Huffy E5871P7 Owner's Manual

36-volt e-bike

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Owner's Manual

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36-volt e-Bike

NOTE: Models with Display please see included manual

KD58C-LCD

This manual contains important safety, assembly, operation

and maintenance information.

Please read and fully understand this manual before

operation.

Save this manual for future reference.

Always wear approved helmet and safety equipment when

using this product.

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Summary of Contents for Huffy E5871P7

Page 1 Date Code Label Here Owner’s Manual 36-volt e-Bike NOTE: Models with Display please see included manual KD58C-LCD This manual contains important safety, assembly, operation and maintenance information. Please read and fully understand this manual before operation. Save this manual for future reference. Always wear approved helmet and safety equipment when using this product.
Page 2 Owner’s Manual Index Safety and Warnings ...................2-6 Bike ID and Sizing ......................7 Parts and Assembly ....................8-18 Operating your e-Bike ..................19-21 Shift System ........................22-25 Maintenance and Service ................26-33 • General Info, Battery Storage, Replacement and Disposal Troubleshooting ......................34 Warranty ..........................35 Back Cover:...
Page 3 e-Bikes Introduction MEANINGS OF WARNINGS: This symbol is important. See the word “CAUTION” or “WARNING” which follows it. The word “CAUTION” is before mechanical instructions. If you do not obey these instructions, mechanical damage or failure of a part of the bicycle can occur. The word “WARNING”...
Page 4 WARNING - TO AVOID SERIOUS INJURY: Failure of the rider to obey the following Safety Warnings can result in serious injury or death. Check local laws governing the use of electrical vehicles. • ADULT RIDERS ONLY. • SUPERVISION NECESSARY WHEN USED NEAR CHILDREN. •...
Page 5 WARNING - TO AVOID SERIOUS INJURY: • Do not carry any items or attach anything to your bicycle that could hinder your vision, hearing, or control. • Do not ride with both hands off the handlebar. • Do not tow or push the product. •...
Page 6 Lithium-Ion Battery & charger Warnings: The following safety hazards may result in serious injury or death to the user of the vehicle: • Battery Charger for Indoor use only. Use of a battery or charger other than the supplied rechargeable battery and charger may cause a fi re or explosion. Only use the supplied rechargeable battery (or lead-acid or lithium suitable replacement) and charger with the vehicle.
Page 7 Owner’s Bicycle Identiﬁ cation Record NOTE: This information is only available on the bicycle itself. Each bicycle has a Recovery Code stamped into the frame. The Recovery Code can be found on the  bottom of the crank housing as shown. Write this number below to keep it for future reference.
Page 10 Introduction to Assembly This Owner’s Manual may be made for several diff erent style products. • Some illustrations may vary slightly from the actual product. • Follow instructions completely. • If the product has any parts that are not described in this manual, look for separate “Special Instructions”...
Page 11 Installing the Front Wheel (light and fender optional) WARNINGS: • Do NOT use Axle Nuts without serrations to attach the front wheel. • Failure to obey these steps can allow the front wheel to loosen while riding. This can cause injury to the rider or to others.
Page 12 Handlebar and Stem Installation (various models) WARNINGS • To prevent steering system damage and possible loss of control, the “MIN-IN” (minimum insertion) mark on the stem must be below the top of the Fork Locknut • The Front Brake (if equipped) must be positioned in FRONT of the Fork. •...
Page 13 Testing Stem and Handlebar Tightness TO TEST THE TIGHTNESS OF THE STEM: • Straddle the front wheel between your legs. • Try to turn the front wheel by turning the handlebar • If the handlebar and stem turn without turning the front wheel, realign the stem with the wheel and tighten the stem bolt(s) tighter than before (about 1/2 revolution only at a time) until the handlebar and stem do not turn...
Page 14 Seat Installation (various models) WARNING: To prevent the seat coming loose and possible loss of control, the on the seat post must be BELOW the top of the “MIN-IN” (minimum insertion) mark seat tube STEP 1 - INSERT SEAT POST INTO SEAT TUBE: •...
Page 15 Seat Bolt Saddle Adjustment (various models) SINGLE BOLT CLAMP: 1. Loosen the clamp bolt suﬃ ciently to allow any serrations on the mechanism to disengage before changing the saddle’s angle. 2. With serrations fully re-engaged and saddle in a comfortable riding position, tighten the clamp bolt securely to ensure the saddle will not come loose.
Page 16 Pedal Installation CAUTION: There is a RIGHT pedal marked a LEFT pedal marked NOTE: A Pedal Wrench is preferred for attaching Pedals. A thin open-end wrench can also be used. • The pedal marked has right-hand threads. Tighten it in a clockwise direction. •...
Page 17 Tires (as equipped) MAINTENANCE: • Frequently check the tire infl ation pressure because all tires lose air slowly over time. For extended storage, keep weight off of the tires. • Do not use unregulated air hoses to infl ate the tire/tubes. An unregulated hose can suddenly over infl ate tires and cause them to burst.
Page 18 Drive Battery Installation STEPS: 1. Insert and turn Key fully Counter Clockwise before starting. 2. On bottom of Battery, align Slot and Plug with Tab and Pins on Battery Mount and swing into place so that Battery Notch slides into top of Battery Mount 3.
Page 19 Charging the Drive Battery: IMPORTANT! Before using the unit for the fi rst time fully charge the Battery. Battery Charger will shut off when Battery is fully charged, but never charge longer than 12 hours. NOTE: Your e-Bike Li-Ion Battery can be charged either installed in the bike or removed.
Page 20 Operation NOTE: Models with Display please see included manual KD58C-LCD 1. POWER ON: Press the Battery Power switch  , the battery output is turned on and green and Red bars are displayed for about 5 seconds 2. ENGAGE BATTERY ASSIST: Press the Green Thumb Button to engage Battery Assist.
Page 21 Thumb Throttle Control (if equipped) NOTE: Throttle will only work when bike speed reaches at least 6 km/h. Models that are equipped with Thumb Throttle: • Press down to increase speed. • Hold to maintain current speed. • Release to decrease speed.
Page 22 Shift System Parts of the Shift System: (ﬁ g A) • Right-hand Shift Lever operates the Rear Derailleur • Rear Sprocket Set Operation: Operate the shift system as follows: The rider turns the rear shift control around the handlebar (for twist shift models) or moves the shift lever (thumb shift models) to an index position When the rear shift control moves into each position with a “click”...
Page 23 Shift System - continued CAUTION: Do not force the shift lever. Shift only when pedaling forward and without strong force. Do not backpedal. Backpedaling can cause the chain to come off the sprockets. Backpedaling and shifting while not pedaling can damage the sprockets and stretch the cable wire.
Page 24 Rear Derailleur Adjustments The rear derailleur has two adjusting screws. The “low” adjusting screw, sometimes marked , limits how far the rear derailleur and chain can move toward the wheel. The “high” adjusting screw, sometimes marked , limits how far the rear derailleur and chain can move away from the wheel.
Page 25 Rear Derailleur Adjustments - continued Put the “low” adjusting Screw in the correct position as follows (ﬁ g D): • Shift the chain onto the largest rear Sprocket • Loosen Nut of the cable clamp. • Turn the “low” adjusting Screw so the Jockey Roller is exactly below the largest rear sprocket.
Page 26 e-Bikes Maintenance: GENERAL: The vehicle should be checked for damage, missing or badly worn parts before each use. If any part of the product does not operate properly – discontinue use. • Check the tightness of the fasteners before each use. Replace any fasteners that are damaged. •...
Page 27 Disc Brake System Adjustment: (various models) NOTE: For Hydraulic Brakes, see Manufacturer’s instructions included with this product. BRAKE ADJUSTMENT (see ﬁ g-A): Loosen the Cable Clamp Bolt Push the Brake Arm toward the Adjusting Barrel (this applies the brake). While holding the Brake Arm, pull the slack out of the Cable End (through the Cable Clamp) and tighten the Cable Clamp Bolt WARNING:...
Page 28 Disc Brake System - continued Adjusting Barrel on the Caliper. Turn the Adjusting Barrel OUT to tighten the brakes or IN to loosen the brakes. NOTE: Make sure the Adjusting Barrel threads are fully engaged. Check adjustment again. If you cannot reduce the gap by turning the Adjusting Barrel, the brake pads might be worn out and need to be replaced.
Page 29 Tire and Tube Installation STEP 1 - REMOVE EXISTING TIRE AND TUBE: STEPS (start opposite Filler Valve): Squeeze defl ated tire inwards and insert Tire Lever under Tire Bead Hook end of Tire Lever on a Spoke Insert second Tire Lever and slide along rim to remove tire bead. Remove Inner Tube and Tire.
Page 30 Lubrication WARNING • Do not over lubricate. If oil gets on the wheel rims or the brake shoes, it will reduce brake performance and a longer distance to stop the bicycle will be necessary. Injury to the rider or to others can occur. •...
Page 31 Inspection of the Bearings Maintenance: Frequently check the bearings of the bicycle. Have a bicycle service shop lubricate the bearings once a year or any time they do not pass the following tests: Headset Bearings: The fork should turn freely and smoothly at all times. With the front wheel off the ground, you should not be able to move the fork up, down, or side-to-side in the head tube.
Page 32 Drive Battery Replacement STEPS: 1. Insert and turn Key fully Counter Clockwise before starting. 2. Pull top of Battery to the LEFT and out to remove from Mount. 3. Remove new Battery from packing. Make sure no packing remains around Slot and Plug 4.
Page 33 Lithium-Ion Battery Storage and Disposal Do not leave batteries unused for extended periods of time, either in the product or in storage. When a battery has been unused for 6 months, check the charge status and charge or dispose of the battery as appropriate. STORAGE: •...
Page 34 Troubleshooting Symptoms Possible Cause Solution Battery voltage is low Charge Battery Battery is loose in Re-seat Battery Display is on, motor does compartment not work or works slowly/ Wire Harness connectors Check that Harness intermittently loose connectors are fi rmly attached Battery is low Recharge...
Page 35 Limited Warranty - US General: This Limited Warranty will be void if the product is ever: Part or model specifi cations are subject to change without notice. • Used in any competitive sport. This Limited Warranty is the only warranty for the •...
Page 36 Nos Complace Ayudarlo Con Cualquier Parte O Problema De Ensamblado Que Pudiera Tener. O LLAME AL TEL: Para obtener Servicio al cliente rápido, visite: 800 1 HUFFY 1 (800 1 48339 1) www.huﬀ ybikes.com.mx (Mexico only) Contáctanos por WhatsApp al 222 422 4955 Para comunicarse por correo electrónico:...

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Kd58c-lcd