DeWalt DCP580, DCP580B Manual

GENERAL POWER TOOL SAFETY WARNINGS

Intended Use

This planer is designed for professional planing applications of wood and wood products.

DO NOT use under wet conditions or in presence of flammable liquids or gases. This planer is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Read all safety warnings, instructions, illustrations, and specifications in this manual, including the battery and charger sections provided in an original tool manual or the separate Batteries and Chargers manual.
Manuals can be obtained by contacting Customer Service. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
(Used without word) Indicates a safety related message.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

The term "power tool" in the warnings refers to your mains‑operated (corded) power tool or battery‑operated (cordless) power tool.

Work Area Safety

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
   Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non‑skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust‑related hazards.
8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power Tool Use and Care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery Tool Use and Care

1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
5. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause explosion.
7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety Instructions for Planers

• Wait for the cutter to stop before setting the tool down. An exposed rotating cutter may engage the surface leading to possible loss of control and serious injury.
• Hold the power tool by insulated gripping surfaces only, because the cutter may contact hidden wiring. Cutting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.
• Make certain that the switch is in the off position before installing the battery.
• Be sure to switch OFF immediately if tool is jammed in work.
• Be sure tool is set for correct depth before turning switch to ON.
• Be sure to maintain tool with care. Follow instructions for lubricating and changing accessories.
• Be sure that the blades are mounted as described in the instruction manual and check that all screws are firmly tightened before installing the battery.
• Keep air vents unobstructed for proper motor cooling.
• DO NOT lay tool down on shoe when the blades are exposed. This can chip the blades.
• Keep side discharge chute unobstructed at all times.
• Never reach under the tool for any reason unless it is turned off and BATTERY IS REMOVED. BLADES ARE EXPOSED AND EX TREMELY SHARP.
• Use this tool for working with wood and wood products only.
• Always make sure the work surface is free from nails and other foreign objects.
• Always operate planer with two hands. Never operate without securely holding the front handle.
• Planer blades are extremely sharp. Handle with great care.
• Clean out your tool often, especially after heavy use.

Additional Safety Information

Never modify the power tool or any part of it. Damage or personal injury could result.

ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead‑based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically‑treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. Direct particles away from face and body.
• Use the appropriate dust extractor vacuum to remove the vast majority of static and airborne dust. Failure to remove static and airborne dust could contaminate the working environment or pose an increased health risk to the operator and those in close proximity.
• Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control and injury.
• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.

When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V: volts

Hz: hertz

min: minutes

or DC: direct current

: Class I Construction (grounded)

.../min; per minute

BPM: beats per minute

IPM: impacts per minute

OPM: oscillations per minute

RPM: revolutions per minute

sfpm: surface feet per minute S

SPM: strokes per minute

A: amperes

W: watts

Wh: watt hours

Ah: amp hours

or AC: alternating current

or AC/DC: alternating or direct current

: Class II (double insulated)

n₀: no load speed

n: rated speed

PSI: pounds per square inch

: earthing terminal

: safety alert symbol

: visible radiation– do not stare into the light

: wear respiratory protection

: wear eye protection

: wear hearing protection

: read all documentation

: do not expose to rain

PARTS AND FEATURES

1. Trigger switch
2. Lock-off button
3. Main handle
4. Rear shoe
5. Drive belt cover
6. Hole for rabbet fence
7. Front shoe
8. Rabbet fence tightening knob
9. Planing depth graduation
10. Planing depth adjustment knob/front handle
11. Chip discharge chute
12. Dust extraction port
13. Blade storage knob
14. Battery pack
15. Battery release button
16. T-handle hex wrench

OPERATION

To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.

Installing and Removing the Battery Pack

(Fig. B)

NOTE: For best results, make sure your battery pack is fully charged.

To install the battery pack into the tool handle, align the battery pack with the rails inside the tool's handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage.

To remove the battery pack from the tool, press the release button and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of this manual.

Trigger Switch

(Fig. A)

This tool has no provision to lock the switch in the ON position and should never be locked ON by any other means. Release the trigger switch lock‑off button by pressing the button.

Allow the tool to reach full speed before touching tool to the work surface. Lift the tool from the work surface before turning the tool off.

To start the planer, depress the trigger switch . To turn the planer off, release the trigger switch.

Adjusting the Planing Depth

(Fig. A)

To adjust the depth of cut, turn the planing depth adjustment knob . Each click of the planing depth graduation scale is equal to 0.1 mm of depth up to the maximum depth of cut of approximately 5/64" (2.0 mm).

It is recom mended that test cuts be made in scrap wood after each re-adjustment to make sure that the desired amount of wood is being removed by the planer. Several shallow passes (rather than one deep one) will produce a smoother finish.

Planing

(Fig. A, C, D)

Allow the tool to reach full speed before touching tool to the work surface. Lift the tool from the work surface before turning the tool off.

Hold the planer in the correct position with one hand on the front handle and the other hand on the main handle as shown in Figure C.

CORRECT
Fig. C

Place the front shoe on the surface to be planed, making certain that the cutting blades are not touching the surface. Push down firmly on the front handle of the planer so that the front shoe is ABSOLUTELY FLAT on the work surface. Squeeze the trigger switch and allow the motor to reach full speed before touching the planer blades to the work surface. Move the tool slowly into the work and maintain downward pressure to keep the planer flat. Be particularly careful to keep the tool flat at the beginning and the end of the work surface.

INCORRECT
Fig. D

Planing Tip: For a smoother appearance, fasten a piece of scrap wood to the end of the piece you are planing. Don't stop planing until the cutting blades of the planer are past your workpiece and into the scrap material.

Rabbet Fence

Allow the tool to reach full speed before touching tool to the work surface. Lift the tool from the work surface before turning the tool off.

The rabbet fence is used for optimum tool control on narrow workpieces and can be installed on either side of your planer. The planer makes rabbet cuts up to 23/64" (9 mm).

To Install Rabbet Fence

1. Loosen the rabbet fence tightening knob .
2. Slide the crossbar on the rabbet fence into the hole located on the side of the planer in front of the drive belt cover , as shown in Figure E.
   
   Fig. E
3. Set the width of cut by adjusting the edge guide across the width of the shoe.
4. Securely tighten rabbet fence tightening knob .

NOTE: The rabbet fence should be below the planer when installed correctly as shown in Figure F.

Fig. F

To Make a Rabbet Cut

1. Turn the rabbet fence tightening knob to adjust the desired width of cut.
2. Make several cuts until the desired depth is reached.

NOTE: It will be necessary to make quite a few cuts for most rabbet applications.

To Change Blades

(Fig. A, G, H)

To reduce the risk of serious personal injury, turn tool off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.

Fig. G

Planer blades are extremely sharp. Handle with great care.

Be sure that the blades are mounted as described in the instruction manual.

Inspect blades, carriers, guide bars, screws and drum covers for straightness and defects. Do not use any components that are suspect in any way.

Carefully tighten all screws when attaching blades to the tool. Always check to make sure they are tightened securely.

Use planer blades of the same weight and dimensions, otherwise drum vibration/oscillation could cause poor planing action and tool breakdown can result.

Blade Storage

(Fig. A, G)

Your planer is equipped with blade storage for two additional blades. To store or remove additional blades, turn the blade storage knob counterclockwise to open.

NOTE: Extra blades do not come provided. If extra blades are needed refer to Accessories section.

Reversible Carbide Blades

(Fig. A, H1–H3)

1. To Remove Blade from Planer (Fig. H2)
   
   1. Loosen and remove the three hex head screws with the T-handle hex wrench provided. Remove the drum cover from the drum .
   2. Remove the blade carrier/guide bar assembly (). Carefully remove the carbide blade .
2. To Adjust Blade Using gauge Plate (provided with tool) (Fig. H3)
   
   1. Cautiously place the sharp edge of the carbide blade on the gauge plate with the grooved side of the carbide blade facing up. Either edge of the reversible carbide blade can be set flush against the gauge plate inside wall .
   2. Place the blade carrier/guide bar assembly on the blade so that the rib on the blade carrier fits into the groove on the carbide blade . The heel of the guide bar will overhang the end of the gauge plate .
   3. Loosen the two cross-shaped screws with a screwdriver.
   4. Simultaneously hold the blade carrier and carbide blade against the gauge plate inside wall while holding the heel of the guide bar against the back edge of the gauge plate. Securely tighten the cross-shaped screws .
3. To Replace the Blade (Fig. H1, H2)
   
   1. Remove the adjusted blade carrier/guide bar assembly from the gauge plate and place the heel of the guide bar into the groove on the drum .
   2. Place the drum cover over the blade carrier/guide bar assembly. Loosely screw the three hex head screws into the drum so that there is a small gap between the drum and the blade carrier .
   3. Slide the carbide blade between the drum and the blade carrier from the side so that the rib on the blade carrier sets into the groove in the blade.
   4. Center the carbide blade under the blade carrier making sure the blade is clear of the tool housing on both sides.
   5. Securely tighten the three hex head screws to the drum with the T-handle hex wrench.
4. Repeat procedure for the other blade.
   NOTE: Before installing or replacing blades, clean out all chips or any foreign matter adhering to the planer blade or drum.

Kickstand

Fig. I

Your planer is equipped with a kickstand located behind the rear shoe that automatically lowers when the tool is lifted from the work surface allowing the planer to set on the work surface without the blade touching it. When planing, the kickstand raises as the tool is pushed forward through the material. If the kickstand obstructs special planing work, it can be stored and locked out of the way.

Be sure that the kickstand is correctly extended when setting the planer on a work surface.

Edge Chamfering

Fig. J

Your planer has a precision machined chamfering groove in the front shoe for planing along a corner of the wood. The width of the groove is 4.5 to 8 mm. It's a good idea to try a piece of scrap wood before doing finish work.

Dust Extraction

(Fig. A, K1, K2)

Your planer has a built-in dust extraction port which allows either a dust bag or a shop vacuum to be connected. The built-in outlet utilizes the DeWALT AirLock connection system making it compatible with the DeWALT dust extractor.

To Attach the Dust Bag

(Fig. K2)

(Optional accessory provided on some models)

While holding the planer, slide the dust bag collar onto the dust extraction port as shown in Fig. K2.

To Empty The Dust Bag

1. While holding the planer, remove the dust bag by sliding it off the dust extraction port .
2. Gently shake or tap the dust bag to empty.
3. Reattach the dust bag back onto the dust extraction port.
   You may notice that all the dust will not come free from the bag. This will not affect planing performance but will reduce the planer's dust collection efficiency. To restore your planer's dust collection efficiency, depress the spring inside the dust bag when you are emptying it and tap it on the side of the trash can or dust receptacle.

NOTE: A DeWALT AirLock Adapter (DWV9000) can be purchased separately to connect a shop vacuum or DeWALT dust extractor to your planer.

Never operate these tools unless the dust collector is in place. Planing dust exhaust may create a breathing hazard.

MAINTENANCE

To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.

Cleaning

Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this procedure.

Never use solvents or other harsh chemicals for cleaning the non‑metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Chip Discharge Chute Cleaning Instructions

(Fig. A)

If the unit is clogged with dust or chips, use a non-metallic stick to push the obstruction out of the chip discharge chute . Never stick your finger into the chute.

Accessories

Since accessories, other than those offered by DeWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DeWALT recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DeWALT. Call 1-800-4-DeWALT (1-800-433-9258) or visit our website: www.dewalt.com.

Repairs

The charger and battery pack are not serviceable. There are no serviceable parts inside the charger or battery pack.

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a DeWALT factory service center or a DeWALT authorized service center. Always use identical replacement parts.

Register Online

Register your product now for:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.
• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act.
• Register online at www.dewalt.com

Three Year Limited Warranty

For warranty terms, go to https://www.dewalt.com/support/warranty.

To request a written copy of the warranty terms, contact: Customer Service at DeWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286 or call 1‑800‑4‑DeWALT (1‑800‑433‑9258).

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country-specific warranty information contained in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1‑800‑4‑DeWALT (1‑800‑433‑9258) for a free replacement.

If you have questions or comments, contact us: 1-800-4-DeWALT
www.DeWALT.com

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