ThermoFLUX ECOLOGIC PLUS Operating And Maintenance Instructions Manual

Pellet boiler

Hide thumbs

page of 48

/ 48
Bookmarks

Quick Links

Download this manual

PELLET BOILER

OPERATING AND MAINTENANCE INSTRUCTIONS

Need help?

Do you have a question about the ECOLOGIC PLUS and is the answer not in the manual?

Questions and answers

Summary of Contents for ThermoFLUX ECOLOGIC PLUS

Page 1 PELLET BOILER OPERATING AND MAINTENANCE INSTRUCTIONS...
Page 2 Dear customer, Congratulations on choosing a pellet boiler from the ThermoFLUX d.o.o. range. Please read these operating instructions and follow the instructions for use, safety and proper operation of the boiler. Always keep the operating instructions close to the boiler.
Page 3 Contents 1. Safety ........................5 For your safety ......................5 Target group ......................5 Connecting the pellet boiler ..................5 Works, repairs and regular cleaning of pellet boiler ..........5 What to do if you smell exhaust gases ..............6 What to do in case of fire ..................
Page 4 Technical data ...................... 45 Pellet boiler dimensions ..................46 Efficient operation of low emission heating ............47 Disassembly and disposal instructions ..............47 CE Declaration of Conformity ................48 Page 4 of 48 (August 2024 edition)
Page 5 Safety For your safety Follow these safety instructions carefully to avoid danger and damage to people and property. Target group The pellet boiler must only be operated by trained users. Supervise children near the pellet boiler. Cleaning and user maintenance must not be carried out by children.
Page 6 What to do if you smell exhaust gases Exhaust gases can lead to life-threatening poisoning • Turn off the pellet boiler • Ventilate the place where the boiler is located • Close the doors to the living rooms What to do in case of fire In case of fire, there is a risk of burns and explosion.
Page 7 Permitted fuels The boiler is suitable for pellet combustion according to EN ISO 17225-2:2014, quality class A1, Enplus-A1. It is not allowed to operate with unsuitable fuels or pellets that have a large amount of slag. • Diameter: 6mm • Length 5 to 30 mm (max.
Page 8 Installation in a dry room A dry room is required for installation. In particular, tumble dryers in the same room are only allowed as condenser tumble dryers. Ambient temperatures greater than 0°C and less than 35°C must be ensured. Building and fire protection rules must be followed Risk of fire due to flammable materials! Flammable materials must not be stored near the pellet boiler.
Page 9 Boiler safety devices Safety device function ON/off button If the boiler overheats: Press the ON/OFF button for 5 seconds Automatic operation is switched off The controller switches off the boiler in a controlled manner Pumps continue to operate Safety Temperature Limiter If the water temperature in the boiler exceeds 90°C, the fuel supply is stopped and the exhaust...
Page 10 2. OPERATING boiler controls Explanation of key functions Date Boiler type Outdoor temperature Time Navigating the Boiler symbol menu Boiler status Boiler temperature Performance Mode selection: Settings Back to home screen OFF, AUTOMATIC, MANUAL, CHIMNEY SWEEP Page 10 of 48 (August 2024 edition)
Page 11 Basic control menu structure In the basic menu, you can make the most common necessary settings and queries: 1. Overview of boiler operating data: Press boiler symbol Set TARGET buffer tank temperature: The target buffer tank temperature can only be set if "Fixed charging"...
Page 12 Set the weekly boiler program and TARGET temperature: Page 12 of 48 (August 2024 edition)
Page 13 Setting the weekly heating program, operating mode and temperatures: Mixed heating circuit with FR25 Heating circuit status boiler extinguished frost Target flow and actual temp. protection Room thermostat mode Reduced boiler is constantly running Pump/Mixer On/Off screen with downtime Heating boiler is constantly operating Current room temperature normally...
Page 14 Direct heating circuit with room temperature "switch" 1 Heating circuit status boiler extinguished frost protection 2 Target flow Heating boiler is constantly operating normally 3 Room thermostat status Automatic automatic operation after the set heating 4 Pump On/Off screen time Page 14 of 48 (August 2024 edition)
Page 15 5. Pellet charging time (only displayed if Automatic Charging is activated) means that the automatic charging is activated and will be performed at the set time. means automatic charging is deactivated. Note: Automatic charging is done at the set time. If the boiler is in heating mode at this time, it may take up to 45 minutes for the automatic charging to take place.
Page 16 6. System Information Boiler type Boiler performance SW version Software version of the controller Consumption Quantity of pellets consumed in kg Starting the burner Burner start-up counter Dosage Total pellet dosing time Empty the ashes in Remaining time to insert until ash needs to be emptied Page 16 of 48 (August 2024 edition)
Page 17 Expanded structure of the control menu In the expanded menu, you can make settings for the following functions: • Boiler • Ash removal • Buffer tank • Boiler • Heating circuit • WLAN module • Language • Date/Time • Weekly programme From the home screen, press the Settings button and use the triangle button to get to the function you want to...
Page 18 In addition to the standard settings for the buffer tank, boilers and individual heating circuits, which can also be set directly by touching the appropriate image, here are the settings that apply to all heating circuits. Switching to summer/winter operation Switching to summer/winter mode Normal operation: Reduced mode:...
Page 19 Advanced settings: Under advanced settings, individual consumers (buffer tank, boiler, heating circuit) can be activated and various basic adjustments can be made. The KE1 parameter is only active if the boiler is operated via an external request (non-potential contact control board IO47 terminal 9,10).
Page 20 Target boiler temperature when charging the buffer tank While charging the buffer tank, the boiler is set to this temperature. Buffer tank/return pump switch-on threshold based on boiler temperature Buffer tank temperature hysteresis on/off: With 2 sensors = buffer tank charging ends at target temp.
Page 21 Boiler Target boiler temperature: The boiler charging stops when the target temperature is reached. Charging starts when the temperature drops below the target temperature minus BO3 hysteresis. Legionella control time: Day and time when Legionella control should be activated. This refers to Boiler 1! The same adjustment options apply to boilers 2 and 3 (with expansion plate only!).
Page 22 These settings apply to all boilers Legionella control active for all boilers: Target temperature for Legionella control Heating circuit 1 Room thermostat function HC1: Only possible with FR25! No = heating circuit pump always works when in heating mode. DA = If the target room temperature is exceeded by 0.5°C, the heating circuit pump is switched off.
Page 23 HC1 weather dependent: No = adjustment without external sensor Yes = the target temperature of the supply line is automatically calculated using the heating curve via an external sensor. Target supply temperature for heating circuit 1 Only set if the heating circuit is not weather dependent! Characteristic heating curve on a slope heating circuit 1:...
Page 24 Heating curve display Page 24 of 48 (August 2024 edition)
Page 25 Supply temperature limit for heating circuit 1 downwards In the mode of heating or reducing the supply temperature it does not fall below the supply temperature The upper supply temperature limit for heating circuit 1 In the mode of heating or reducing the supply temperature it is not exceeded Note for underfloor heating: Additionally, use an electromechanical thermostat that...
Page 26 these settings apply to all heating circuits Minimum boiler temperature at which the heating circuit pumps may be switched NOTE: If the buffer tank is registered, this value refers to the buffer tank and must be set lower accordingly! Hysteresis of switching on and off the heating pumps based on the flow rate setpoint.
Page 27 Boiler priority No = boiler and heating circuits in parallel operation Yes = boiler priority, the heating circuit pumps only turn on when the boiler is charged. No = if the boiler switch is off, the heating circuits and boiler are also not active Yes = If the boiler switch is off, the heating circuits and boiler remain active (e.g., in transitional periods in combination with...
Page 28 Language selection German English Italian Set Date & Time For WLAN module settings, refer to the WLAN module user manual Page 28 of 48 (August 2024 edition)
Page 29 Service Level 1-3 A password is required to access the service level. Parameter settings are exclusively reserved for trained technicians. Page 29 of 48 (August 2024 edition)
Page 30 Actuator Test Select "Manual" mode to enter the actuator test Only possible when switched off and not in operation! Press and hold = Pump view: the pump stops as soon as you Red = OFF release the button Green = ON Double tap = pump running until the button is pressed...
Page 31 Overview of the most important actuators: Here, the automatic filling process of the suction turbine and auger screw can be performed manually (e.g., during the initial filling) NOTE: Charging can only be done at BRT below 100°C. If this is the case, the blue text "disappears".
Page 32 NOTE: If the grid is opened using the actuator test, it does not need to be closed again. The grid automatically returns to the "closed" position before the burner is started. Page 32 of 48 (August 2024 edition)
Page 33 3. First commissioning Heating preparation Assembly, installation and first commissioning of the boiler must only be carried out by qualified personnel and is described in the assembly instructions. Before the first commissioning, the following preparatory works must be carried out on site: 1.
Page 34 4. Cleaning and maintenance Regular cleaning and maintenance of the boiler prolongs the service life and is a basic condition for smooth operation! The number of required cleaning intervals depends directly on the ash content of the pellet. For the described cleaning intervals, we refer to standardized pellets with an ash content of 0.3%.
Page 35 1. Open the door and remove the ash tray. 2. Press the folding lever of the second ash tray downwards and remove the ash tray as well. If necessary, empty both ash trays. The rear ash tray must be emptied once or twice per heating period.
Page 36 Periodic cleaning Periodic cleaning must be done after 4 tons of pellets or at least once a year. 1. Tools required: Delivered as a package: • combustion chamber and grid cleaning brush • scraper Not delivered: • Allen key sw 5 •...
Page 37 3. Use the cleaning brush and ash vacuum cleaner to clean the inner walls of the combustion chamber and air vents. 4. Clean the rotating grid with the cleaning brush and ash vacuum cleaner. 5. Clean the ignition pipe with an ash vacuum cleaner Note: The openings on the flaps are factory-set for proper operation.
Page 38 3. Cleaning the heat exchanger 1. Remove the top cover from the boiler. 2. Remove the flame temperature sensor from the protective cover. 3. Loosen the four screws on the combustion chamber cover and lift the cover. Be careful when lowering the cover, pay attention to the protective cover.
Page 39 4. Cleaning the oxygen sensor 1. Release the oxygen sensor from the screw connection. Caution: Sensor is hot, use protective gloves. 2. Clean the oxygen sensor with a brush, tap it carefully and check for any damage. 3. Reinstall all components in reverse order.
Page 40 5. Checking system pressure, safety valve, ventilation 1. Perform the test when the system is cold. Read the system pressure on the pressure gauge and compare it with the value during commissioning. If the system pressure has dropped, top up with water. If this happens often, the heating system is leaking! Inform the installer.
Page 41 6. Exhaust pipe cleaning Dismantle the exhaust pipe of the boiler – chimney and remove the fly ash. Measurement of emissions by chimney sweeps or control bodies Different legal regulations require periodic inspections of heating systems. In Germany, this is regulated by 1.
Page 42 5. Troubleshooting List of problems with solutions Error code Display text Solution Attention: Too high temperature! Check the circulation pump, unlock STB, STB failed check F1 fuse for IO47 The upper buffer tank sensor is Check the buffer tank sensor at the top defective Buffer tank sensor at the bottom is Check the buffer tank sensor at the bottom...
Page 43 Confirm error message As soon as the cause of the errror is eliminated, the button can be pressed to return the boiler to operation. If multiple faults occur at the same time, they are listed one after the other. Customer service request If you were unsuccessful in resolving the issue, please contact customer service and endure that the following information is ready: Authorized dealer...
Page 44 The harmonized EU warranty periods of 24 months for the end customer towards the seller apply to all ThermoFLUX products and components. Damage caused by normal wear and tear is excluded from the warranty because there is no defect in the product. The parts that are worn include seals and insulation.
Page 45 7. Appendix Technical data Unit Logic 15 Logic 20 Logic 25 Logic 30 Logic 37 Logic 44 Performance data 7.5-30 5.6 – 17.5 5.6 – 20 10.5 - 37 10.5 - 44 Heat output range 8 - 25 92.4-93.8 92.3-94.6 92.3-94.6 Partial load / rated power 91-.91.3...
Page 46 Pellet boiler dimensions Ecologic Ecologic Ecologic Plus Plus Plus 15-20 25-30 37-44 Boiler height 1301 1301 1533 Boiler width 1072 1072 1072 Boiler depth 1104 1104 1097 Pellet tank height 1490 1490 1490 Height of flue pipe connection 1301 1301 1491 Emptying height Return connection height...
Page 47 Efficient operation of low emission heating To ensure the efficient operation of your low-emission pellet boiler, pay attention to the following information: Installation and adjustment of the pellet boiler must only be carried out by qualified, trained personnel. Only use fuels listed in the operating instructions (see page 7). This is the only way to ensure low emission, economical and smooth operation of your pellet boiler.
Page 48 CE Declaration of Conformity Page 48 of 48 (August 2024 edition)

This manual is also suitable for:

Ecologic plus 15/20 Ecologic plus 25/30 Ecologic plus 37/44