ThermoFLUX PELLING 18 User And Maintenance Manual
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ThermoFLUX PELLING 18 User And Maintenance Manual

Pellet boiler
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ThermoFLUX d.o.o., Bage br. 3, 70101 Jajce, Bosna i Hercegovina, Tel/Fax: 030–657-100
www.thermoflux.ba
tfinfo@thermoflux.ba
PELLET BOILER
USER AND MAINTENANCE MANUAL

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Summary of Contents for ThermoFLUX PELLING 18

  • Page 1 ThermoFLUX d.o.o., Bage br. 3, 70101 Jajce, Bosna i Hercegovina, Tel/Fax: 030–657-100 www.thermoflux.ba tfinfo@thermoflux.ba PELLET BOILER USER AND MAINTENANCE MANUAL...

  • Page 3: Table Of Contents

    PELLING Content: 1 Notes on the manual ..............5 Introduction ....................... 5 1.1.1 Easy and safe operation ..................5 1.1.2 Reading the manual ..................5 1.1.3 Technical changes .................... 5 1.1.4 Copyright ....................... 5 2 Safety notes ................6 Proper use ......................6 2.1.1 Using the boiler ....................
  • Page 4 PELLING 5 Ignition and shutting down of boiler ..........24 Ignition ......................24 Shutting down of boiler ..................25 Boiler power adjustments ................... 25 Adjustment of water temperature in boiler ............26 Modulation ....................... 26 Cleaning of FIRE-POT..................27 Burning of wood ....................28 6 Cleaning and maintenance ............

  • Page 5: Notes On The Manual

    This manual must be read and applied by everyone who operates or works on the Pelling boiler. Technical changes ThermoFLUX continuously develops and improves its boilers. The information in this version is correct at the time of going to press. All details in this manual on standards and regulations should be checked before use and should be compared with the installed boiler.

  • Page 6: Safety Notes

    PELLING Safety notes 2.1 Proper use Pelling boiler was designed and built in accordance with safety regulations:  UNI EN 303-5 Heating boilers, Heating boilers for solid fuels, manually and automatically stoked, nominal heat output of up to 500kW  73/23/EEC Low Voltage Electrical Equipment ...

  • Page 7: Permissible Fuel For The Pelling Boilers

    PELLING Permissible fuel for the Pelling boile rs The boiler is designed for burning wood pellets with a diameter of 6mm and a length of 10-30mm. In exceptional cases, by inserting additional grid as an alternative can also be used dry wood. We do not recommend a continuously burning of wood for more than 30 days.

  • Page 8: Warnings And Safety Symbols Used

    PELLING 2.2 Warnings and safety symbols used DANGER OF ELECTRIC SHOCK. Work on areas marked with this symbol may only be done by a qualified electrician. WARNING! Warning about a dangerous location. Work on areas marked with this symbol can lead to serious injuries or to extensive material damage.

  • Page 9: Obligatory Informing

    PELLING 2.4 Obligatory informing Everyone who operates with the boiler must read the instructions before using it, in particular, the chapter ’’Safety Instructions’’. This applies especially to persons who occasionally work on a boiler, for example, cleaning and maintaining boilers. This manual should always be kept near the installed boiler.

  • Page 10: Functional Description

    PELLING Functional description 3.1 General overview Accompanying material  Tools for the pipeline and firebox cleaning  Instructions booklet  Guarantee...

  • Page 11: Pellet Boiler Pelling

    PELLING 3.2 Pellet boiler PELLING 1. Combustion burner 2. Heater 3. Combustion chamber 4. Dispenser 5. Silo 6. Control unit 7. Exhaust fan In the Pelling boiler the pellets introduced into the combustion burner 1. They are automatically ignited with an electric heater 4. Burnt pellet (ash) is collected in the ash pan 3.

  • Page 12: Technical Data

    PELLING 3.3 Technical data Pelling Pelling Pelling Pelling Pelling Pelling Performance (measured according to EN 303-5: 2012) Maximum power 11,7 16,5 Minimum power 230V, 50Hz 230V, 50Hz Power supply V,Hz 230V,50 Hz 230V, 50 Hz 230V, 50 Hz 230V, 50 Hz Electrical conection (current) Boiler class General information...

  • Page 13: Function Of Boiler

    PELLING Function of boiler 4.1 Overview of the controls and display and their basic functions Button Description Increasing temperature and program functions (adjusting days, time...) Decreasing temperature and program functions (adjusting days, time...) Changing – accepting program ON / OFF, program exit Decreasing power, navigate through the menu Increasing power navigate through the menu...
  • Page 14 PELLING When mark is visible Clock  programmed ignit. active Heater  heater active Pelet dosage  auger active Smoke fan  fan active Primary air fan  fan active Circulating pump  pump active Alarm  alarm active Display Info Clock Water temperature indicator...

  • Page 15: Principle Of Boiler Operation

    PELLING 4.2 Principle of boiler operation Principle of the boiler operation is very simple. When button for start is pressed boiler goes into IGNITION MODE. START is displayed, and after that PELLET IGNITION. Usually this phase lasts for 5-15 minutes depending on type of the boiler and pellet quality.

  • Page 16: Schematic Representation Of The Menu Control

    PELLING 4.3 Schematic representation of the menu control By pressing button SET we enter general menu.
  • Page 17 PELLING...

  • Page 18: Clock Adjustments

    PELLING Clock adjustments Clock adjustments can be done on following way:...

  • Page 19: Adjustments Of The Programmed On And Off Mode

    PELLING Adjustments of the programmed on and off mode Boiler has possibility for programmed on and off mode during a day and this option is regulated on three ways: 1. DAY PROGRAM, in this mode we can set 2 (two) different times for ignition and shutting down of the boiler.This applies to all days in the week.(Scheme 2) 2.
  • Page 20 PELLING Flowchart 2. Flowchart 3. Flowchart 4.

  • Page 21: Language Options

    PELLING LANGUAGE OPTIONS Language settings are adjusted by pressing the SET button,and after that by pressing of button 5 or 6 we choose option MENU 03-LANGUAGE. By pressing of the SET button language menu is opened (italian, english, german, french, croatian...) in which we can choose desired language by pressing button 1 or When desired language is choosen, confirmation is to be done by pressing button SET.

  • Page 22: Stand By Mode With Room Thermostat Connected

    PELLING In the case that function STAND BY is not activated (OFF), and that connection for the room thermostat is not overbridged, boiler will always work in power 1 no matter which power is set. In the case that function STAND BY is not activated (OFF), and connection for room thermostat is overbridged (set in the factory) boiler will work in the power chosen by the user, and when desired temperature is reached will go into modulation mode.

  • Page 23: Filling Of Spiral Dispenser

    PELLING Filling of spiral dispenser Filling of spiral dispenser with pellet is done when pellet is loading for the first time or in the case of empty silo. Process of filling of spiral dispenser is set to 90 seconds . Filling of spiral dispenser is done by pressing of button SET, and after by pressing buttons 5 or 6 we choose MENU 06-FILLING OF SPIRAL.

  • Page 24: Ignition And Shutting Down Of Boiler

    PELLING Ignition and shutting down of boiler Ignition sequence and description of regulation Basic function of the regulation is to secure reliable ignition of used fuel, optimal conditions for combustion and controled sequence for shutting down. Depending on working power, and complexity of the heating system, parameters are read and controled differently.

  • Page 25: Shutting Down Of Boiler

    PELLING 5.2 Shutting down of boiler Press and hold button 4 for 3 (three) seconds. On display it is written CLEANING FINAL. Suction fan is working on maximum, feeding of pellet is stopped. 5.3 Boiler power adjustments During working phase, it is neccesary to set working power in which we want boiler to work.

  • Page 26: Adjustment Of Water Temperature In Boiler

    PELLING 5.4 Adjustment of water temperature in boiler Adjustment of water temperature in the boiler is done by pressing button 1 or 2 (*1). Temperature can be set in range from 50°C to 80°C (*2). These are factory settings and it is not possible to set lower or higher temperature then above mentioned. 5.5 Modulation When water temperature in boiler is near to set value regulation begins to modulate its work and changes power to lowest.

  • Page 27: Cleaning Of Fire-Pot

    PELLING 5.6 Cleaning of FIRE-POT During its work boiler has set timer for cleaning of combustion basket (fire-pot) after certain time. This phase is shown on display and work of the boiler is set to lower power,and suction fan is working on maximun for certain period of time as set in the factory.

  • Page 28: Burning Of Wood

    PELLING 5.7 Burning of wood Pelling boiler is constructed that beside pellet can burn wood also. Inserting of grate inside of boiler is very easy as well as changing of fuel type on the control unit. Wood combustion is an alternative option, and should not be longer than 30days.
  • Page 29 PELLING Button SET press once , after that press button 5 until on display it is writen MENU 09 – FUEL TYPE. Press SET , with buttons 1 or 2 choose WOOD. 4. Confirm with button SET , by pressing button return to main menu.

  • Page 30: Cleaning And Maintenance

    PELLING Cleaning and maintenance To secure proper work of the boiler, cleaning and maintenance is neccesary. In the first place, the quality of the pellets and the heating intensity determine how often it is necessary to clean the boiler. Cleaning can be divided in three stages: ...

  • Page 31: Weekly Cleaning

    PELLING 6.2 Weekly cleaning Every 4 – 10 days ( depending on intensity of heating ) it necessary to :  Clean ash pot.  Clean heat exchanger tubes Cleaning of ash pot 1. Turn off boiler, wait for cool down. 2.

  • Page 32: Monthly Cleaning

    PELLING To activate the option of cleaning the boiler, press the SET button, then press the buttons 5 or 6 to select the menu item MENU 11-BOILER CLEANING. By pressing the SET button, the fan is activated and operates at a maximum power of 250 seconds.

  • Page 33: Cleaning Flue Gas Temperature Sensor

    PELLING 6.4 Cleaning flue gas temperature sensor During the worktime of the Pelling boiler, it is occasionally necessary to clean the smoke sensor at the flue gas outlet immediately next to the fan. Detail of the smoke sensor position Due to the size of the sensor (diameter Φ=4mm), lot of attention should be paid when removing the sensor from the hole of the flue fan outlet housing.

  • Page 34: Installation

    PELLING Installation The commissioning of the system must be carried out by the personnel authorized by ThermoFLUX d.o.o. or the importer. The warranty will not be valid if the boiler has not been commisioned by an authorized servicer. The first start-up includes the basic operation and maintenance of the boiler. The service technician authorized for the first commisioning must check the functioning of the boiler at least durin one complete work cycle.
  • Page 35 PELLING The flue gas pipes should be from non-inflammable materials that are suitable and resistant to combustion products and to their possible condensation. The chimney connection must be put in the chimney 20mm inwards to prevent any condensation from the chimney to the boiler. Horizontal parts should have a slope of at least 3% upwards.
  • Page 36 D – minimum distance from side (SILO) - 40 cm The required dimensions are necessary for the service technician to perform the annual service, or that the user can safely maintain the boiler and clean the smoke pipes. ThermoFLUX leaves itself the right to later perform changes.

  • Page 37: Connection Options

    PELLING Connection options 8.1 Hydraulic schemes for connection...
  • Page 38 PELLING...
  • Page 39 PELLING...
  • Page 40 PELLING...

  • Page 41: Scheme For Electric Connection

    PELLING 8.2 Scheme for electric connection Below the top cover there are connection terminal blocks for:  Power supply 230V, 50Hz  Circulation pump  Room thermostat Hall sensor and the flue gas fan are already connected. Terminal blocks Power supply The boiler needs to be connected to 230V, 50Hz (via separate fuse 10A).

  • Page 42: Control Unit

    PELLING Control unit The motherboard is designed in accordance with EN 55011, EN 61000, IEC/EN 61000-4-2, -4, -5, -6, -8, -9, -11, -29. Power supply: U=230Vac ± 15%, f = 50/60Hz, I = 55mA ± 15% Temperature: -10°C do +60°C. FUSE: PF1=F4AL250VP (4A).
  • Page 43 PELLING...

  • Page 44: Alarms

    PELLING Alarms Ispis na displeju Objašnjenje Rješenje Poništavanje alarma možemo izvršiti pritiskom na tipku 4 Alarm aktivan- vidljiva oznaka pored znaka za Nakon toga se na displeju ispisuje ZAVRSNO alarm CISCENJE koje traje 4 minute . Nakon toga možemo ponovo upaliti kotao ukoliko smo riješili problem. The flue gas temperature sensor is faulty or not EXHAUST PROBE connected.

  • Page 45: Instruction About Safety Removal And Proper Disposal Of Boiler

    PELLING Instruction about safety removal and proper disposal of boiler 10.1 Disposal Following elements are made of metal and can be disposed on landfills for metal:  boiler  cover metal sheets  silo  feeding system(except motor)  braizer basket Electronic components can be recycled .

  • Page 46: Guarantee

    Guarantee period of 5 years applies on boiler body, metal covers and silo for pellet, and 2 years on electric component ( regulation, motor, ignitier) ThermoFLUX d.o.o. is responsible for service in BiH during guarantee period for failures as described in paragraph related to terms for guarantee, Guarantee in other states is to be provided by authorised importer- distributor.

  • Page 47: Eu Label

    PELLING 12 EU Label...
  • Page 48 PELLING...
  • Page 49 PELLING...
  • Page 50 PELLING ThermoFLUX d.o.o. Bage br.3, Jajce Bosnia and Herzegovina Tel/fax +387-30-657-100 www.thermoflux.ba User manual PELLING – LCD 2019...

This manual is also suitable for:

Pelling 25Pelling 35Pelling 75Pelling 100Pelling 50

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