ThermoFLUX Pelling 25 User And Maintenance Manual
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ThermoFLUX Pelling 25 User And Maintenance Manual

Pellet boiler
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ThermoFLUX d.o.o., Bage br. 3, 70101 Jajce, Bosna i Hercegovina, Tel/Fax: 030–657-100
www.thermoflux.ba
tfinfo@thermoflux.ba
USER AND MAINTENANCE MANUAL

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Summary of Contents for ThermoFLUX Pelling 25

  • Page 1 ThermoFLUX d.o.o., Bage br. 3, 70101 Jajce, Bosna i Hercegovina, Tel/Fax: 030–657-100 www.thermoflux.ba tfinfo@thermoflux.ba USER AND MAINTENANCE MANUAL...
  • Page 3 Pelling ThermoFLUX Content: 1 Notes on the manual ..............5 Introduction ......................5 1.1.1 Easy and safe operation ..................5 1.1.2 Reading the manual .................... 5 1.1.3 Technical changes ....................5 1.1.4 Copyright ......................5 2 Safety notes ................6 Proper use ......................
  • Page 4 Pelling ThermoFLUX 5.3.7 Filling of spiral dispenser ..................25 5.3.8 STATE OF THE BOILER ..................25 5.3.9 Technical settings ....................25 5.3.10 FUEL TYPE..................... 26 6 Ignition and shutting down of boiler ..........27 Ignition ....................... 27 Shutting down of boiler ..................28 Boiler power adjustments ..................

  • Page 5: Notes On The Manual

    Pelling boiler. 1.1.3 Technical changes ThermoFLUX continuously develops and improves its boilers. The information in this version is correct at the time of going to press. All details in this manual on standards and regulations should be checked before use and should be compared with the installed boiler.

  • Page 6: Using The Boiler

    Pelling ThermoFLUX Safety notes 2.1 Proper use 2.1.1 Basic principles Pelling boiler was built in accordance with safety regulations. However, its use can result in the injury or death of the user and/or third part and in impairments to the boiler itself or to other material goods.

  • Page 7: Warnings And Safety Symbols Used

    Pelling ThermoFLUX 2.2 Warnings and safety symbols used DANGER OF ELECTRIC SHOCK. Work on areas marked with this symbol may only be done by a qualified electrician. WARNING! Warning about a dangerous location. Work on areas marked with this symbol can lead to serious injuries or to extensive material damage.

  • Page 8: Safety Devices

    Pelling ThermoFLUX 2.3 Other risks of the side effects Despite the precautions taken there are also certain risks of side effects: DANGER OF CARBON MONOXIDE. If the boiler is running during cleaning time may occur transmission of CO through the open door. Do not open the door longer than necessary.
  • Page 9 Pelling ThermoFLUX Fuse F 4 A 250V : Fast fuse , protects the boiler from large voltage changes of electricity and short circuits inside the boiler. Safety thermo switch (STB) : intervenes by breaking the circuit in the boiler (automatically stops motor of the auger and exhaust gasses fan) if the boiler...

  • Page 10: Installation And Commissioning Of The Boiler

    Commissioning system in the operation is performed by personnel authorized by ThermoFLUX Ltd or autorized seller. Commissioning includes referral to operation with the basic operations and maintenance of the boiler. Authorized service for the first start, must control the functioning of the boiler at least during one full operating cycle.

  • Page 11: Minimum Distances Of The Boiler From Wall And Objects

    B – minimum distance from side (BOILER BODY) - 20 cm C – minimum distance back side- 20 cm D – minimum distance from side (SILO) - 40 cm ThermoFLUX leaves itself the right to later perform changes without notice.

  • Page 12: Functional Description

    Pelling ThermoFLUX Functional description 4.1 General overview Accompanying material 1 – Tools for the pipeline and firebox cleaning 2 – Instructions booklet 3 – Guarantee...

  • Page 13: Pellet Boiler Pelling

    Pelling ThermoFLUX 4.2 Pellet boiler PELLING 1. Combustion burner 2. Combustion chamber 3. Heater 4. Exhaust fan 5. Control unit 6. Silo 7. Dispenser...

  • Page 14: Technical Data

    Through sensors: 1. The boiler power is adjusted to the heat requirement. 2. The boiler efficiency is optimised. 3. Flue gases are optimised. Technical data: Pelling 25 Pelling 35 Pelling 50 Pelling 75 Pelling100 8-25...

  • Page 15: Overview Of The Controls And Display And Their Basic Functions

    Pelling ThermoFLUX Function of boiler 5.1 Overview of the controls and display and their basic functions Button Description Increasing temperature and program functions (adjusting days, time...) Decreasing temperature and program functions (adjusting days, time...) Changing – accepting program ON / OFF, program exit...
  • Page 16 Pelling ThermoFLUX When mark is visible Clock  programmed ignit. active Heater  heater active Pelet dosage  auger active Smoke fan  fan active Primary air fan  fan active Circulating pump  pump active Alarm  alarm active...

  • Page 17: Principle Of Boiler Operation

    Pelling ThermoFLUX 5.2 Principle of boiler operation Principle of the boiler operation is very simple. When button for start is pressed boiler goes into IGNITION MODE. START is displayed, and after that PELLET IGNITION. Usually this phase lasts for 5-15 minutes depending on type of the boiler and pellet quality.

  • Page 18: Schematic Representation Of The Menu Control

    Pelling ThermoFLUX 5.3 Schematic representation of the menu control By pressing button SET we enter general menu.
  • Page 19 Pelling ThermoFLUX...

  • Page 20: Clock Adjustments

    Pelling ThermoFLUX 5.3.1 Clock adjustments Clock adjustments can be done on following way:...

  • Page 21: Adjustments Of The Programmed On And Off Mode

    Pelling ThermoFLUX 5.3.2 Adjustments of the programmed on and off mode 5. 3. 3 Bo i l er h a s p os s i b il it y f or p ro gr a mm e d o n a n d o ff mo de du r i ng a d a y a nd t h is op ti o n i s re g ul at e d o n th r e e w a y s : 1.
  • Page 22 Pelling ThermoFLUX Shema 2. Shema 3. Shema 4.

  • Page 23: Stand By Mode

    Pelling ThermoFLUX 5.3.4 LANGUAGE OPTIONS Language settings are adjusted by pressing the SET button,and after that by pressing of button 5 or 6 we choose option MENU 03-LANGUAGE. By pressing of the SET button language menu is opened (italian,english,german,french, croatian...) in which we can choose desired language by pressing button 1 or 2.

  • Page 24: Stand By Mode With Room Thermostat Connected

    Pelling ThermoFLUX When temperature of the water in boiler is below set temperature by 2 degrees C, boiler will start again with ignition mode and it will work on set power. FUNCTION STAND-BY SET OFF In the case that function STAND BY is not activated (OFF) , and that connection for the room thermostat is not overbridged, boiler will always work in power 1 no matter which power is set.

  • Page 25: Option Buzzer

    Pelling ThermoFLUX 5.3.6 Option Buzzer is used in the case that user want to hear sound signal from the boiler UZZER in the case of activated alarm ( set ON ), or without sound signal ( set OFF ). Option BUZZER is activated by pressing of button SET, and after that with buttons 5 or 6 we choose item MENU 05- OPTION BUZZER.

  • Page 26: Fuel Type

    Pelling ThermoFLUX 5.3.10 FUEL TYPE FUEL TYPE is part of the menu where user is changing information about used fuel type. By default fuel is SET to PELLET, and in the case that we want to use wood, it is necessary to change this option to WOOD.

  • Page 27: Ignition And Shutting Down Of Boiler

    Pelling ThermoFLUX Ignition and shutting down of boiler Ignition sequence and description of regulation Basic function of the regulation is to secure reliable ignition of used fuel, optimal conditions for combustion and controled sequence for shutting down. Depending on working power, and complexity of the heating system, parameters are read and controled differently.

  • Page 28: Shutting Down Of Boiler

    Pelling ThermoFLUX After ignition of pellet, and after tempereture of flue gasses raise on value of 55 °C, regulation receives signal that fire is on and boiler continues to work with set values. 6.2 Shutting down of boiler Press and hold button 4 for 3 (three) seconds.

  • Page 29: Adjustment Of Water Temperature In Boiler

    Pelling ThermoFLUX Regulation on the boiler is set in the way to modulate (power goes into lowest one ) it's work when 4 C is reched below set temperature – read 6.5 Modulation 6.4 Adjustment of water temperature in boiler Adjustment of water temperature in the boiler is done by pressing button 1 or 2 (*1).

  • Page 30: Cleaning Of Fire-Pot

    Pelling ThermoFLUX If temperature rises above set temperature by 2 °C, boiler will be shut down automatically and on display will be written WAIT COOLING. When temperature in the boiler decreases for 2 °C below set temp. regulation will start process of ignition again.
  • Page 31 Pelling ThermoFLUX First remove metal plate above burning basket. After remove burning basket and insert grate. 3. After inserted grate, on regulation change mode to „wood“. This is done on following way: Button SET press once , after that press button 5 until on display it is writen MENU 09 –...
  • Page 32 Pelling ThermoFLUX Remark: When burning wood, all doors on boiler must be closed. In the case of no electric power, if burning wood, boiler can reach overheating point. While burning, wood can make certain amount of soot and tar which can amass on fan blades, and after certain period of time it can cause stoppage of fan and failure of fan function.

  • Page 33: Cleaning And Maintenance

    Pelling ThermoFLUX Cleaning and maintenance To secure proper work of the boiler, cleaning and maintenance is neccesary. Cleaning can be divided in three stages :  Daily  Weekly  Monthly 7.1 Daily cleaning Depending on pellet quality, braizer basket ( burning pot ) needs to be cleaned every 1 –...

  • Page 34: Weekly Cleaning

    Pelling ThermoFLUX 7.2 Weekly cleaning Every 4 – 10 days ( depending on intensity of heating ) it necessary to :  Clean ash pot.  Clean heat exchanger tubes Cleaning of ash pot 1. Turn off boiler, wait for cool down.

  • Page 35: Monthly Cleaning

    Pelling ThermoFLUX 3. With metal cleaner (delivered with boiler) clean all tubes. 4. Close doors before ignition. Check if there is ash in ash in a pot or braizer basket and clean them according to instructions given for celaning of ash pot and braizer basket.
  • Page 36 Pelling ThermoFLUX 3. Remove metal plate. 4. Clean the content from the chamber into fireproof container. 5. Place removed plate back to position and all nuts should be tighten back.

  • Page 37: Connection Options

    Pelling ThermoFLUX Connection options 8.1 Hydraulic schemes for connection...
  • Page 38 Pelling ThermoFLUX...

  • Page 39: Scheme For Electric Connection

    Pelling ThermoFLUX 8.2 Scheme for electric connection...
  • Page 40 Pelling ThermoFLUX On the top of the boiler, below top cover are conectors for:  Power 220 V, 50 Hz  Circulation pump  Room thermostat Boiler needs to be connected to el. Power supply 220 V and 50 Hz, through fuse of 6 –...

  • Page 41: Alarms

    Pelling ThermoFLUX Alarms Display Description Solution Cancel the alarm can be executed Alarm active- by pressing the button 4 After that, the display lists FINAL indicated next to the sign CLEANING lasting 4 minutes. After for alarm that we can restart the boiler if we solve the problem.
  • Page 42 Pelling ThermoFLUX Call service Wait for the boiler to cool down and then unscrew the plastic cap and suitable tool to reset the Safety thermostat (STB) switch. has been activated because SAFETY THERMAL the boiler water It is possible that the pump is is temperature exceeded 95 °...

  • Page 43: Instruction About Safety Removal And Proper Disposal Of Boiler

    Pelling ThermoFLUX Instruction about safety removal and proper disposal of boiler 10.1 Disposal Following elements are made of metal and can be disposed on landfills for metal:  boiler  cover metal sheets  silo  feeding system(except motor) ...

  • Page 44: Guarantee Terms

    11.2 Guarantee terms First start up of the boiler needs to be done by authorised service, or person authorised by ThermoFLUX or authorised importer – distributor. Boiler must work in accordance with terms and conditions given in this manual. Boiler needs to be instaled in accordance with all state regulations and law terms.
  • Page 45 Pelling ThermoFLUX...
  • Page 46 Pelling ThermoFLUX...

This manual is also suitable for:

Pelling 100Pelling 35Pelling 50Pelling 75

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