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SERRMAC TCO 40 Operating Instructions Book Manual

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OPERATING INSTRUCTIONS BOOK
COLUMN DRILLING MACHINES
Y
UK
MODELL
TCO 40 --- TCS 40
Serial Nº

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Summary of Contents for SERRMAC TCO 40

  • Page 1 OPERATING INSTRUCTIONS BOOK COLUMN DRILLING MACHINES MODELL TCO 40 --- TCS 40 Serial Nº...
  • Page 3 Instructions manual - TCO 40 - TCS - - TABLE OF CONTENTS - - FOREWORD - ............
  • Page 4 7.7.1. RECTANGULAR TABLE --- VICE (TCO 40)........
  • Page 5 PAGE 79 TM --- VICE SWIVELING PLANE (TCO 40)..........
  • Page 6 SERRMAC S.p.A. reserves the rigths to the technical documents attached to the machine and furthermore prohibits their reproduc- tion or translation, whether whole or partial, without previous authorisation in writing.
  • Page 7 Instructions manual - TCO 40 - TCS - Conventions and abbreviations used in the text. Prohibiting sign. Identifies work and operational procedures which must not be followed, for the purpose of protecting the operator from danger. Safety signals Identifies all the necessary precautions and the parts at risk for...
  • Page 8 Instructions manual - TCO 40 - TCS- 1. GENERAL. 1.1. Manufacturer’s data. IDENTIFICATION OF THE MACHINE MODEL 1.1.1. All identification data is listed in the CE Declaration of Conformity. 1.1.2. MANUFACTURER’S DATA Serrmac SpA Name: Address: Via 1 Maggio, 2 Industrial Area...
  • Page 9 Instructions manual - TCO 40 - TCS - 1.3. “CE” Declaration of Conformity. Serrmac Spa Via 1º Maggio, 2 I.A. 33070 Budoia Pn --- Italy, declares that the machine DRILLING- - MILLING MACHINES Model ..................Type ................Serial No...............
  • Page 10 Instructions manual - TCO 40 - TCS- 1.4. General test and inspection certificate. ERROR in mm Inspected item ALLOWANCE MEASURED UNI 4790 UNI 7967 in mm 0.025/300 0.05/300 ___________ 0.025/300 0.05/300 ___________ Straightness of the bracket vertical movement : A) In the vertical midplane B) In the plane vertical to the previous one.
  • Page 11 Instructions manual - TCO 40 - TCS - ERROR in mm Inspected item ALLOWANCE MEASURED UNI 4790 UNI 7967 in mm 0.025/300 ___________ α ≤ 90° 0.025/300 ___________ Vertical movement of the bracket perpendicular to the table surface A) In the vertical midplane of the machine.
  • Page 12 Instructions manual - TCO 40 - TCS- ERROR in mm Inspected item ALLOWANCE MEASURED UNI 4790 UNI 7967 in mm 0.025/300 0.05/300 α ≤ 90° α ≤ 90° ___________ 0.025/300 0.05/300 ___________ Verticality of the spindle shaft to the table surface: A) In the vertical midplane of the machine.
  • Page 13 Instructions manual - TCO 40 - TCS - 1.5. Warranty. The machine is covered by a one---year overall warranty that starts from the date of putting into service. During said warranty period only components unquestionably deemed defective by our technicians will be replaced or repaired free of charge.
  • Page 14 Instructions manual - TCO 40 - TCS- 2. SAFETY. For further information and details on safety, refer to the speci- fic paragraphs. 2.1. General Safety Regulations. The machine ma y bec ome a sourc e of da nger when: D used improperly...
  • Page 15 Instructions manual - TCO 40 - TCS - 2.3. Periodical safety checks. After putting the machine into service for the first time, and from then on a ll sa fety a nd emergenc y devic es must undergo functional and efficiency tests every 500 hours.
  • Page 16 Instructions manual - TCO 40 - TCS- 2.5. Drawing with special indications 2.5.1. DANGER AREAS AND SAFETY DEVICES APPLIED Figure 1 Danger areas and safety devices [/ces002 ] Hot parts Spindle rotation Hot parts Spindle rotation N.B. For information regarding:...
  • Page 17 (ropes, eyebolts, etc.) and according to the following instructions It is forbidden to use any other system, that may jeopardize the operator’s safety. 3.1. Mass. Mass of the TCO 40, basic version 540 (TR) 610 (TC) Mass of the TCS 40, basic version 660 (TR) 780 (TC) 3.2.
  • Page 18 Instructions manual - TCO 40 - TCS- 3.3. After unpacking the machine. Only use the appropriate means, shown in Figure 2, to move the machine. The special bracket and all other tools must be safely stored for any future handling operations.
  • Page 19 Instructions manual - TCO 40 - TCS - Hook with a mini- HANGING LOAD of 1,5 T SHACKLES UNI 1947 ATTENTION! In all cases the hook must have a MINIMUM CAPACITY EXCEEDING 3 times the mass indicated on the CE dataplate.
  • Page 20 Instructions manual - TCO 40 - TCS- 4. MACHINE INSTALLATION 4.1. Fixing the machine to the floor Before positioning the machine, it is important to leave enough free space around it to permit correct use and maintenance under safety conditions.
  • Page 21 Instructions manual - TCO 40 - TCS - 4.2. Assembling the spindle guard The spindle guard is delivered partially disassembled to facilitate transpor- tation and therefore must be assembled by the end- -user as described below and shown in Figure 4:...
  • Page 22 Instructions manual - TCO 40 - TCS- 4.3.1. STANDARD CROSS TABLE (CT) AND WITH APPLICATION OF THE FE- ED BOX (SAT). 1) Move the table (Y axis) completely out towards the operator (Figure 5). 2) Fix a cord T to the table to facilitate rotation.
  • Page 23 Instructions manual - TCO 40 - TCS - Figure 7 10) Realign the swivel carriage---table with the column (graduated scale on ze- ro) and lock it again. (Figure 8 ). Figure 8 4.3.2. STANDARD CRADLE TABLE (TCU) AND WITH APPLICATION OF THE FEED BOX (SAT).
  • Page 24 Instructions manual - TCO 40 - TCS- 4) Tighten the screws E securing the cradle table. 5) Proceed as described in points 2---6---7---8---9 of the previous paragraph (TC). 6) Loosen the screws E securing the cradle table. 7) Realign the cradle with the spindle axis (graduated scale on zero) and lock it again accurately (Figure 10).
  • Page 25 Rated voltage: 400 V + 3 % --- 10 % Number of phases: Frequency: 50 ± 1 Hz Contact SERRMAC S.p.A. for voltages different from those given in the above table. 4.6.2. ENVIRONMENTAL CONDITIONS, POLLUTANTS, RATING PLATE Ambient conditions. Humidity less than 85 % Max.
  • Page 26 Instructions manual - TCO 40 - TCS- Rating plate Each switchboard has a rating plate riveted to it (Figure 12). Strictly observe the ratings during installation or switchboard maintenance. Figure 12 Ratings [ 1.tiff ] RATED VOLTAGE N_ PHASES FREQUENCY...
  • Page 27 Instructions manual - TCO 40 - TCS - 4.6.4. PROTECTION OF ELECTRICAL EQUIPMENT Automatic main switch with instantaneous cut---in current. Cutoff Cutoff Cutoff ALIBRA--- power power power TION THERMAL ΚΑ ΚΑ ΚΑ RELAY 2.4 --4 4 --6 The machine must be protected against short circuit currents exceeding the cutoff power as shown in the above table.
  • Page 28 Instructions manual - TCO 40 - TCS- Figure 13 Electrical connections [/ces002 ] 3) Start up the spindle through its contol. 4) Make sure it rotates in the correct direction, if it rotates clockwise, then the machine is properly connected, if not, turn the machine off again, go back to step 1 and invert two phases.
  • Page 29 Instructions manual - TCO 40 - TCS - (1) Rated current of the main switch thermal protection, (2) Ground circuit impedance measured at the machine connection point. Should it be impossible to observe the above given conditions then it is manda- tory to install a differential switch before the machine.
  • Page 30 Instructions manual - TCO 40 - TCS- 4.7. Preliminary checks A) Connect the machine to the mains as described in para. 4.6.5. of this manual. B) Make sure that: 1) when opening the cover during operation the machine stops (only for the pulley model PU).
  • Page 31 Instructions manual - TCO 40 - TCS - 5. TECHNICAL DATA OF THE MACHINE 5.1. Overall dimensions Figure 15 Overall dimensions. TCO 40 Page 29 Rev. 01- - 2001...
  • Page 32 Instructions manual - TCO 40 - TCS- Page 30...
  • Page 33 Instructions manual - TCO 40 - TCS - 5.2. Operation capacity Spindle stroke Conical spindle intake Spindle intake (OPTIONAL) DIN 2080 ISO 40 Drilling max. Ø (HR 60 steel) Drilling max. Ø (HR 60 cast iron) Tapping M (HR 60 steel)
  • Page 34 Instructions manual - TCO 40 - TCS- 5.4. Work table data 5.4.1. TABLE (TR) TCO 40 Working surface 600x460 800x360 No. of T--shaped splines T--shaped spline width T--shaped spline interaxis Table -- vertical travel Column/spindle centre distance 5.4.2. TABLE (PG --- TM)
  • Page 35 Instructions manual - TCO 40 - TCS - 5.4.4. TABLE (TC --- TCU) TCO 40 Working surface 630x255 800x225 No. of T--shaped splines T--shaped spline width T--shaped spline interaxis Table -- longitudinal travel Table -- transversal travel Table -- vertical travel...
  • Page 37 Instructions manual - TCO 40 - TCS- 6. GENERAL INSTRUCTIONS 6.1. Safety prescriptions (before starting to machine) Make sure the workpiece is fastened in the vice on the table Never use your hands ! and/or in suitable tools. 1) - - Make sure that the mobile parts of the table unit are locked.
  • Page 38 Instructions manual - TCO 40 - TCS - 6.3. Emergency Emergency Stop The machine is stopped by depressing the emergency push---button, or the following controls and inter---locking devices: S accident prevention guard devices, S inter---locking device on transmission head cover S inter---locking safety device for vertical table travel (if installed).
  • Page 39 Instructions manual - TCO 40 - TCS- After an emergency stop, the machine operation cannot be restored just by releasing the emergency control or reactivating an interlocking device. If the spindle unit did not return to its starting position, the machine cannot be activated in the automatic mode (if foreseen).
  • Page 40 Instructions manual - TCO 40 - TCS - Figure 18 Reset after an emergency stop triggered by the device for the table vertical stroke. (Upon request) 2) Turn the main switch of the machine OFF and then ON again. 3) The emergency condition is revoked by depressing the button for table ascent.
  • Page 41 Instructions manual - TCO 40 - TCS- Figure 19 How to block the tool - - a - - - - b - - - - c - - - - d - - 6.5.2. WHEN MILLING... To fasten the cutter holder to the spindle:...
  • Page 42 Instructions manual - TCO 40 - TCS - 7. DESCRIPTION OF ALL THE CONTROL AND DRIVE ELEMENTS, THEIR LOCATION AND USE 7.1. Controls located on the front panel switchboard The layout of the controls on the front panel switchboard of the machine, varies according to the model and the accessories installed.
  • Page 43 Instructions manual - TCO 40 - TCS- Spindle start push--button Spindle stop push--button EMERGENCY push--button Fuse carrier plug Pilot light indicating machine connected to the mains GENERAL light ON--OFF key. Coolant start push--button Coolant stop push--button Spindle 1--2 speed commutator...
  • Page 44 Instructions manual - TCO 40 - TCS - Figure 21 Lifting the cover Slacken the belts by means of eccentric lever A. 4) Change the spindle speed belts according to the diagram plate fixed to the front panel of the machine.
  • Page 45 Instructions manual - TCO 40 - TCS- Press the spindle start push---button 7.3. Changing gears (CI). Proceed as follows to change the spindle speed: STOP THE MACHINE with the spindle stop push- -button. Select the required working speed with the 1---2 speed commutator If necessary, change the position of levers A or B (Figure 23) according to the instruction table fixed to the front panel of the machine.
  • Page 46 Instructions manual - TCO 40 - TCS - Proceed as follows to change the spindle speed: PROCEED WHILE MACHINE IS RUNNING Set the speed commutator to the second spindle speed in order to ease the next operation. START THE MACHINE with the spindle start push- -button Hold knob A (Figure 24) and turn it counterclockwise.
  • Page 47 Instructions manual - TCO 40 - TCS- 7.5. Delay variator (VR) Proceed as follows to change the spindle speed: STOP THE MACHINE with the spindle stop push- -button. Select either the fast or slow working speed by changing the position of lever C (Figure 25) START THE MACHINE with the spindle start push- -button.
  • Page 48 Instructions manual - TCO 40 - TCS - 7.6. Spindle downstroke with cutting depth stop. Z axis. 7.6.1. MANUAL SPINDLE DOWNSTROKE. (MACHINE NOT EQUIPPED WITH AUTOMATIC DOWNSTROKE). Loosen handwheel D (Figure 26). Turn the graduated drum F clockwise, until it reaches the zero mark. Lower the sensitive levers to the desired depth indicated by graduated drum F, then lock handwheel D again.
  • Page 49 Instructions manual - TCO 40 - TCS- 7.6.2. SPINDLE DOWNSTROKE. (MACHINE EQUIPPED WITH AUTOMATIC DOWNSTROKE). Figure 27 Spindle downstroke. To carry out this operation: STOP THE MACHINE. Position lever E to idle. A fast spindle downstroke is operated with sensitive double lever C by moving it in the direction indicated by the arrows;...
  • Page 50 Instructions manual - TCO 40 - TCS - Insert one of the three advancement settings: 0,05 --- 0,10 --- 0,20 mm/turn with lever E. (Figure 27) START THE MACHINE with the spindle start push- -button. Insert sensitive double lever C and turn in the direction indicated by the arrows.
  • Page 51 Instructions manual - TCO 40 - TCS- 7.6.3. SPINDLE DOWNSTROKE WITH SPINDLE---REVERSE REMOTE CON- TROL (ON REQUEST). The tapping operation with spindle---reverse remote control (panel) is per- formed through adjustable limit switches. Adjustment of stop cams when tapping. Figure 28 Adjustment of stop cams when tapping with spindle- -reverse remote control .
  • Page 52 Instructions manual - TCO 40 - TCS - 7.6.4. SPINDLE DOWNSTROKE WITH LEAD SCREW (ON REQUEST). The term lead screw identifies a device that includes a screw and nut screw, which is fastened coaxially to the spindle and allows to carry out a tapping operation.
  • Page 53 7.7. Description of table unit controls and use. Adjustments and locking devices. 7.7.1. RECTANGULAR TABLE --- VICE (TCO 40). 1) Pgm = Vice swiveling plane 2) Pg = Swiveling plane 3) Tr = Rectangular table The table is lifted with lever B and locked in position with lever A.
  • Page 54 Instructions manual - TCO 40 - TCS - Figure 30 Table unit controls. 7.7.2. CROSS TABLE (TCO 40). To tilt the table in the directions of arrow 1 (Figure 31), remove reference pin A, loosen the four screws B, and rotate the swiveling table until it reaches the required position.
  • Page 55 Instructions manual - TCO 40 - TCS- 7.7.3. CROSS TABLE (TCS). To tilt the table in the directions of arrow 1 (Figure 32), remove reference pin A, loosen the four screws B and rotate the swiveling table until it reaches the required position.
  • Page 56 Instructions manual - TCO 40 - TCS - 7.7.5. AUTOMATIC LONGITUDINAL AND VERTICAL TABLE FEED (ON REQUEST). Figure 33 Controls for automatic longitudinal table feed [/cesxxa ] The controls for using the automatic movements of the table are: Push---button O = Table feed stop. (Figure 33).
  • Page 57 Instructions manual - TCO 40 - TCS- 8. MACHINE MAINTENANCE 8.1. General instructions ALL MAINTENANCE AND CLEANING OPERATIONS MUST BE CARRIED OUT WHEN THE MACHINE IS STOPPED. 8.2. Lubrication DO NOT LUBRICATE WHILE THE COMPONENTS ARE IN MOTION Whenever synthetic oils or greases are handled, use suitable means to pro- tect yourself (gloves, faceplates, etc.).
  • Page 58 Instructions manual - TCO 40 - TCS - It is recommended to change oil every 1000 operating hours. With reference to Figure 35, the following lubricants are recommended: Pos. Operation Type of recommended lubricant. AGIP TOTAL ESSO SHELL ISO 3498...
  • Page 59 Instructions manual - TCO 40 - TCS- 8.2.2. LEADSCREW LUBRICATION. (OPTIONAL). Figure 36 Leadscrew lubrication points. Oil the leadscrew every 8 operating hours, through the oilhole in cover A. (Figure 36) Lubricate with: BRUMAL OIL S 90/140 Sae 90---140 (Api GL---5; MIL L---2105 C) Clean the oil pan daily, pos.
  • Page 60 Instructions manual - TCO 40 - TCS - 8.4. Component disassembling and assembling operations 8.4.1. REPLACEMENT OF CROSS LEVER SPRING FOR SPINDLE DOWN- STROKE MACHINE WITH MANUAL DOWNSTROKE Proceed as follows: A --- Remove the front control panel by loosening screws 1 (Figure 37).
  • Page 61 Instructions manual - TCO 40 - TCS- F --- After a new spring holder with spring has been inserted, follow the reverse procedure to reassemble. G --- Rotate the manual downstroke levers for 3 revolutions to load the spring and, while holding them firmly, insert the spindle unit into the head until it enters the first tooth of the cross lever gear.
  • Page 62 Instructions manual - TCO 40 - TCS - D --- Release the levers slowely to completely unload the spring. E --- Remove (Figure 38) : 1) the 3 screws H and cover L, 2) the M10 screw with the related spring and ball located on nose O,...
  • Page 63 Instructions manual - TCO 40 - TCS- Figure 39 1) Replacing the gear- -box for automatic spindle downstroke. F --- After having tightened an M10 nut on pin supporting rod E, rotate cross levers shaft D manually, and engage rod E by shifting it towards the inside of the unit (arrow).
  • Page 64 Instructions manual - TCO 40 - TCS - 8.4.3. REPLACING THE CONTROL PANEL FUSES If a push---button of the control panel does not work To carry out this operation STOP THE MACHINE. (Main switch to “O” and padlock). check whether its fuse, inside the control panel, is blown and replace it if necessary.
  • Page 65 Instructions manual - TCO 40 - TCS- WARNING! THE SPRINGS MUST BE SECURED IN THEIR SEATS WITH THE PINS AS FIRMLY AS POSSIBLE SINCE THEIR ACCIDENTAL PROJECTION MAY LEAD TO SERIOUS DAMAGE TO PERSONS AND/OR PROPERTY (KG 200 ~ THRUST FORCE).
  • Page 66 Instructions manual - TCO 40 - TCS - Loosen screws C---D of the motor flange and the intermediate flange. Turn the motor clockwise. Replace the belts of the variator and/or of the transmission---delay unit. The correct type of belt to be used is described in the related spare parts list (chapter 9.).
  • Page 67 Instructions manual - TCO 40 - TCS- 2) the last thread of screw nut 6 is at the same level of the correspondant thread of mobile steel component 5. To correct any differences, rotate screw 5 of the lead---screw, until they are equal;...
  • Page 68 Instructions manual - TCO 40 - TCS - Version with cone pulley (PU). 1) Remove the spindle shaft as previously described, 2) loosen screw A, (Figure 45) Figure 45 Replacing the pulley carrier bearings (PU). 3) use a plastic rod and a hammer to knock out the bearing unit from the inside of head B, by gently hammering on pulley holder C (from the bot- tom, see arrow).
  • Page 69 Instructions manual - TCO 40 - TCS- Without removing the spindle---quill unit: 1) Remove the pulley---spindle support unit from the head by unscrewing screws A (Figure 46), 2) loosen ring nut B of pulley C, 3) remove pulley C as well as the key from pulley carrier D, 4) gently hammer the pulley holder with a rubber hammer from the top (see arrow) until the bearing unit comes out.
  • Page 70 Instructions manual - TCO 40 - TCS - Figure 48 Backlash adjustment of shaft guides. 8.4.11. REPLACING SCREWS --- LEAD NUTS CROSS---CRADLE TABLE AXES Longitudinal X axis (TCO 40). 1) Remove table support A (Figure 49) by loosening fastening screw D,...
  • Page 71 Instructions manual - TCO 40 - TCS- 4) lift screw E with related lead nut F, until it comes out of its seat. The parts to be replaced are given in the related parts list. (See chapter 9.) Transversal Y axis (TCO 40).
  • Page 72 Instructions manual - TCO 40 - TCS - Figure 51 Replacing the support of the screws- -lead nuts of the longitudinal table unit. 3) Detach support D on the right (Figure 51) from the table by loosening the fastening screws,...
  • Page 73 Instructions manual - TCO 40 - TCS- Figure 52 Replacing the screws- -lead nuts of the transversal table unit. 4) use an extractor to remove lead nut E, from trolley F, The parts to be replaced are indicated in the related parts figure.
  • Page 74 Instructions manual - TCO 40 - TCS - Figure 53 Table lighting [/aa007 ] Description of parts (Figure 53) 1.--- Elastic ring holding the glass 6.--- Fuse cover 2.--- Reflector restraining elastic ring 7.--- Fuse (T2L 250Volt). 3.--- Reflector 8.--- 20 W halogen lamp.
  • Page 76 Instructions manual - TCO 40 - TCS- 9. SPARE PARTS AND COMPONENTS Page 72...
  • Page 77 Instructions manual - TCO 40 - TCS - SPINDLE PROTECTION UNIT Page 73 Rev. 01- - 2001...
  • Page 78 Instructions manual - TCO 40 - TCS- PU - - STEP PULLEY TRANSMISSION (9770010) (9511005) B39 1/2 Pirelli B41 (9511009) (9340007) (9340006) 35.039.1 250.031.0 35.595.2 (9340006) (9340007) 35.594.2 35.292.1 35.433.0 35- -720- -0(Jaccard) 35.434.1 (9340034) 35.021.4 35.798.0 35.794.0 (9340052) (9340052) 35.235.0...
  • Page 79 Instructions manual - TCO 40 - TCS - CI - - GEARS CHANGE TRANSMISSION. A 32 (9510010) (9423035) (9340002) (9425017) 60.396.0 60.208.3 35.408.3 (9423041) (9340091) A 40 (9510008) 60.072.4 (9340091) (9340091) (9340022) 60.446.0 (9340070) (9340008) 60.286.0 60.071.2 (9340002) (9340073) 60.285.0 (9340091) 35.039.1...
  • Page 80 Instructions manual - TCO 40 - TCS- VR - - DELAY VARIATOR TRANSMISSION. (9340097) 35.210.0 35.556.3 (9510015) 35.353.4 61807 2RZ (9340110) (9425017) (9470016) DIS. 35.772.0 (9470015) 35.401.3 CUS. 61807 2RZ (9340110) Kleber VNN37x10 --- 1120 LI (9513010) Ø 45 UNI 3654 35.354.2...
  • Page 81 Instructions manual - TCO 40 - TCS - VS - - SINGLE VARIATOR TRANSMISSION. (9514000) HTD 1040 8M 30 (9770010) (9515004) 35- -761- -0 35.762.0 (9515002) (9470015) Kleber VNN37x10 --- 1120 LI (9513010) 35.571.0 RF 210b Fb (9470016) (9340046) 20.073.0 35.607.1...
  • Page 82 Instructions manual - TCO 40 - TCS- SPINDLE MANUAL DOWNSTROKE. 35- -795- -1 (9340031) 35.292.1 (9340031) 35- -795- -1 30- -013- -2 35- -567- -3 (9361001) Nadella AX 25--42 35- -827- -0 (9340055) SKF 3203 35- -798- -0 35- -851- -0...
  • Page 83 Instructions manual - TCO 40 - TCS - DA - - SPINDLE AUTOMATIC DOWNSTROKE. 35.570.2 (9782005) (9425017) (9425014) (9424004) (9782010) 35.292.1 (9340001) 6x40 DIN 6325 (9340001) (9425017) (9424016) (9423062) (9340019) 30.054.5 (9340085) SKF 16005 (9340019) (9424016) (9340031) (9340031) (9782005) 35.210.0...
  • Page 84 Instructions manual - TCO 40 - TCS- TM - - VICE SWIVELING PLANE (TCO 40). 514.102.2 (9784085) (9781015) (9784035) TR - - RECTANGULAR TABLE (TCO 40). (9784035) (9781015) (9784085) 514.102.2 Page 80...
  • Page 85 Instructions manual - TCO 40 - TCS - TR - - RECTANGULAR TABLE (TCS). 35.881.0 (9784035) (9781015) (9784085) 514.102.2 Page 81 Rev. 01- - 2001...
  • Page 86 Instructions manual - TCO 40 - TCS- CROSS TABLE (TCO 40). 35.703.0 35.739.0 35.721.0 (9784085) (9781015) (9784035) (9471010) (9340011) (9340011) 35.373.0 9471010 (9770004) Oliatore D. 10 (9425008) 35.703.0 514.102.0 514.102.2 35.373.0 (9340011) (9770004) (9340011) 514.102.0 Page 82...
  • Page 87 Instructions manual - TCO 40 - TCS - CROSS TABLE (TCS). (9770004) (9784085) (9781015) (9784035) 514.102.0 35.373.0 (9340011) (9340011) 35.739.0 35.721.0 35.703.0 (9784085) (9781015) (9784035) 35.212.2 (9425008) (9340011) (9340011) 9471010 35.481.0 35.373.0 9471010 (9770004) 514.102.0 35.703.0 60.122.1 (9340028) 35.747.0 35.746.0 35.373.0...
  • Page 88 Instructions manual - TCO 40 - TCS- BASE COLUMN - - PUMP (TCO 40). 35.551.2 (9784020) (9784060) (9784040) (9784055) 35.055.6 (9781020) (9784080) 20x35 (9361002) 300.179.1 514.102.2 35.874.0 (9784080) (9818001) 35.601.0 (9781010) 35.600.1 35.004.2 35.906.0 (Guarnizione XL) Page 84...
  • Page 89 Instructions manual - TCO 40 - TCS - BASE COLUMN - - PUMP (TCS). 35.551.2 (9784020) (9784060) (9784040) (9784055) 35.055.6 (9781020) (9784080) NAD. AX 45- -65 (9361005)+ CP 45- -65 (9340067) (9340028) (9340028) 35.079.2 D. 10 (9425008) (9361010) (9784080) 35.086.2...
  • Page 90 Instructions manual - TCO 40 - TCS- SPINDLE ISO 40 - - DIN 2080. (Optional). (9340037) 35.444.1 35.021.4 35--484--0 (CI - - VS - - VR) 35--483--0 (PU) 35.433.0 35.434.1 35.446.0 (9340064) (9340064) Page 86...
  • Page 91 Instructions manual - TCO 40 - TCS - REMOTE SPINDLE- - REVERSING CONTROL UNIT (PANEL) FOR THREADING (Optional). 26.224.0 26.225.0 26.226.1 35- - 451- - 1 26.226.1 35- - 438- - 1 Page 87 Rev. 01- - 2001...
  • Page 92 Instructions manual - TCO 40 - TCS- LEADSCREW UNIT FOR THREADING (Optional). 32.011.0 Page 88...
  • Page 93 Instructions manual - TCO 40 - TCS - CRADLE TABLE (TCS). (Optional). (9770004) (9784085) (9781015) (9784035) 35.373.0 514.102.0 (9340011) (9340011) 35.703.0 (9847085) (9781015) (9784035) (9340011) 35.373.0 35.739.0 35.721.0 (9340011) (9471010) 60.321.1 9471010 (9770004) 514.102.0 (9425008) 514.102.0 35.703.0 (9340028) 60.122.1 35.746.0 35.373.0...
  • Page 94 Instructions manual - TCO 40 - TCS- TABLE AUTOMATIC LONGITUDINAL FEED (Optional). Page 90...
  • Page 95 Instructions manual - TCO 40 - TCS - TABLE AUTOMATIC VERTICAL FEED (Optional). TCO 40 (9811019) TCS 40 35.464.2 (9811019) (9842650) OMRON HL 5200G 5A 250 VAG Cod. (9843030) Page 91 Rev. 01- - 2001...
  • Page 97 Instructions manual - TCO 40 - TCS- DIAGRAMS Page 92...
  • Page 98 LONGITUDINAL TABLE MOVEMENT TV = VERTICAL TABLE MOVEMENT TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. TITLE Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato...
  • Page 99 2V, MP, TV, R 2V, MP, TV, R 2V, MP, TV, R TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. INDEX Controllato 15-01-2002 COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec.
  • Page 100 SPINDLE ROTATION TABLE TABLE DOWNSTROKE UPSTROKE TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 1V, TV Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli 400V 50Hz 02/2.2...
  • Page 101 COOLANT MONOPHASE PUMP VERSION TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 1V, TV, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli...
  • Page 102 SPINDLE TABLE LONGITUDINAL MOTOR MOVEMENT TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 1V, TL Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli...
  • Page 103 TABLE LONGITUDINAL MOTOR MOVEMENT MOVEMENT TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 1V, TV, TL Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli 400V 50Hz 05/1.13...
  • Page 104 DOWNSTROKE UPSTROKE LOW SPEED HIGH SPEED TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 1V, TV, TL Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato...
  • Page 105 SPINDLE ROTATION TABLE TABLE DOWNSTROKE UPSTROKE TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, TV Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli 400V 50Hz 12/2.2...
  • Page 106 COOLANT MONOPHASE PUMP VERSION TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, TV, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli...
  • Page 107 400V 50Hz 3F+PE SPINDLE MOTOR TABLE LONGITUDINAL MOVEMENT TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, TL Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato...
  • Page 108 TABLE FEED TABLE FEED LOW SPEED HIGH SPEED TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, TL Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato...
  • Page 109 COOLANT MONOPHASE PUMP VERSION TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, TL, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli...
  • Page 110 TABLE VERTICAL TABLE LONGITUDINAL MOVEMENT MOVEMENT TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, TV, TL Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato...
  • Page 111 DOWNSTROKE UPSTROKE LOW SPEED HIGH SPEED TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, TV, TL Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato...
  • Page 112 COOLANT MONOPHASE PUMP VERSION TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, M, TV, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli...
  • Page 113 TABLE TABLE DOWNSTROKE UPSTROKE TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, M, TV, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli 400V 50Hz 20/2.2...
  • Page 114 COOLANT MONOPHASE PUMP VERSION TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, M, TL, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli 24Vac 20/4.2...
  • Page 115 TABLE FEED LOW SPEED HIGH SPEED TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, M, TL, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec.
  • Page 116 COOLANT MONOPHASE PUMP VERSION TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, M, TV, TL, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato...
  • Page 117 UPSTROKE LOW SPEED HIGH SPEED TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, M, TV, TL, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec.
  • Page 118 0 = ROTATION STOP WITH LEAD SCREW INTERVENTION 1 = ROTATION REVERSE WITH LEAD SCREW INTERVENTION TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, MP Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec.
  • Page 119 COOLANT MONOPHASE PUMP VERSION TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, MP, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli 24Vac 24/4.2...
  • Page 120 0Vac 24/3.14 COOLANT START TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, MP, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli 400V 50Hz 26/2.2...
  • Page 121 MONOPHASE MOVEMENT PUMP VERSION TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, MP, TV, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli 24Vac 26/4.2...
  • Page 122 COOLANT DOWNSTROKE UPSTROKE START TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. 2V, MP, TV, R Controllato COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato Di fogli...
  • Page 123 +PUL -SB22 TABLE FEED STOP +PUL TCS 40 Data 19-12-2000 009.04.00.0200 Cliente Nr. progetto Silca Elettrica S.r.l. Disegnatore M. Puppi SERRMAC Gruppo Rev. FUNCTIONS LIST Controllato 15-01-2002 COSTRUZIONE QUADRI ELETTRICI Foglio nr. AUTOMAZIONI INDUSTRIALI Nr. rev. Sigla Data Esec. Approvato...
  • Page 124 PARTS LIST SIGNAT. Q.TY CODE DESCRIPTION SUPPLIER INTERNAL CODE CLAV.009 Serrmac parts +TST CLAV.009 Serrmac parts +BAS -PC30 ELTA 44 Spindle r.p.m. display +TST -QS1 3RV1011-1JA10 Automatic switch (7-10A) SIEMENS 05008.0054.00 +QEL -QS1 3ZV1916-0C Door clamp command gr.S00 SIEMENS 05008.1008.00...

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