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Summary of Contents for ThermoFLUX EcoLogic Series
- Page 1 ThermoFLUX d.o.o. Bage 3, 70101 Jajce, Bosnia and Herzegovina Tel/fax:+387-30–657-100 www.thermoflux.ba; tfinfo@thermoflux.ba Pellet boiler...
- Page 3 Important information: The first commissioning and training of the user must be done by a servicer authorized by ThermoFLUX d.o.o or the importer, otherwise the guarantee will not be valid.
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Page 4: Table Of Contents
Content: Content: ........................4 1. Notes ........................6 Simple and safe operation ..........................6 Technical changes............................6 Copyright ..............................6 Security measures ............................6 Obligatory informing ............................7 Warning signs ............................... 8 Other warnings ............................. 9 2. SAFETY INSTRUCTIONS ..................11 Proper use .............................. - Page 5 Sanitary water temperature (HWS temperature) ..................48 Heating circuit ............................48 WLAN modul* ............................51 Language ..............................51 CHRONO PROGRAM ..........................51 Info display ..............................54 7. TROUBLESHOOTING ................... 55 8. START- UP ......................58 Ignition - starting ............................58 Boiler shutdown –...
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Page 6: Notes
Copyright It is forbidden to copy and download the content from this manual! Written permission by ThermoFLUX d.o.o. is required before any copying or any storage in data transmission systems electronically, mechanically or in any other way, as well as copying and publication of parts or the entire instruction. -
Page 7: Obligatory Informing
Standards: • UNI EN 303-5 Boilers for heating. Boilers for solid fuels, with manual and automatic power supply, with nominal heat output up to 500 kW Directives: • 2006/42 / EC: Directive MD • 2014/30 / EU: EMCDDA • 2014/35 / EU: LVD Directive •... -
Page 8: Warning Signs
Warning signs WARNING SIGNS RISK OF ELECTRIC SHOCK. Working in areas marked with this symbol must be done by a qualified electrician. WARNING! Warning for hazardous locations and actions. Failure to follow can result by fatal injuries. CHOKING HAZARD DUE TO CARBON MONOXIDE CAUTION! Risk of injury. -
Page 9: Other Warnings
Other warnings WARNING Never touch hot surfaces! The hot parts of the boiler, flue gas pipes and heating pipes can cause severe burns! Use gloves when working with the boiler. Maintain the boiler only according to the instructions. Insulate the flue pipes and avoid possible contact WARNING Do not open the door for ash cleaning during operation... - Page 10 System overheating If the heating system overheats despite all the elements, it is necessary to proceed as follows. Do not open doors on the boiler Turn off the boiler pressing the button for 3 seconds Open all heating circuits and switch on all pumps (boiler regulation does this automatically) ...
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Page 11: Safety Instructions
SAFETY INSTRUCTIONS Proper use Basic principles The EcoLogic boiler has been designed and tested in accordance with the safety regulations deriving from the EN 303-5: 2012 directive. However, improper use of the boiler can result in bodily injuries that can ultimately result in the death of users and / or third parties as well as damages to the boiler itself or other material assets. - Page 12 Pellets that can be used in boilers The boiler is designed exclusively for burning wood pellets with a diameter of 6 mm and a length of 10-30 mm. What is pellet Pellet is obtained from wood, if it is possible, from the core of the trunk with the lowest proportion of bark.
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Page 13: Obligatory Information
Unallowed fuels The pellets not consisting the standards mentioned in this manual is not allowed to burn in a boiler. Using a bad quality pellet or any other material can lead to damaging your boiler's important functions and may result in the termination of the warranty and associated liability. -
Page 14: Boiler Safety Devices
The room where the boiler is installed must be frost-resistant The boiler must not be exposed to colds or freezing temperatures. Extreme cold can cause malfunction and unexpected behavior of electronic components. Fresh air supply For combustion of pellets and normal work boiler needs fresh air. The room in which the boiler is installed must have an opening for fresh air supply. -
Page 15: General Overview
GENERAL OVERVIEW EcoLogic boiler is a high-class boiler, in the range of the best boilers at the European market. The boiler control supports the connection of up to three circulation pumps, mixing valve motor, hot water storage tank and sanitary water boiler. An optional modem for Internet connection can be ordered as an accessory. -
Page 16: Ecologic
EcoLogic Identification and serial number The technical data label and the serial number are located on the back of the boiler. -
Page 17: Technical Data
Technical data EcoLogic EcoLogic EcoLogic EcoLogic Performance (measured according to EN 303-5: 2012) Maximum power Minimum power Electrical conection V,Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz Electrical conection (current) Boiler class General information Max. -
Page 18: Installation
INSTALLATION The commissioning of the system must be carried out by the personnel authorized by ThermoFLUX d.o.o or the importer. The warranty will not be valid if the boiler has not been commissioned by an authorized servicer. The first start-up includes the basic operation and maintenance of the boiler. The service technician authorized for the first commissioning must check the functioning of the boile at least during one complete work cycle. -
Page 19: Boiler Dimensions
Boiler dimensions EcoLogic EcoLogic EcoLogic EcoLogic Height 1270 1460 1460 1650 Width 1050 1050 1050 1050 Height of the flue outlet 1250 1440 1440 1630 Depth 1100 1100 1100 1100 Drain outlet Return connection height Output connection heght 1125 1315 1315 1505 Switch off main power supply... - Page 20 Check hydraulic conections Check that the circulation pump and the mixing valve are properly connected. Check that the safety equipment is properly connected After completing the work, fill the system and wait an hour to control all connections. The boiler can be connected to an open or closed heating system.
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Page 21: Hydraulic Digrams And Connection Modes For Individual System Configurations
Hydraulic diagrams and connection modes for individual system configurations The boiler control supports the connection of three (3) circulation pumps, mixing valve motor, buffer tank and sanitary water tank. Only qualified service technicians have access to technical parameters and settings, and can adjust the hydraulic connection. The operation system will be adjusted according to the conducted installation. - Page 22 Hydraulic conection diagrams...
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Page 29: Chimney And Pipes For Flue Gas
Chimney and pipes for flue gas The boiler must be connected to the chimney. The chimney should be calculated and made according to EN 13384-1. The chimney must be thermally insulated to prevent condensation. Flue gas discharge must comply with applicable regulations as regards chimney dimensions and use of materials for its manufacture. - Page 30 METAL FLEXIBLE HOSES MUST NOT BE USED AS A FLUE PIPES! ALL PARTS OF THE FLUE GAS DUCT SHOULD BE SAFE AND REPLACEABLE, ALLOWING INTERNAL CLEANSING. AVOID HORIZONTAL DEVIATION. Boiler can not be conected to: to a chimney or flue pipe to which it is already connected and used by another source of heat (gas boilers, boilers and wood stoves, pellet boilers etc.) ...
- Page 31 Maintenance of flue pipes and chimney Be sure to periodically check the condition and clean flue pipes and chimneys in order to provide a smooth passage of the flue gases and the proper functioning of the boiler. Clogged pipes and flue channels very easily cause irregular or complete cessation of boiler operation , and in extreme cases, explosion.
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Page 32: Electrical Conection
Electrical conection Power supply The boiler needs to be connected to 230 V, 50 Hz (via a separate fuse 10 A). The electrical connection should be in accordance with the law; you must, in particular, check the ground circuit correctly. Incorrect grounding on the power supply may lead to defective operation that can not be charged to the manufacturer. - Page 33 Outputs On the top of the boiler, below cover lidare there are conectors for : Power supply 230 V, 50 Hz Circulating boiler pumps P1, P2, P3 Motorized mixing/diverting valve, Sensor for engine mixing valve Storage tank sensors ...
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Page 35: Pellet Loading
Pellet loading The pellet tank is filled manually. When doing so, you must ensure that no foreign object (a piece of wood, metal, plastic, etc.) falls into the tank, because it can cause the dispenser to be jammed and the boiler to stop. Storage of flammable and explosive materials, cleaning agents and similar products is strictly forbiden in the boiler room. -
Page 36: Using The Boiler
USING THE BOILER Initial start The commissioning and first boiler startup must be done by an authorized servicer, otherwise, the warranty will not be valid. During the first startup, condensation and leakage may occur. This is a natural occurrence and is not a reason for concern. It is only necessary to wipe the condensate with a dry cloth. -
Page 37: Boiler Control
BOILER CONTROL EcoLogic boiler is equiped with one of best electronic control unit for pellet boilers in Europe. Controling the boiler is very easy. All users who serve the boiler are obliged to read the instructions and keep them near the boiler. Boiler control is the central electronic component. - Page 38 Description SYMBOL Press MENU buton to enter settings menu MENI „Back“ to previous menu level Moving trough menu With PLUS (+) and MINUS (-) you cn change the values Button OK for accepting the desired value Active with options (functions) that can be changed. START THE BOILER: On the start display screen press the button ON to start the boiler.
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Page 39: Menu Tree
MENU tree Remark: The item is unavailable if the option BUFFER Boiler HOMESCREEN is activated Cleaning Power Code Buffer System info Info Sanitary boiler Boiler temperature Heating circuit 3 Feed auger WLAN modul External extactor Language Cleaning Chrono Buffer S.Boil (Sanitary boiler) Service Hand mode... -
Page 40: User Menu
User menu The user menu is the basic part of the control control. Through the user menu, we perform basic boiler setup. User menu sections: Changing boiler temperature Automatic cleaning function Buffer connection settings (puffer/buffer) Sanitary boiler settings Heat circuit 3 settings Control over internet –... - Page 41 BOILER SET TEMP: XX°C Note: The item is unavailable if HOMESCREEN Boiler the BUFFER option is activated WORK: 77°C HAND CLEANING Cleaning -OFF BUFFER Buffer -NOT AVALIABALE -BUFFER 2 SENS S. BOILER "PUMP + MIXER" OPTIONS CAN Sanitary boiler -NOT AVALIABLE BE PERMITTED ONLY FOR ONE -CONECTED HEATING CIRCUIT.FOR...
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Page 42: Manual Mode
Manual mode Manual mode is used only to check the operation of individual components of the boiler By entering a specific menu item you can check the operation and functioning of: - Buffer pump / Heating circuit pump 1 - Sanitary Water tank Pump / Heating circuit pump 2 - Heating circuit pump 3 - Flue gas fan - Work of the mixing valve motor... - Page 43 Buffer pump Manual mode Boiler pump Pump heat circ. 3 Underpr Ventilator set: Ventilator is: MIX VALVE (IS VISIBLE ONLY IF ACTIVATED) FEED AUGER EXTERNAL EXTRACTOR IGNITION GRATE CLEANING GRATE : CLOSED By selecting a single item from the menu, we can check its operation. Activating the component and checking its operation is done with the SET key.
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Page 44: Service
It is strictly forbidden for users to enter the service parameters because incorrect modifications can cause incorrect boiler operation and even explosion. Manufacturer, ThermoFLUX d.o.o. is not responsible for any malfunctions and possible injuries that may occur if the user changes... -
Page 45: User Menu
USER MENU Basic boiler setup menu or user menu. In this section, you can set the boiler temperature, water temperature in tank (puffer), set pump mode and mixing valve, set the WLAN port, change the language, system time and program boiler operation. In the user menu you can enteer pressing the MENU button. -
Page 46: Water Temperature In Tank (Puffer)
4. Confirm the desired temperature and save the setting by pressing OK (key SET), and then to go back by pressing Mark WORK means “factory settings“ . Remark: If the buffer menu option is activated, the boiler water temperature setting is not visible. - Page 47 BUFFER Chose BUFFER and press key SET BUFFER Chose BUFFRE +2SENS(with 2 sensors) , - NOT AVALIABLE press key SET - BUFFER +2 SENS BUFFER BUFFER TEMP.: BUFFER setP.temP. set the temperature in the storage tank (temperature on the lower sensor) 50*C which when the boiler is reached the WORK: 60*C...
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Page 48: Sanitary Water Temperature (Hws Temperature)
Sanitary water temperature (HWS temperature) Temperature in the sanitary boiler (HWS) can be set in the range of 40 °C to 70 °C. This menu item is visible if the output for the sanitary boiler is activated and if the temperature sensor for the storage tank is mounted. - Page 49 HEATING CIRCUIT Select HEATING CIRCUIT on the user menu and press the SET button HEATING CIRCUIT - HEATING CIRCUIT 1 - HEATING CIRCUIT 2 Chose HEATING CIRCUIT1 - HEATING CIRCUIT 3 HEATING CIRCUIT1 NOT AVALIABLE Chose PUMP PUMP PUMP+MIXER HEATING CIRCUIT 1 Set the default temperature in HC.
- Page 50 Note: When setting boiler temperature and heating circuit. The heating circuit temperature is lower than the default boiler temperature During operation, the regulation follows the default temperature of the HEATING CIRCUIT. If this temperature is lower than the set temperature of the BOILER , the regulation will turn off the boiler as soon as it reaches the HEATING CIRCUIT temperature, increased for hysteresis.
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Page 51: Wlan Modul
WLAN modul* This section of the menu activates the WLAN module for controlling the boiler operation via the Internet. The connection method and detailed instructions are supplied with the module. * NOTE: The WLAN module is optional and not supplied with the boiler. Language This section of the menu is used for change the language. - Page 52 CHRONO CHRONO CHRONO Blocks weekly program Bloocks weekly pogram Work:2 Work:2 How to program the time : Selecting the option for programmed operation opens the menu for activated heating circuits. For selected days (marked with X) the boiler will be switched on and off at the same programmed time.
- Page 53 In the example, we see that the storage tank (buffer) is programmed to start only on working days from 05:00 to 10:00, and the Heating Circuit 3 is scheduled to start every day from 08:00 to 11:00 and then from 15:00 do 22:00. Note: This example is just an explanation of the programming mode.
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Page 54: Info Display
Info display When the boiler is connected to the power supply, the status and temperature information is displayed on the screen: TEMPERATURE KOJE OČITAVAJU OSJETNICI TBO – BOILER TEMPERATURE TOUT – RETURN LINE TEMPERATURE TBC – TEMPERATURE ON THE OUTPUT OF BURNING CHAMBER BOILER STATUS: Boiler : Fr 2018-4-6 09:50... - Page 55 Fr 2018-4-6 09:54 Fr 2018-4-6 09:54 Systeminfo WLAN-Info VERSION: V1.1ah IP: 0.0.0.0 DATE: Jan 25 2018 SIGNAL: 0 STATUS: MENU MENU ↑↓ ↑↓ Room thermostat The room thermostat can be connected to the boiler control. It is important that the thermostat does not have power on the contacts (works on principle 0/1). The principle of operation is different depending on the chosen hydraulic scheme.
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Page 56: Troubleshooting
TROUBLESHOOTING During boiler operation there are possible errors that can be eliminated without calling customer service. No power In the event of a power failure, there are no signs in the display. It is necessary to check the supply fuse in the house and the main fuse on the boiler located on the side of the boiler. If the fuse is blown, it must be replaced. - Page 57 Flame extinguish Check the pellet is in the tank. Check if the motorreductor and spiral for the pellet Call the service No pellet Check the pellet is in the tank. No pellets in the tank - fill the pellet tank. It is also possible that the following notification appears (not an eror for boiler): ...
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Page 58: Start-Up
START-UP Ignition sequence and description of regulation The basic function of the electronic control unit is to ensure a reliable ignition of the fuel, optimum combustion conditions and controlled ignition sequence. Depending on the strength and complexity of the heating system, the parameters are differently read off and controlled. Please note that in some heating systems the number and value of the parameters may deviate from the above examples but the basis of the heating system is always the same. -
Page 59: Boiler Shutdown - Switch Off
After the stabilization phase is over, the boiler switches to normal operation according to the default parameters and system settings. Boiler shutdown – switch off To turn off the boiler press the SET button. The display shows BOILER OFF EXTINGUISH (KESSEL NACHLAUF) Suction fan goes maximum power and pellet dispenser stops operating. -
Page 60: Cleaning And Maintenance
CLEANING AND MAINTENANCE Cleaning the boiler and its components extends the boiler lifetime and is the basic requirement for normal operation of the boiler itself. It is therefore necessary to clean the boiler thoroughly and carefully. It is recommended to use the vacuum cleaner for ashes when cleaning the boiler. Hot surfaces. - Page 61 Clean the dust or dirt on the surface that sits on the seal of a heat exchanger box (smaller box).
- Page 62 First, return the box of the exchanger (smaller box) and lift the levr up. Then push with the other container everything inside to make it well merged. Close the door. Regularly check the pellet tank. It often happens that a foreign object (a piece of wood, a plastic, a screw, etc.) enters the tank,...
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Page 63: Periodic Cleaning Of Ecologic
Periodic cleaning of EcoLogic Periodic cleaning means cleaning the combustion chamber, the ash box and tube heat exchanger. Periodic cleaning is done at the latest after: - 1000 hours of work, - spending 4 tons of pellets or - 3 months heating. Required tools: imbus key 5, wrench M 8, vacuum cleaner for the ash, a brush. - Page 64 Carefully remove thermal insulation from the place where the door of the burning chamber is. Remove the door (1) – by unscrewing two M8 screws from sides. Remove the top lid from the boiler in the way that you first remove the screws that hold the cover (1) and then remove the top cover by...
- Page 65 Remove flame temperature sensor from the housing (1), then remove the four M 8 screws on the heat exchanger cover. Raise and remove the heat exchanger cover upwards. Leave it to the side, taking care not to damage the flame temperature sensor tube.
- Page 66 Use a suitable brush to clean the walls thoroughly. Clean the pipe exchanger, inlet between combustion chamber (1) and the smoke fan outlet (2) out of the ash deposit. Use a suitable brush to clean the walls inside the burning chamber thoroughly.
- Page 67 Remove the flue pipes and remove the ash which is accumulated in them. Cleaning the flue pipes must be done because the ash is often accumulated in the horizontal parts. Recommendation of the manufacturer is that an annual inspection and review of the boiler and its components is done by an authorized service center Regular maintenance and servicing by authorized service will allow long work without the problem for your boiler and heating system.
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Page 68: Operation Problems
OPERATION PROBLEMS Electrical power failure In case of power failure during operation and the return of supply, the control unit will check the boiler status and temperature. The pumps continue to work to prevent system overheating and to cool the boiler. If the flame temperature sensor has received a signal that the temperature in the combustion chamber is high, a fan is switched on to burn the remaining pellet in the combustion chamber and if the temperature continues to rise the boiler continues to operate. - Page 69 INSTRUCTIONS RECYCLING BOILER AND PROPER DISPOSAL Disposal and recycling The following elements are made of iron and as such can be disposed of at waste disposal places. • Boiler • Metal frame • Pellet silo • Pellet dispenser (except of the motor-reducer) Electronic components can also be recycled at waste disposal places Glass, mineral wool, ceramic furnaces and the plastic parts can be recycled at waste disposal sites.
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Page 70: Guarantee
The warranty period is 5 years on the body of the boiler and the coating, and 2 years on the electrical component (regulation and its parts, motors, heater). ThermoFLUX d.o.o. is responsible for providing the service from the guarantee conditions on the territory of Bosnia and Herzegovina. -
Page 71: Manufactor Contact
Failure to comply with installation and commissioning instructions • Damage caused by external influences such as fire and water, lightning strike, excessive voltage, or damage caused during transport. Manufacturer contact ThermoFLUX d.o.o. Bage br 3, 70101 Jajce BOSNIA AND HERZEGOVINA +387 30 657 100 TEL: tfinfo@thermoflux.ba... - Page 72 ThermoFLUX d.o.o. Bage br.3, Jajce Bosna i Hercegovina Tel/fax +387-30-657-100 www.thermoflux.ba Uputstvo za upotrebu EcoLogic K Ver1.2017...
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