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Table of Contents
Related Manuals for Optek PROFIBUS C4151
Summary of Contents for Optek PROFIBUS C4151
- Page 1 Instruction Manual ® optek PROFIBUS optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 PN: 1004-1010-02 (-52) For converters: C4151 C4251 C4252 C4353 C4452 HC4351 HC4452 optek-Danulat GmbH Emscherbruchallee 2 45356 Essen Phone: +49-(0)201-63409-0 E-Mail: info@optek.de Internet: www.optek.com...
- Page 2 This instruction manual is written to assist the user in proper procedures for trouble-free operation. It is explicitly pointed out that optek-Danulat GmbH assumes no responsibility for loss or damage caused due to improper use of this instruction manual or products described herein.
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Page 3: Table Of Contents
General safety instructions....................5 Safety instructions for works on electrical equipment ............6 Description PROFIBUS® ......................7 Description optek Control 4000 / Haze Control bus interface ...........10 Technical data PROFIBUS® PA interface ................13 Converter front view ......................14 Rear view converter C4151 ....................15 Rear view converter C4251 .................... - Page 4 9.1.1 Addressing of the optek PROFIBUS® PA interface with communication processor CP5512 ....................50 9.1.2 Addressing of the optek PROFIBUS® PA interface with interface card "Softing PROFlusb" ....................52 PROFIBUS® PA certificate ....................56 DTM certificate ........................57 EU declaration of conformity ....................59 Contacts ..........................60...
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Page 5: Using The Instruction Manual
Using the instruction manual Using the instruction manual Validity of the instruction manual ® This instruction manual is valid for optek PROFIBUS converters C4151, C4251, C4252, C4352, C4452, HC4351 and HC4452. It contains specific ® information on the PROFIBUS PA interface (Process Fieldbus - Process Automation). - Page 6 To keep up reliability of the product, enhance its life cycle and avoid down times, you have to follow the instructions in the manuals. Furthermore, please follow the existing accident prevention and environmental protection instructions, as well as recognized technical instructions for safe and professional working. - 2 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
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Page 7: Pictograms And Signal Words
This pictogram indicates instructional or general advice. Pictograms on the converter The following pictogram is on the back of the converter. It indicates possible and unapparent dangers. Read this instruction manual prior to initial commissioning. - 3 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 8: Intended Use
The manufacturer is not liable for damage resulting from use contrary to the intended use. Following this instruction manual is part of the intended use. The content of all serial number plates on optek products is model-specific and refers to the time of delivery. - 4 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 9: Safety
Have faulty parts of the measuring system replaced immediately. Spare parts must comply with the technical requirements defined by optek. This is always guaranteed when using original spare parts. For maintenance and repair activities, attach a warning sign to the external release device to prevent re-commissioning of the converter. -
Page 10: Safety Instructions For Works On Electrical Equipment
Use only original fuses with specified current and triggering characteristics! When a fuse has to be exchanged, first try to detect the cause and clear the fault before exchanging the fuse. When work on live parts is necessary, use insulated tools only. - 6 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 11: Description Profibus
Controller of a DP system (e. g. controls, PLC, …). DP class 1 master Allows loading programs in controls, diagnosis, parameterization of DP slaves. DP class 2 master ® A PROFIBUS network must always include at least one class 1 master. - 7 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... - Page 12 DP segment (e. g. 45.45 kbit/s). The DP/PA link has a slave station address over which the DP master accesses DP/PA link the PA segment. In the DP segment, an independent bit rate of 12 Mbit/s maximum is possible. - 8 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
- Page 13 DP-V0. Acyclic services serve for device parameterization, remote support maintenance and diagnosis during operation. They belong to the DP class 2 master and use protocol DP-V1. Fig. 2 Cyclic and acyclic data transfer - 9 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
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Page 14: Description Optek Control 4000 / Haze Control Bus Interface
Description optek Control 4000 / Haze Control bus interface Description optek Control 4000 / Haze Control bus interface To allow the easiest possible commissioning of the C4000 converter and the Haze Control at the bus, the reliable concept of parameterization via parameter sets was maintained in great parts. - Page 15 Further detailed information on the state of the converter can be read out of the optek-specific status transducer block. Here, data of lamp and detector monitor can be called as well as sensor information and a list of available product names.
- Page 16 Description optek Control 4000 / Haze Control bus interface ® The following figure shows the PROFIBUS PA interface for the C4000 and the ® Haze Control converter according to PROFIBUS PA profile 3.01 with amendment 2: Analyzer. ® Fig. 3...
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Page 17: Technical Data Profibus® Pa Interface
Description optek Control 4000 / Haze Control bus interface ® Technical data PROFIBUS PA interface ® Tab. 2 Technical data PROFIBUS PA interface IEC 61158-2 Physical: 31.25 kbit/s voltage mode Connection: polarity-independent Voltage range: 9…32 V Background current: 18 mA... -
Page 18: Converter Front View
Description optek Control 4000 / Haze Control bus interface Converter front view 1 2 3 4 1 2 3 4 ® Fig. 4 Front panel PROFIBUS PA converter C4000 and Haze Control Numbers stand for: 1. LED (flashes red), indicates lamp failure or system failure 2. -
Page 19: Rear View Converter C4151
Description optek Control 4000 / Haze Control bus interface Rear view converter C4151 0 / 4 - 20 mA OUT 1, 2 OUT 3, 4 DETECTOR INPUTS 115 / 230 V, 50 / 60 Hz, 50 VA 115 / 230 V, T 1,6 A... -
Page 20: Rear View Converter C4251
Description optek Control 4000 / Haze Control bus interface Rear view converter C4251 0 / 4 - 20 mA OUT 1, 2 OUT 3, 4 DETECTOR INPUTS 115 / 230 V, 50 / 60 Hz, 50 VA 115 / 230 V, T 1,6 A... -
Page 21: Rear View Converter C4252
Description optek Control 4000 / Haze Control bus interface Rear view converter C4252 0 / 4 - 20 mA OUT 1, 2 OUT 3, 4 DETECTOR INPUTS 115 / 230 V, 50 / 60 Hz, 50 VA 115 / 230 V, T 1,6 A... -
Page 22: Rear View Converter C4352
Description optek Control 4000 / Haze Control bus interface Rear view converter C4352 0 / 4 - 20 mA OUT 1, 2 OUT 3, 4 DETECTOR INPUTS 115 / 230 V, 50 / 60 Hz, 50 VA 115 / 230 V, T 1,6 A... -
Page 23: Rear View Converter C4452
Description optek Control 4000 / Haze Control bus interface Rear view converter C4452 0 / 4 - 20 mA OUT 1, 2 OUT 3, 4 DETECTOR INPUTS 115 / 230 V, 50 / 60 Hz, 50 VA 115 / 230 V, T 1,6 A... -
Page 24: Rear View Hc4351 Converter
Description optek Control 4000 / Haze Control bus interface Rear view HC4351 converter 0 / 4 - 20 mA OUT 1, 2 OUT 3, 4 DETECTOR INPUTS 115 / 230 V, 50 / 60 Hz, 50 VA 115 / 230 V, T 1,6 A... -
Page 25: Rear View Hc4452 Converter
Description optek Control 4000 / Haze Control bus interface Rear view HC4452 converter 0 / 4 - 20 mA OUT 1, 2 OUT 3, 4 DETECTOR INPUTS 115 / 230 V, 50 / 60 Hz, 50 VA 115 / 230 V, T 1,6 A... -
Page 26: Connecting The Sensors
Description optek Control 4000 / Haze Control bus interface 5.10 Connecting the sensors Danger! Electrical voltage! Switch the converter voltage-free before connecting the sensor! Have electrical connections installed only by qualified electricians! An overview of the connections of our sensors as well as of the wiring plans is provided in the supplied standard instruction manual of the converter. -
Page 27: Profibus Pa Interface
Description optek Control 4000 / Haze Control bus interface ® 5.11 PROFIBUS PA interface Caution! Have electrical connections installed only by qualified electricians! The interface must only be connected to circuits which cannot become dangerously active (SELV / PELV). The two conductors in the two-core cable have different colors. Usually, red (B conductor) and green (A conductor) are used. -
Page 28: Addressing
Addressing Addressing ® In order to integrate a slave into a PROFIBUS network, the address ® must be set. optek PROFIBUS PA devices are delivered with the default address 126. Overview addressing Tab. 3 Overview addressing service, diagnosis and programming tool 1…2... - Page 29 126 on the bus. In case that several slaves to be configured are to be integrated, they must be addressed consecutively. • There must be no other master on the bus segment. • The addressing should not be carried out in the project network. - 25 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
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Page 30: Specifications
2 AO FBs for two mA-inputs Note! A detailed description of the bus interface is given in "Description optek Control 4000 / Haze Control bus interface", chapter 5, page 10. Tab. 6 Assignment of the different blocks... -
Page 31: Physical Block
Visible String DIAGNOSIS Octet String DIAGNOSIS_EXTENSION Octet String DIAGNOSIS_MASK Octet String DIAGNOSIS_MASK_EXTENSION Octet String DEVICE_CERTIFICATION Visible String WRITE_LOCKING Unsigned16 R, W DESCRIPTOR Octet String R, W DEVICE_MESSAGE Octet String R, W DEVICE_INSTAL_DATE Octet String R, W - 27 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... - Page 32 With this parameter, hold can be triggered or canceled in the converter via ® PROFIBUS Data type: Boolean 0x00 → false Converter disables an existing system hold state. 0xFF → true Converter enables a system hold state. - 28 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
- Page 33 Low byte For reading the parameter, the following applies: 0x__00 → Operation product change is executed. Standby position when writing the value 0x00 for the high byte. 0x__FF → Operation was completed or standby position. - 29 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
- Page 34 Diag. ID Diag. ID Diag. ID Diag. ID Diag. ID AS BAD BIT 1 to BIT 6 serves for masking enhanced optek-specific diagnosis information. The corresponding diagnosis information is not displayed in DIAGNOSIS_EXTENSION. The corresponding diagnosis information is displayed in DIAGNOSIS_EXTENSION.
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Page 35: Analyzer Tb For Measuring Results M01-M04
PRODUCT Visible String OUT_1_(mA)* Float Note! * slot 11: measuring result M01 = OUT_1_(mA) slot 12: measuring result M02 = OUT_2_(mA) slot 13: measuring result M03 = OUT_3_(mA) slot 14: measuring result M04 = OUT_4_(mA) - 31 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 36: Ai Fb For Measuring Results M01-M04
FSAFE_VALUE Float R, W ALARM_HYS Float R, W HI_HI_LIM Float R, W HI_LIM Float R, W LO_LIM Float R, W LO_LO_LIM Float R, W SIMULATE DS-50 R, W Simulate_Status Unsigned8 Simulate_Value Floating point Simulate_Enable Unsigned8 - 32 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 37: Relay Tb
Unsigned8 R, W TARGET_MODE Unsigned8 R, W BLOCK_MODE DS-37 ALARM_SUM DS-42 PV_D_1 DS-34 Value Unsigned8 Status Unsigned8 PV_D_2 DS-34 Value Unsigned8 Status Unsigned8 PV_D_3 DS-34 Value Unsigned8 Status Unsigned8 PV_D_4 DS-34 Value Unsigned8 Status Unsigned8 - 33 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 38: Di Fb Relay 1 To 4
OUT_D DS-34 R, W VALUE Unsigned8 STATUS Unsigned8 CHANNEL Unsigned16 R, W INVERT Unsigned8 R, W FSAFE_TYPE Unsigned8 R, W FSAFE_VAL_D Unsigned8 R, W SIMULATE DS-50 R, W Simulate_Status Unsigned8 Simulate_Value Floating point Simulate_Enable Unsigned8 - 34 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 39: Ao Tb
Octet String R, W STRATEGY Unsigned16 R, W ALERT_KEY Unsigned8 R, W TARGET_MODE Unsigned8 R, W BLOCK_MODE DS-37 ALARM_SUM DS-42 PV_1 DS-60 Floating point MEASUREMENT_STATUS Unsigned8 PV_TIME Date PV_2 DS-60 Floating point MEASUREMENT_STATUS Unsigned8 PV_TIME Date - 35 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 40: Ao Fb For Ma-In1 And Ma-In2
FSAFE_TYPE Unsigned8 R, W FSAFE_VAL_D Float R, W POS_D DS-34 VALUE Unsigned8 STATUS Unsigned8 CHECK_BACK Octet String CHECK_BACK_MASK Octet String SIMULATE DS-50 R, W Simulate_Status Unsigned8 Simulate_Value Floating point Simulate_Enable Unsigned8 INCREASER_CLOSE Unsigned8 R, W - 36 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... - Page 41 R, W VALUE Float32 STATUS Unsigned8 OUT_SCALE Float R, W EU at 100 % Float EU at 0 % Float UNITS INDEX Unsigned16 DECIMAL POINT Integer8 Note! * 4-20 mA correspond to 0–100 %=0–1 here. - 37 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
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Page 42: Status Tb
Unsigned16 PRODUCT_NAME DS_P_Name PRODUCT_1 Visible String PRODUCT_2 Visible String PRODUCT_3 Visible String PRODUCT_4 Visible String PRODUCT_5 Visible String PRODUCT_6 Visible String PRODUCT_7 Visible String PRODUCT_8 Visible String SENSOR_INFO***** DS_Sensor SENSOR_SN Visible String SENSOR_TYPE Visible String - 38 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... - Page 43 With this parameter, the register contents for ***Status_Lamp (slot index 32) and ***Detector_Monitor (slot index 33) can be selected according to the selected lamp outputs or optek detector inputs. The register contents correspond to the values of the corresponding monitor.
- Page 44 For that, the information must be defined in the system settings for the corresponding sensor. For a Haze Control ® with PROFIBUS interface, both strings are empty. - 40 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
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Page 45: Device Spec. Data Structures
Float PHOTO_CURRENT_ISA_(CU) Float DS_P_Name PRODUCT_1 Visible String PRODUCT_2 Visible String PRODUCT_3 Visible String PRODUCT_4 Visible String PRODUCT_5 Visible String PRODUCT_6 Visible String PRODUCT_7 Visible String PRODUCT_8 Visible String DS_Sensor SENSOR_SN Visible String SENSOR_TYPE Visible String - 41 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 46: Diagnosis
Octet Octet HW failure DIA_HW_ELECTR DIA_HW_MECH DIA_TEMP_MOTOR Flag when Error 1402 (TEMP_HI) occurs DIA_TEMP_ELECTR DIA_MEM_CHKSUM DIA_MEASUREMENT DIA_NOT_INIT DIA_INIT_ERR DIA_ZERO_ERR DIA_SUPPLY DIA_CONF_INVAL DIA_WARMSTART DIA_COLDSTART DIA_MAINTENANCE DIA_CHARACT IDENT_NUMBER_VIOLATION reserved by PNO reserved by PNO EXTENSION_AVAILABLE - 42 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... - Page 47 70, physical block). Upon delivery, these bits are disabled. If this diagnosis bit is set, an enhanced error analysis can currently be read out as an optek-specific error number from the parameter ERROR_NUMBER (slot index 34, status transducer block).
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Page 48: Condensed Status
Hex. value in Mode condensed state Hex. value in Mode classic mode 0x24 .. 0x27 0x0C .. 0x0F Local override 0x3C .. 0x3F 0x00 .. 0x03 Uncertain 0x78 .. 0x7B 0x40 .. 0x43 The delivery status is classic mode. - 44 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 49: Number Display Format
Tab. 18 Number display format BYTE0 BYTE1 BYTE2 BYTE3 E M M M M M M M M M M M M M M M M M M M M M M M exponent mantissa - 45 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 50: Software
It creates the entire logic and parameterizing of a field device, creates a standardized interface to the FDT frame application and can be inserted into any FDT frame application. • DTM (Device Type Manager): optek_40000BF3_dtm_1.0.0.29.zip - 46 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 51: Appendix
Appendix Appendix - 47 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 52: Addressing Of The Optek Profibus Pa Interface
Addressing of the optek PROFIBUS PA interface ® The following chapters describe the addressing of the optek PROFIBUS interface with the communication processor CP5512 and the interface card "Softing PROFIusb". There are several interfaces and communication processors produced by other manufacturers providing a corresponding Profibus DP service „Set_Slave_Adr“... - Page 53 Appendix • Omron CS1/CJ1W-PRM21 Profibus master unit (optek DTM driver is needed) Fig. 15 Addressing via Omron CS1/CJ1W-PRM21 Profibus master unit - 49 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
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Page 54: Addressing Of The Optek Profibus® Pa Interface With Communication Processor Cp5512
Addressing of the optek PROFIBUS PA interface with communication processor CP5512 ® The following procedure shows how to address the optek PROFIBUS ® interface for C4000 and Haze Control using the example of Siemens SIMATIC Manager with communication processor CP5512: DPM2 master implementation tested with the help of •... - Page 55 4. Enter a new address for the slave device (e. g. 16) and confirm with OK. Fig. 18 Entering a new PROFIBUS address 5. For testing purposes, the setting of a new address can be checked by means of a LifeList. Fig. 19 Checking the new address - 51 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
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Page 56: Addressing Of The Optek Profibus® Pa Interface With Interface Card "Softing Proflusb
PA interface with interface card "Softing PROFlusb" ® The following procedure shows how to address the optek PROFIBUS interface for C4000 and Haze Control using the example of Siemens SIMATIC® Manager with the single-channel USB interface card "Softing PROFIusb": DPM2 master implementation tested with the help of •... - Page 57 • For address 3 "Open object". ® 4. Under SIMATIC PDM – PROFIBUS PA, add a new device. ® Fig. 22 SIMATIC PDM – PROFIBUS PA adding a device 5. Select C/HC_4xxx. Fig. 23 Selecting C/HC_4xxx - 53 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
- Page 58 7. Enter a new address for the slave device (e. g. 16) and confirm with OK. Fig. 25 Assigning an address • The potential error message "Error during node initialization" can be ignored. Fig. 26 Error message "Error during node initialization" - 54 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
- Page 59 Appendix 8. For testing purposes, the setting of a new address can be checked by means of a LifeList. Fig. 27 Checking the new address - 55 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com...
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Page 60: Profibus® Pa Certificate
Appendix ® PROFIBUS PA certificate ® Fig. 28 PROFIBUS PA certificate - 56 - optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23 www.optek.com... -
Page 61: Dtm Certificate
Profibus DPV1 Style guide conformity tested on: optek-Danulat GmbH has declared with written statement that the tested DTM also supports the device types as listed on the consecutive pages of this certificate. This certificate is assigned for the forgoing mentioned tested and supported device types according to the FDT Group document “Framework for testing and certification... - Page 62 Appendix This certificate entitles optek-Danulat GmbH to use the FDT Certified label and logo in the product specification and marketing communication of tested and supported device types. A high resolution version of this logo is available from the FDT Business Office.
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Page 63: Eu Declaration Of Conformity
EU declaration of conformity EU declaration of conformity EU declaration of conformity optek-Danulat GmbH Address Emscherbruchallee 2 45356 Essen Germany declare in sole responsibility that the following measuring systems each comprising one converter of the series Control 4000 (C4XXX with X=0..6);... -
Page 64: Contacts
Toll free call: +1 800 371 4288 Fax: +1 262 437 3699 E-Mail: info@optek.com China 中国 optek-Danulat Shanghai Co., Ltd 优培德在线测量设备 （上海） 有限公司 Room 718 Building 1 上海张江科苑路 88 No. 88 Keyuan Road 号德国中心 718 Pudong Zhangjiang 室 邮编 :201203 电话...