DEWALT DCP580 - Brushless Cordless Hand Planer Manual

Product Parts

Fig. A

1. Trigger switch
2. Lock-off button
3. Main handle
4. Rear shoe
5. Drive belt cover
6. Hole for rabbet fence
7. Front shoe
8. Rabbet fence tightening knob
9. Planing depth graduation
10. Planing depth adjustment knob/ front handle
11. Chip discharge chute
12. Dust extraction port
13. Blade storage knob
14. Battery pack
15. Battery release button
16. T25 star head key

Intended Use

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

To reduce the risk of injury, read the instruction manual.

This planer is designed for professional planing applications of wood and wood products.

DO NOT use under wet conditions or in presence of flammable liquids or gases.

This planer is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Definitions of Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

(Used without word) Indicates a safety related message.

GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

The term "power tool" in the warnings refers to your mains‑operated (corded) power tool or battery‑operated (cordless) power tool.

1. Work Area Safety
   1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical Safety
   1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
3. Personal Safety
   1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non‑skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
   3. Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
   4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
   7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust‑related hazards.
   8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power Tool Use and Care
   1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   3. Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5. Battery Tool Use and Care
   1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
   2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
   3. 
      When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
   4. 
      Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
   5. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
   6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause explosion.
   7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
6. Service
   1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
   2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety Instructions for the Product

• Wait for the cutter to stop before setting the tool down. An exposed rotating cutter may engage the surface leading to possible loss of control and serious injury.
• Hold the power tool by insulated gripping surfaces only, because the cutter may contact hidden wiring. Cutting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.
• Make certain that the switch is in the off position before installing the battery.
• Be sure to switch OFF immediately if tool is jammed in work.
• Be sure tool is set for correct depth before turning switch to ON.
• Be sure to maintain tool with care. Follow instructions for lubricating and changing accessories.
• Be sure that the blades are mounted as described in the instruction manual and check that all screws are firmly tightened before installing the battery.
• Keep air vents unobstructed for proper motor cooling.
• DO NOT lay tool down on shoe when the blades are exposed. This can chip the blades.
• Keep side discharge chute unobstructed at all times.
• Never reach under the tool for any reason unless it is turned off and BATTERY IS REMOVED. BLADES ARE EXPOSED AND EX TREMELY SHARP.
• Use this tool for working with wood and wood products only.
• Always make sure the work surface is free from nails and other foreign objects.
• Always operate planer with two hands. Never operate without securely holding the front handle.
• Planer blades are extremely sharp. Handle with great care.
• Clean out your tool often, especially after heavy use.

Additional Safety Information

Never modify the power tool or any part of it. Damage or personal injury could result.

ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead‑based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically‑treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. Direct particles away from face and body.
• Use the appropriate dust extractor vacuum to remove the vast majority of static and airborne dust. Failure to remove static and airborne dust could contaminate the working environment or pose an increased health risk to the operator and those in close proximity.
• Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control and injury.
• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.

When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V	volts	Ah	amp hours
Hz	hertz	or AC	alternating current
min	minutes	or AC/DC	alternating or direct current
or DC	direct current		Class II Construction (double insulated)
	Class I Construction (grounded)	n0	no load speed
.../min	per minute	n	rated speed
BPM	beats per minute	PSI	pounds per square inch
IPM	impacts per minute		earthing terminal
OPM	oscillations per minute		safety alert symbol
RPM	revolutions per minute		visible radiation–do not stare into the light
sfpm	surface feet per minute		wear respiratory protection
SPM	strokes per minute		wear eye protection
A	amperes		wear hearing protection
W	watts		do not expose to rain
Wh	watt hours

BATTERIES AND CHARGERS

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging procedures outlined. When ordering replacement battery packs, be sure to include the catalog number and voltage.

READ ALL INSTRUCTIONS

Important Safety Instructions for All Battery Packs

Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery pack from the charger may ignite the dust or fumes.
• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non‑compatible charger as battery pack may rupture causing serious personal injury. Consult the chart at the end of this manual for compatibility of batteries and chargers.
• Charge the battery packs only in DeWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• DO NOT allow water or any liquid to enter battery pack.
• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104°F (40°C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, dry location.
  NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ON position.
• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium‑ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.
• Battery liquid may be flammable if exposed to spark or flame.
• Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center for recycling.

Storage Recommendations

The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold. Store the fully charged battery pack out of the charger.

Battery Pack Cleaning Instructions

Dirt and grease may be removed from the exterior of the battery pack using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

Fuel Gauge Battery Packs (Fig. B)
Some battery packs include a fuel gauge. When the fuel gauge button is pressed and held, the LED lights will indicate the approximate level of charge remaining. This does not indicate tool functionality and is subject to variation based on product components, temperature, and end-user application.

Transportation

Do not store, carry, or transport the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, coins, hand tools, etc. When transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

NOTE: Li‑ion battery packs should not be put in checked baggage on airplanes and must be properly protected from short circuits if they are in carry‑on baggage.

Shipping the DeWALT FLEXVOLT Battery Pack
The DeWALT FLEXVOLT battery pack has a battery cap that should be used when shipping the battery pack.

Attach the cap to the battery pack to ready it for shipping. This converts the battery pack to three separate 20V batteries. The three batteries have the Watt hour rating labeled "Shipping" on the battery pack. If shipping without the cap or in a tool, the pack is one battery at the Watt hour rating labeled "Use".

Example battery pack label

In this example, the battery pack is three batteries with 40 Watt hours each when using the cap. Otherwise, the battery pack is one battery with 120 Watt hours.

Important Safety Instructions for All Battery Chargers

Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

• DO NOT attempt to charge the battery pack with any chargers other than a DeWALT charger. DeWALT chargers and battery packs are specifically designed to work together.
• 
  These chargers are not intended for any uses other than charging DeWALT rechargeable battery packs. Charging other types of battery packs may cause them to overheat and burst, resulting in personal injury, property damage, fire, electric shock or electrocution.
• Do not expose the charger to rain or snow.
• Do not allow water or any liquid to enter charger.
• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
• 
  Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the heavier the cord and thus the greater its capacity. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on total length of all extension cords plugged together, and nameplate ampere rating. If in doubt, use the next heavier gauge.

Minimum Gauge for Cord Sets
Volts		Total Length of Cord in Feet (meters)
120V		25 (7.6)	50 (15.2)	100 (30.5)	150 (45.7)
Ampere Rating		American Wire Gauge
More Than	Not More Than
0	6	18	16	16	14
6	10	18	16	14	12
10	12	16	16	14	12
12	16	14	12	Not Recommended

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug. Have them replaced immediately.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized service center.
• 
  Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.
• Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities and ventilation slots.
• Always unplug the charger from the power supply when there is no battery pack in the cavity.

Charging a Battery

1. Plug the charger into an appropriate outlet.
2. Insert and fully seat battery pack. Red charging light will continuously blink while charging.
3. Charging is complete when the red charging light remains continuously ON. Battery pack can be left in charger or removed. Some chargers require the battery pack release button to be pressed for removal.
4. Charger will not charge a faulty battery pack, which may be indicated by the light staying OFF. Take charger and battery pack to an authorized service center if light stays OFF.

NOTE: Refer to label near charging light on charger for blink patterns (Fig. C). Older chargers may have additional information and/or may not have a yellow indicator light.

Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.
A cold battery pack may charge at a slower rate than a warm battery pack.
The hot/cold pack delay will be indicated by the red light continuing to blink but with the yellow light continuously ON. Once the battery pack has reached an appropriate temperature, the yellow light will turn OFF and the charger will resume the charging procedure.

DCB118 and DCB1112 Chargers
The DCB118 and DCB1112 chargers are equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled.

Electronic Protection System
Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge. The tool will automatically turn off and the battery pack will need to be recharged.

Important Charging Notes

1. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.
2. If the battery pack does not charge properly:
   1. Check operation of receptacle by plugging in a lamp or other appliance;
   2. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights;
   3. If charging problems persist, take the tool, battery pack and charger to your local service center.
3. You may charge a partially used pack whenever you desire with no adverse effect on the battery pack.

Charger Cleaning Instructions

Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non‑metallic brush. Do not use water or any cleaning solutions.

Wall Mounting

Some DeWALT chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1" (25.4 mm) long, with a screw head diameter of 0.28–0.35" (7–9 mm), screwed into wood to an optimal depth leaving approximately 7/32" (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

OPERATION

To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can cause injury.

Installing and Removing the Battery Pack

NOTE: For best results, make sure your battery pack is fully charged.

(Fig. D)

To install the battery pack into the tool handle, align the battery pack with the rails inside the tool's handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage.

To remove the battery pack from the tool, press the release button and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of this manual.

Trigger Switch

(Fig. A)

This tool has no provision to lock the switch in the ON position and should never be locked ON by any other means. Release the trigger switch lock‑off button by pressing the button.

Allow the tool to reach full speed before touching tool to the work surface. Lift the tool from the work surface before turning the tool off.

To start the planer, depress the trigger switch .
To turn the planer off, release the trigger switch.

Adjusting the Planing Depth

(Fig. A)

To adjust the depth of cut, turn the planing depth adjustment knob . Each click of the planing depth graduation scale is equal to 0.1 mm of depth up to the maximum depth of cut of approximately 5/64" (2.0 mm).

It is recom mended that test cuts be made in scrap wood after each re-adjustment to make sure that the desired amount of wood is being removed by the planer. Several shallow passes (rather than one deep one) will produce a smoother finish.

Planing

(Fig. A, E, F)

Allow the tool to reach full speed before touching tool to the work surface. Lift the tool from the work surface before turning the tool off.

Hold the planer in the correct position with one hand on the front handle and the other hand on the main handle as shown in Figure E. Place the front shoe on the surface to be planed, making certain that the cutting blades are not touching the surface. Push down firmly on the front handle of the planer so that the front shoe is ABSOLUTELY FLAT on the work surface. Squeeze the trigger switch and allow the motor to reach full speed before touching the planer blades to the work surface.

CORRECT

INCORRECT

Move the tool slowly into the work and maintain downward pressure to keep the planer flat. Be particularly careful to keep the tool flat at the beginning and the end of the work surface.

Planing Tip: For a smoother appearance, fasten a piece of scrap wood to the end of the piece you are planing. Don't stop planing until the cutting blades of the planer are past your workpiece and into the scrap material.

Rabbet Fence

Allow the tool to reach full speed before touching tool to the work surface. Lift the tool from the work surface before turning the tool off.

The rabbet fence is used for optimum tool control on narrow workpieces and can be installed on either side of your planer. The planer makes rabbet cuts up to 23/64" (9 mm).

To Install Rabbet Fence

1. Loosen the rabbet fence tightening knob .
2. Slide the crossbar on the rabbet fence into the hole located on the side of the planer in front of the drive belt cover , as shown in Figure G.
   
3. Set the width of cut by adjusting the edge guide across the width of the shoe.
4. Securely tighten rabbet fence tightening knob .

NOTE: The rabbet fence should be below the planer when installed correctly as shown in Figure H.

To Make a Rabbet Cut

1. Turn the rabbet fence tightening knob to adjust the desired width of cut.
2. Make several cuts until the desired depth is reached.

NOTE: It will be necessary to make quite a few cuts for most rabbet applications.

To Change Blades

To reduce the risk of serious personal injury, turn tool off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can cause injury.

Planer blades are extremely sharp. Handle with great care.

Be sure that the blades are mounted as described in the instruction manual.

Inspect blades, carriers, guide bars, screws and drum covers for straightness and defects. Do not use any components that are suspect in any way.

Carefully tighten all screws when attaching blades to the tool. Always check to make sure they are tightened securely.

Use planer blades of the same weight and dimensions, otherwise drum vibration/oscillation could cause poor planing action and tool breakdown can result.

The planer is capable of using high-speed steel and carbide blades. Be sure to check the planer to verify which blade it is fitted with.

Blade Storage

(Fig. A, I)
Your planer is equipped with blade storage for two additional blades. To store or remove additional blades, turn the blade storage knob counterclockwise to open.

High‑Speed Steel Blades

(Fig. A, J, L)

1. To Remove Blade from Planer (Fig. J1, J2)
   1. Loosen and remove the three star head screws with the T25 star head key provided. Remove the drum cover from the drum .
   2. Remove the guide bar/high-speed steel blade assembly ( , , ).
2. To Adjust Blade Using Gauge Plate (provided with tool) (Fig. J3)
   1. Place the guide bar/high-speed steel blade assembly on the gauge plate with the cutting edge of the high-speed steel blade flush against the gauge plate inside wall . The heel of the guide bar will overlap the end of the gauge plate .
   2. Loosen the two cross-shaped screws with a screwdriver.
   3. Simultaneously hold the blade edge against the gauge plate inside wall and the heel of the guide bar against the back edge of the gauge plate. Securely tighten the cross-shaped screws .
      
3. To Reinstall Blade (Fig. J1, J2)
   1. Cautiously remove the adjusted guide bar/high-speed steel blade assembly from the gauge plate and place the heel of the guide bar into the groove in the drum .
   2. Set the drum cover over the adjusted guide bar/ high-speed steel blade assembly and securely tighten the three star head screws to the drum.
4. Repeat procedure for the other blade.

NOTE: In order to use high-speed steel blades with this planer, the sharpening holder is required to sharpen high-speed steel blades and is available at additional cost from your local DeWALT authorized service center.

Reversible Carbide Blades

(Fig. A, K)

1. To Remove Blade from Planer (Fig. K2)
   1. Loosen and remove the three star head screws with the T25 star head key provided. Remove the drum cover from the drum .
   2. Remove the blade carrier/guide bar assembly ( , , ). Carefully remove the carbide blade .
2. To Adjust Blade Using Gauge Plate (provided with tool) (Fig. K3)
   1. Cautiously place the sharp edge of the carbide blade on the gauge plate with the grooved side of the carbide blade facing up. Either edge of the reversible carbide blade can be set flush against the gauge plate inside wall .
   2. Place the blade carrier/guide bar assembly on the blade so that the rib on the blade carrier fits into the groove on the carbide blade . The heel of the guide bar will overhang the end of the gauge plate .
   3. Loosen the two cross-shaped screws with a screwdriver.
   4. Simultaneously hold the blade carrier and carbide blade against the gauge plate inside wall while holding the heel of the guide bar against the back edge of the gauge plate. Securely tighten the cross-shaped screws .
3. To Replace the Blade (Fig. K1, K2)
   1. Remove the adjusted blade carrier/guide bar assembly from the gauge plate and place the heel of the guide bar into the groove on the drum .
   2. Place the drum cover over the blade carrier/guide bar assembly. Loosely screw the three star head screws into the drum so that there is a small gap between the drum and the blade carrier .
   3. Slide the carbide blade between the drum and the blade carrier from the side so that the rib on the blade carrier sets into the groove in the blade.
   4. Center the carbide blade under the blade carrier making sure the blade is clear of the tool housing on both sides.
   5. Securely tighten the three star head screws to the drum.
4. Repeat procedure for the other blade.

NOTE: Before installing or replacing blades, clean out all chips or any foreign matter adhering to the planer blade or drum.

NOTE: If your planer is not fitted with carbide blades, the blade carrier required for carbide blades is available at additional cost from your local DeWALT authorized service center.

If you have questions or comments, contact us.
1-800-4-DeWALT
www.DeWALT.com

Documents / Resources

References

• DEWALT® Power Tools Official Site | Guaranteed Tough®

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