 2 45356 Essen Phone: +49-(0)201-63409-0 Fax: +49-(0)201-63409-999 E-Mail: info@optek.de Section 2 of 2 Internet: www.optek.com...
Page 112 SELECT THE INTERVAL YOU WANT TO STORE DATA CURRENT SETTING IS: 01 SEC INTERVAL: 01 SEC 05 SEC DATA LOGGER 60 MIN _ _ _ RESET: REJECT SAVE Fig. 102 Entering the storage interval - 102 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 113 7. Save the setting. The SYSTEM SETTINGS menu appears. SYSTEM SETTINGS SELECT THE INTERVAL YOU WANT TO STORE DATA CURRENT SETTING IS: 01 SEC INTERVAL: DATA LOGGER RESET REJECT SAVE Fig. 103 Resetting the data logger - 103 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 114 SYMMMETRIC or the ASYMMETRIC function and press [ENTER]. The cursor moves to the DAMPING (SEC) menu item. SYSTEM SETTINGS ALL MEASURING RESULTS ARE DAMPED AS FOLLOWS: DAMPING SYMMETRIC ASYMMETRIC DAMPING (SEC): REJECT SAVE Fig. 105 Choosing the damping type - 104 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 115 REJECT SAVE Fig. 106 Entering the integration time for damping 5. Save the setting. The SYSTEM SETTINGS menu appears. 9.10.5 Lamp voltage This menu is described in chapter 9.4.3, page 46. - 105 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 116 3. Select MANUALLY and press [ENTER]. Select YES or NO and press [ENTER]. The cursor moves to the next menu item. 4. Press [ENTER]. Select YES or NO and press [ENTER]. - 106 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 117 • When you set REMOTE to NO, no message appears in the MAINTENANCE menu. • For more information on setting the zero point via the external control system, read chapter 9.12.1, page 164. - 107 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 118 4. Press [ENTER]. Select YES or NO and press [ENTER]. SYSTEM SETTINGS PRODUCT CHANGE CONFIRMED: MANUALLY: REMOTE: REJECT SAVE Fig. 110 Setting the product change mode 5. Save the settings. The SYSTEM SETTINGS menu appears. - 108 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 119 When you set MANUALLY to NO, the "Product change remote only" or "Product change locked" messages appear in the PRODUCT CHANGE menu. When you set REMOTE to NO, no message appears in the PRODUCT CHANGE menu. - 109 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 120 Fig. 111 System settings menu, choosing sensor TF 3. Select FUNCTION and press [ENTER]. A list appears. SYSTEM SETTINGS FUNCTION TURB A/C TURB B/D SENSOR MEDIUM ZERO POINT REJECT SAVE Fig. 112 Entering function - 110 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 121 8. Select one of the given media and press [ENTER]. The cursor moves to ZERO POINT. 9. Press [ENTER]. A list appears. 10. Select the zero setting mode FACTORY or USER and press [ENTER]. - 111 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 122 The user's zero point is not deleted when changing from the factory zero point and is maintained until the zero point is imported again by the user. 11. Save the setting. The SYSTEM SETTINGS menu appears. - 112 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 123 Fig. 116 Menu system settings, choosing mA-outputs 3. The cursor is located on the BASIC SETTING menu item in the mA OUTPUTS menu. Press [ENTER]. A list appears. Select the desired setting. 4. Press [ENTER]. - 113 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 124 Fig. 117 Basic setting for mA-outputs 5. Save the setting. The SYSTEM SETTINGS menu appears. Carry out mA-output calibration in the CALIBRATION mA OUTPUTS menu item in the MAINTENANCE menu (see chapter 9.11.7, page 146). - 114 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 125 2. Select RELAY OUTPUTS and press [ENTER]. SYSTEM SETTINGS SENSOR TF mA OUTPUTS RELAY OUTPUTS REMOTE IN HOLD FAILSAFE PASSWORD PROTECTION OPTEK INPUTS 20:05:2006 11:26:55 Fig. 118 Menu system settings, choosing relay outputs - 115 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 126 Fig. 120 Choosing the allocation of relay outputs 5. Save the setting. The SYSTEM SETTINGS menu appears. Further information regarding Remote Out 1, Remote Out 2 and Remote Out 3 functions is given in chapter 9.12.2, page 169. - 116 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 127 2. Select REMOTE IN and press [ENTER]. SYSTEM SETTINGS SENSOR TF mA OUTPUTS RELAY OUTPUTS REMOTE IN HOLD FAILSAFE PASSWORD PROTECTION OPTEK INPUTS 20:05:2006 11:26:55 Fig. 121 Menu system settings, choosing Remote In - 117 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 128 Software Version C Note! If this function is not available (C4101, C4201, C4202, C4151, C4251, C4252, C4352, C4452) the "Remote In requires PCB IO-12 (optional)" message appears. 3. A new menu appears. Press [ENTER], select the desired setting, and press [ENTER] again.
Page 129 2. Select HOLD and press [ENTER]. SYSTEM SETTINGS SENSOR TF mA OUTPUTS RELAY OUTPUTS REMOTE IN HOLD FAILSAFE PASSWORD PROTECTION OPTEK INPUTS 20:05:2006 11:26:55 Fig. 123 Menu system settings, choosing hold - 119 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 130 HOLD MESSAGE ON MEASUREMENT DISPLAY? REJECT SAVE Fig. 124 Choosing the hold function For more information on enabling the hold function via the external control system read chapter 9.12.1, page 164. - 120 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 131 The settings for Failsafe refer to each mA output. "Failsafe" can be triggered by signal loss at one or several optek inputs A, B, C and / or D or at the mA-inputs 1 or 2. Lamp failure usually causes signal loss! 1.
Page 132 MEASUREMENT DISPLAY overwriting measuring results and trend charts. The Failsafe function is triggered in case of a communication fault with the MA-11 (optek detector input board) and the IO-12 (optek mA and remote input board), if the mA input is part of the measuring function.
Page 133 Enter a maximum of 8 figures between 0 and 9 for each password. 1. Select PASSWORD DEFINITION and press [ENTER]. PASSWORD PASSWORD DEFINITION PASSWORD ALLOCATION PASSWORD DURATION 20:05:2006 11:26:55 Fig. 128 Choosing password definition - 123 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 134 6. To save the new passwords, press SAVE and [ENTER]. The PASSWORD menu appears. Note! Note the password and keep it in a safe place. The higher password level automatically releases the lower password level. - 124 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 135 2. Select menu items that you want to protect one after the other and press [ENTER]. A list with password levels appears. PASSWORD ALLOCATION PRODUCT CHANGE PRODUCT CONFIGURATION SYSTEM SETTINGS MAINTENANCE LANGUAGE SERVICE PC TRANSFER HOLD MANUALLY 20:05:2006 11:26:55 Fig. 131 Menu password allocation - 125 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 136 • When using the PC transfer software, the menu item PC TRANSFER must be protected with a password to prevent unauthorized persons from accessing. Keep your parameter set in a safe place. - 126 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 137 PASSWORD DURATION 20:05:2006 11:26:55 Fig. 133 Choosing password duration 2. The PASSWORD DURATION menu appears. The cursor is located on the DURATION menu item. Press [ENTER]. A list with different times appears. - 127 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 138 SYSTEM INFORMATION 001 MODEL 002 SERIAL NO. 003 SOFTWARE 204 - SETTINGS - 229 INTERNAL DATA 230 INTERNAL DATA 231 INTERNAL DATA 20:05:2006 11:26:55 Fig. 135 System information display, system settings - 128 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 139 INPUTS SYSTEM DATA SENSOR 1 SYSTEM DATA SENSOR 2 SYSTEM DATA SENSOR 3 SYSTEM DATA SENSOR 4 FIELDBUS 20:05:2006 11:26:55 Fig. 136 Menu system settings, choosing system data sensor 1 - 129 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 140 7. Save the settings. The SYSTEM SETTINGS menu appears. 8. If more sensors are connected, repeat the entries for the SYSTEM DATA SENSOR 2 to 4. Note! These entries serve for documentation purposes only. They do not affect measurement. - 130 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 141 4. After entering the text, select OK and press [ENTER]. The character field is closed and the cursor moves to the DEVICE MESSAGE menu item. 5. Press [ENTER]. The character field appears. - 131 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 142 The entries serve to describe the field device and can be read out with the corresponding indices of the physical block of the field device (see instruction ® manual PROFIBUS PA). - 132 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 143 1. Select MAINTENANCE from the main menu and press [ENTER]. MAIN MENU MEASUREMENT DISPLAY DATA LOGGER DISPLAY SYSTEM INFORMATION DISPLAY PRODUCT CHANGE PRODUCT CONFIGURATION SYSTEM SETTINGS MAINTENANCE LANGUAGE / SPRACHE 20:05:2006 11:26:55 Fig. 140 Main menu, choosing maintenance - 133 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 144 If HOLD is already enabled, the "Deactivate hold with enter" message appears. Press [ENTER] to disable HOLD. The previous menu appears. When HOLD is enabled, the "Hold" message in the status bar appears alternately instead of date and time. - 134 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 145 2. Select MAINTENANCE from the main menu and press [ENTER]. MAIN MENU MEASUREMENT DISPLAY DATA LOGGER DISPLAY SYSTEM INFORMATION DISPLAY PRODUCT CHANGE PRODUCT CONFIGURATION SYSTEM SETTINGS MAINTENANCE LANGUAGE / SPRACHE 20:05:2006 11:26:55 Fig. 143 Main menu, choosing maintenance - 135 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 146 7. After selecting all measuring results you want to zero, select the CONFIRM SELECTION WITH ENTER menu item and press [ENTER]. 8. The "TO SET NEW ZERO POINT PRESS ENTER" message pops up. 9. Press [ENTER]. - 136 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 147 11. Press [CLEAR] twice to return to the main menu. Note! Zeroing is carried out for optek inputs, which are used for the measuring result marked with YES! The system displays the input assignments of all products in the MEASURING RESULT MONITOR (see chapter 9.11.8.2.3, page 155)!
Page 148 Fig. 146 Menu maintenance, choosing system diagnostics 3. To start the self test, press [ENTER]. The progress of the individual tests and checks is displayed graphically, a successfully completed test is indicated by a check mark. - 138 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 149 MC02 I2C-Bus ✔ SLAVES EEPROMs SENSOR INPUTS A✔ C✔ B✔ D✔ RETURN WITH CLEAR 20:05:2006 11:26:55 Fig. 148 Display during system diagnostics 4. Press [CLEAR] to return to the previous menu. - 139 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 150 ABS -CU (A-C) FACTOR (0.6 - 1.4) : 1.000 ABS -CU (B-D) A-CU (A-C)-(B-D) FACTORY SETTINGS %TRANSM (A) FACTOR = %TRANSM (B) 20:05:2006 11:26:55 Fig. 150 Choosing factor for adaptation of measuring function - 140 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 151 5. Save the setting. The MAINTENANCE menu appears. Note! You can enter the factors for various functions one after another. You can save and use all factors for calculation at a time. - 141 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 152 SENSOR (A/C) or (B/D) OLD: Uses the old scattered light parameter (6 digits) provided with sensors shipped before 1st December 2007. Select your sensor accordingly and press [ENTER]. - 142 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 153 1st December 2007, is to be operated with a new converter (delivery after 1st December 2007), choose SENSOR (A/C) or (B/D) OLD and enter the 6-digit scattered light factor via the numeric keyboard the usual way. - 143 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 154 Fig. 156 Calibration mA-inputs - choosing the mA-input 4. The cursor moves to the CALIBRATION menu item. Press [ENTER]. A list appears. Select FACTORY SETTINGS and press [ENTER]. 5. Save the setting. - 144 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 155 If the system zero point deviates by more than 1 mA and slope by more than 15 %, a hardware failure may have occurred and saving is impossible. Reset calibration to the factory settings. - 145 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 156 Fig. 158 Calibration mA-outputs - choosing the mA-output 4. The cursor moves to the CALIBRATION menu item. Press [ENTER]. A list appears. Select FACTORY SETTINGS and press [ENTER]. 5. Save the setting. - 146 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 157 If the zero point deviates by more than 1 mA and slope by more than 15 %, a hardware failure may have occurred and saving is impossible. Reset calibration to the factory settings. - 147 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 158 PC via an RS-232 port. • RESET CONVERTER resets your converter to delivery state. SERVICE ENTER PASSWORD MONITORS PC TRANSFER RESET CONVERTER 20:05:2006 11:26:55 Fig. 160 Menu service, choosing enter password - 148 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 159 20:05:2006 11:26:55 Fig. 161 Menu service, choosing enter password ENTER PASSWORD PLEASE ENTER YOUR PASSWORD CONFIRM WITH ENTER USE ENTER ONLY TO DISABLE PASSWORD 20:05:2006 11:26:55 Fig. 162 Entering a password - 149 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 160 The following monitors are available: MONITORS LAMP MONITOR DETECTOR MONITOR MEASURING RESULT MONITOR mA MONITOR RELAY + LED MONITOR REMOTE IN MONITOR SUBASSEMBLY MONITOR 20:05:2006 11:26:55 Fig. 163 Menu service, choosing monitors - 150 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 161 [ENTER]. When the lamp output is switched off, the system sets the lamp voltage to 0.00 VDC. The current measured falls under 0.05 ADC. 4. Press [CLEAR] to return to the previous menu. - 151 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 162 • Typical lamp currents for the sensors AF16, AS16, AF26, and TF16-N are approx. 0.75 ADC! • Typical lamp currents for the sensors AS56 are approx. 0.43 ADC! • Typical lamp currents for the sensors AF45, and AF46 are approx. 0.85 ADC! - 152 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 163 Fig. 166 Menu service, choosing detector monitor 2. Select DETECTOR INPUT. A list appears. Select a detector input (e. g. CHANNEL A). You can only select installed and enabled optek inputs. 3. Press [ENTER]. The converter calculates the CU value for the current PHOTO CURRENT (CU) with and without sensor adaptation and the MAX.
Page 164 • If necessary, increase the optical path length (OPL) or change the measuring wavelength. • If measuring results in CU exceed MAX. RANGE (detector current approx. 0.25 nA), the system enables FAILSAFE and triggers the SIGNAL LOSS error message. - 154 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 165 Measuring result monitor With this function, the measuring functions, mA-inputs, linearization and slope + offset functions as well as the occupied optek inputs for all selected products and measuring results can be displayed. 1. Select the MEASURING RESULT MONITOR function in the MONITORS menu and press [ENTER].
Page 166 INPUT 2 0.03 -24.77 20:05:2006 11:26:55 Fig. 171 mA monitor menu 3. Press [CLEAR] to return to the previous menu. Note! If inputs or outputs are not available, no values are displayed. - 156 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 167 GREEN RELAY 1 10-11 : OPEN RELAY 2 12-13 : OPEN RELAY 3 14-15 : OPEN RELAY 4 16-17 : NOT ACTIVE 20:05:2006 11:26:55 Fig. 173 Menu relay + LED monitor - 157 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 168 It opens, if a system error occurs. It closes when the measuring mode is o.k. 9.11.8.2.6 Remote In monitor This menu is described in chapter 9.12.1.1, page 164. - 158 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 169 Fig. 175 Subassembly monitor menu Note! The "Subassembly monitor menu" figure (fig. 175) shows the assemblies of a completely equipped converter. Column "DC" contains variable specifications. 3. Press [CLEAR] to return to the previous menu. - 159 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 170 • When the circuit cards are changed, error message 1021 "Inconsistency in configuration" appears. Enter the SUBASSEMBLY MONITOR menu and save the configuration with [ENTER]. - 160 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 171 • When the transfer is interrupted, the data sets are incomplete. Parameters which have not been transferred are automatically replaced with default values. In this case, repeat the transfer. - 161 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 172 • The transfer times for all functions except for the data logger amount to only few seconds! • Data transfer during read-out of the data logger amounts to 2-5 minutes for all 10,000 data points at 115 Kbits/s depending on the PC system. - 162 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 173 RESET CONVERTER deletes data and settings carried out by you. The converter is reset to its delivery state. Linearization tables, offset and slope sets and mathematical functions are maintained, but disabled. - 163 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 174 [ENTER]. MONITORS LAMP MONITOR DETECTOR MONITOR MEASURING RESULT MONITOR mA MONITOR RELAY + LED MONITOR REMOTE IN MONITOR SUBASSEMBLY MONITOR 20:05:2006 11:26:55 Fig. 180 Menu service, choosing Remote In Monitor - 164 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 175 R7 when R8 becomes "LOW". • When defining RV, the set states are taken over, i. e. product change, system zero point and hold can be triggered in the monitor! - 165 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 176 If the signals for global zeroing and for the hold function are simultaneously triggered with R6 = R7 = HIGH, HOLD is enabled first. When HOLD is disabled, the measuring results are calculated with the current zeroing. - 166 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 177 = HIGH = freeze system as long as R7 + R8 = HIGH • = HIGH = perform functions according to R1 to R7 • = return of signals = returning signals - 167 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 178 If the signals for selective zeroing and for the hold function are simultaneously triggered with R6 = R7 = HIGH, HOLD is enabled first. When HOLD is disabled, the measuring results are calculated with the current zeroing. - 168 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 179 (see above). A delay time for the limit values is not effected. Set limit values remain valid. It is still indicated by the limit value LEDs on the front panel when values exceed or fall below the set limit values. - 169 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 180 The (active) relay responds and switches as follows when switching on the converter: Relay 4 (active): open SYSTEM ERROR such as: • no voltage supply • lamp failure • communication error • reading error • configuration error closed SYSTEM OKAY - 170 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 181 When the CONTACTS NORMAL are set to CLOSED, the relays switch as follows: Tab. 16 Relay status in Remote Out 2 Product P04 to P08 Relay 1 open closed open closed Relay 2 closed open open closed - 171 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 182 The (active) relay responds and switches as follows when switching on the converter: Relay 4 (active): open SYSTEM ERROR such as: • no voltage supply • lamp failure • communication error • reading error • configuration error closed SYSTEM OKAY - 172 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 183 The (active) relay responds and switches as follows when switching on the converter: Relay 4 (active): open SYSTEM ERROR such as: • no voltage supply • lamp failure • communication error • reading error • configuration error closed SYSTEM OKAY - 173 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 184 Product 5 5 PROD 5 PROD 6.25 9.00 Product 6 6 PROD 6 PROD 7.50 10.00 Product 7 7 PROD 7 PROD 8.75 11.00 Product 8 8 PROD 8 PROD 10.00 12.00 - 174 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 185 - - - - LIMIT VALUE - - - - ALARM AFTER SEC. - - - - ALARM TYPE - - - - REJECT SAVE Fig. 183 Limit value – define figure - 175 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 186 COMPENSATION do not have to be changed. The factory settings for the display are the following: • contrast: 20 • brightness: 30 • temperature compensation: 5 DISPLAY SETTINGS <<< 3 >>> CONTRAST BRIGHTNESS T-COMPENSATION REJECT SAVE Fig. 185 Setting the display - 176 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 187 • and for the measuring result M04 of the inputs B, D and mA-input 1. The "Signal loss" error message for the optek inputs and / or mA-inputs is displayed for each measuring result independently. The converter pops up the error message when the corresponding input is used for measuring result calculation.
Page 188 Cable break, mixed-up cables Check installation. Polarity error = signal loss Lamp failure Check signals in LAMP MONITOR. Exchange lamp. Communication error Perform SYSTEM DIAGNOSTICS. Check SUBASSEMBLY MONITOR. Exchange faulty boards. - 178 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 189 FAILURE LAMP F 1.56 CU SIGNAL LOSS 0.00 5.00 0.00 5.00 1004 2.47 CU SIGNAL LOSS B+D+MA1 0.00 5.00 0.00 5.00 20:05:2006 11:26:55 Fig. 187 Error message "Failure lamp" - 179 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 190 Check stability, use a line filter. lamp voltage too high at UV, Check LAMP MONITOR UV lamp with ignition failures, menu, exchange IO-14 / IO-16. loose contact with wiring, collapse of voltage supply, broken lamp output. - 180 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 191 NO COMMUNICATION WITH 1.56 CU SIGNAL LOSS CARD ADDRESS 2 0.00 5.00 0.00 5.00 1102 2.47 CU SIGNAL LOSS B+D+MA1 0.00 5.00 0.00 5.00 20:05:2006 11:26:55 Fig. 188 Error message "No communication..." - 181 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 192 2011 Causes zeroing and calibration errors. Exchange MA-11 for inputs [A], [C]! 2012 ERROR ADC communication error on MA-11-2. 2012 Causes zeroing and calibration errors. Exchange MA-11 for inputs [B], [D]! - 182 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 193 • erroneous or unreadable product configuration data, linearizations and sensor adaptations (3230 – 3250). Error messages regarding SIGNAL LOSS cannot trigger a system alarm, since it is an admissible operational state in many applications! - 183 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 194 NAME ALREADY IN USE Product name, measuring result name, linearization name 1506 CHECK INPUT ASSIGNMENT Input check when selectively zeroing 1507 FORMULA ERROR Formula 1601 CALIBRATION ERROR Calibration of mA-inputs and mA-outputs - 184 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 195 1234 ERROR 1234 Linearization 1235 ERROR 1235 Active product 1236 ERROR 1236 Offset + slope set 1240 ERROR 1240 Sensor adaptation 1250 ERROR 1250 Zero point data 1251 ERROR 1251 Configuration - 185 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 196 1710 - 1716 INCONSISTENCY IN CALIBRATION DATA Calibration data on MA-11-1 (input [A], [C], address 1) START SYSTEM DIAGNOSTICS optek inputs [A], and [C] not fully functional. Exchange MA-11 for inputs [A], [C]! 1720 - 1726 INCONSISTENCY IN CALIBRATION DATA...
Page 197 3234 ERROR 3234 Linearization 3235 ERROR 3235 Active product 3236 ERROR 3236 Offset + slope set 3240 ERROR 3240 Sensor adaptation 3250 ERROR 3250 Zero point data 3251 ERROR 3251 Configuration - 187 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 198 To solve the problem efficiently, we ask you to have the sheet with system data of your sensor or system at hand. See preliminary note for our contact data. - 188 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 199 None of the above mentioned Converter defective sensor body can remain in the errors can be detected. pipeline so that only the optical arms and the converter have to be sent. - 189 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 200 Small parts fuses Tab. 30 Spare parts - fuses 10 pieces each Part number 115 V / 230 V AC 1.6 A 1200-3300-0005-00 24 V AC / DC 3.15 A 1200-3300-0007-00 - 190 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 201 Appendix Appendix - 191 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 202 Sensor 1 Sensor 2 Sensor 3 Sensor 4 Model: Ser. no.: Process connection: Line size: Material: Gaskets: Window material: Optical path length (OPL): Measurement wavelength: Ex-protection: Cable length: Temperature range: Notes: - 192 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 203 Appendix 12.2 TÜV NORD CERT GmbH "GS-mark" Fig. 190 GS-mark - 193 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 204 Appendix Fig. 191 GS-mark - annex 1 of the certificate - 194 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 205 Voltage supply of the light transmitters is 5 V. XYZ in the type designation stand for number of optek sensor inputs (X), number of interface inputs or interface types (Y) and number of lamp outputs (Z).
Page 206 Appendix 12.3 QM system certificate Fig. 192 QM system - 196 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...
Page 207 EN 61326:2006 + Corrigendum 1 / June 2008 • EN 61010-1:2001 + Corrigendum 1 / November 2002 + Corrigendum 2 / January 2004 Manufacturer: optek-Danulat GmbH, Emscherbruchallee 2, 45356 Essen, Germany Essen, 2009/01/27 Jürgen Danulat Managing Director - 197 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009...
Page 208 We are currently using the following make: ______________________________ Please call me. The instruction manual for the ________________________________ model good O not good I have the following improvement suggestions: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ Yours faithfully, Date / signature - 198 - optek-converter C4101 Version 07.2009_1.2US, 23.07.2009 www.optek.com...

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