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SERRMAC V16 Operating Instructions Book Manual

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OPERATING INSTRUCTIONS BOOK
COLUMN DRILLING MACHINES
V16 - V18

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Summary of Contents for SERRMAC V16

  • Page 1 OPERATING INSTRUCTIONS BOOK COLUMN DRILLING MACHINES V16 - V18...

  • Page 3: Ec Declaration Of Conformity Of The Machine

    V16 - V18 Instructions manual EC DECLARATION OF CONFORMITY OF THE MACHINE. Serrmac Spa Via 1º Maggio, 2 Z.I. 33070 Budoia Pn --- Italy Declares that the new machine: V16 V18 COLUMN DRILLING MACHINES Model ........Type ..........Serial no......

  • Page 4: Table Of Contents

    V16 - V18 Instructions manual - TABLE OF CONTENTS - EC DECLARATION OF CONFORMITY OF THE MACHINE....Page 1 - FOREWORD - ............
  • Page 5 V16 - V18 Instructions manual 5.3. Motors ratings. Power and spindle rotations ......Page 23 6.

  • Page 6: Foreword

    SERRMAC S.p.A. reserves the rights to the technical documents attached to the machine and furthermore prohibits their reproduc- tion or translation, whether whole or partial, without previous authorisation in writing.

  • Page 7: Conventions And Abbreviations Used In The Text

    V16 - V18 Instructions manual Conventions and abbreviations used in the text. Prohibiting sign. Identifies work and operational procedures which must not be followed, for the purpose of protecting the operator from danger. Safety signals Identifies all the necessary precautions and the parts at risk for...

  • Page 8: General

    V16 - V18 Instructions manual 1. GENERAL. 1.1. Manufacturer’s data. IDENTIFICATION OF THE MACHINE MODEL 1.1.1. All identification data is listed in the CE Declaration of Conformity. 1.1.2. MANUFACTURER’S DATA Serrmac SpA Name: Via 1 Maggio, 2 Zona Industriale Address:...

  • Page 9: Safety

    2.1. Intended use The SERRMAC machine, whether it is a pillar drill, a milling drill or a tapping machine, has been designed for drilling and/or tapping cold metal using a rotating cutting tool. Work which can be carried out varies depending on the model and may include drilling, tapping , boring and milling for the medium and large range.

  • Page 10: General Safety Regulations

    V16 - V18 Instructions manual --- it must not run without the user having taken all necessary measures for the elimination of residual risks as set forth in this manual. Any modifications or alterations carried out on the machine by an operator and/or maintenance personnel are forbidden for safety reasons.

  • Page 11: Modifications Are Prohibited

    V16 - V18 Instructions manual SERRMAC manual drills have always been built to take into account protec- tion of safety in the workplace, and with particular attention to quality and efficiency of mechanical machining. We have found that despite our efforts and all our years of experience in the field, accidents do happen.

  • Page 12: Recommendations When Using The Machine

    V16 - V18 Instructions manual 2.5. Recommendations when using the machine GUIDELINES WHICH MUST BE ADHERED TO: Avoid any method of working which compromises SAFETY as well as any operation which inhibits the SAFETY protections included by the manufacturer. DO NOT damage, tamper with or cover the EMERGENCY push button located on the push button panel, but rather ensure that it is always visible and can be activated if needed.
  • Page 13 Make sure the tools are sharpened for more precise working and to reduce noise emissions. Use exclusively original spare parts from SERRMAC obtained from technical and spare parts service. Absolutely avoid improvised repairs or the use of inappropriate parts.

  • Page 14: Manufacturer Liability

    SERRMAC. 2.6.1. LIABILITY LIMITS SERRMAC declines any liability for damage to persons and/or things caused by improper use of the machine and by: S Failure to adhere to the indications and warnings listed in the use and instructions manuals provided.

  • Page 15: Operator Responsibility

    H Intervene promptly any time there is a malfunction with the machine, establishing which personnel to assign to the resolution of the problem. IF the problem cannot be resolved, contact SERRMAC. technical service. H Guarantee that the machine always operates in the conditions provided for by the manufacturer.

  • Page 16: Machine Noise Emission

    V16 - V18 Instructions manual 2.9. Machine noise emission. Declared single---number noise emission values in compliance with EN ISO 4871 and under appendix B of EN 12717. Model dB LpA* dB KpA* * V 16--18 64,5 * Sound pressure level (A---weighted) LpA in the operator’s position.

  • Page 17: Lifting And Transportation

    V16 - V18 Instructions manual 3. LIFTING AND TRANSPORTATION. All operators in charge of machine handling and transportation must be trai- ned and authorized to carry out such operations. Prior to any lifting operations, make sure that: A) The crane hook is equipped with a safety locking device.
  • Page 18 V16 - V18 Instructions manual Figure 1 Machine lifting and transportation ATTENTION! In all cases the hook must have a MINIMUM CAPACITY EXCEEDING 3 times the mass indicated on the CE dataplate. Page 16 Rev. 03- - 2010...

  • Page 19: Machine Installation

    V16 - V18 Instructions manual 4. MACHINE INSTALLATION. 4.1. Fixing the machine to the floor. Before positioning the machine, it is important to leave enough free space around it to permit correct use and maintenance under safety conditions. To that purpose the passage must be at least 70 cm wide (for the operator) plus the maximum overall dimensions required for internal handling means (e.g., forklifts, cranes, etc.).

  • Page 20: Assembling The Spindle Guard

    V16 - V18 Instructions manual 4.2. Assembling the spindle guard. The spindle guard is delivered partially disassembled to facilitate transpor- tation and therefore must be assembled by the end- -user as described below and shown in Figure 3: The cover shields the nose of the spindle, the spindle holder/tool holder and the cutting tool to prevent access from the front and from both sides when the spindle/the bit is in the normal standby position.

  • Page 21: Connecting - Disconnecting The Machine From The Mains

    Power supply system Rated voltage 400V + 3% --- 10% Number of phases Frequency 50 ± 1 Hz Contact SERRMAC S.p.A. for voltages different from those given in the above table. 4.4.2. AMBIENT CONDITIONS, POLLUTANTS, RATING PLATE. Ambient conditions Humidity less than 85% Max.

  • Page 22: Protection Of Electric Equipment

    V16 - V18 Instructions manual The cable must be protected against overloads, short circuits and mechanical or chemical actions that could damage the actual machine cable. Adequate protection must also be provided against indirect contact (e.g. 0.03 A circuit breaker for TT systems).

  • Page 23: Requirements Regarding The Grounding System

    V16 - V18 Instructions manual B) connection with the end---user’s cable Connect the cable to the distribution board respecting the right sequence of the phases and connecting the yellow/green wire to the grounding system. Safety regulations must be followed (see section 4.5.6 of this manual).

  • Page 24: Procedure For Disconnecting The Machine From The Mains

    V16 - V18 Instructions manual Protection against indirect contacts is in conformity with C.E.I. 64---8/4 (IEC 364 Section 413) Should it be impossible to observe the above given conditions then it is manda- tory to install a differential switch leading to the machine.

  • Page 25: Technical Data Of The Machine

    V16 - V18 Instructions manual 5. TECHNICAL DATA OF THE MACHINE 5.1. Overall dimensions Figure 6 Overall dimensions 5.2. Operating capacity. V 16 V18 Spindle stroke Conical spindle intake Drilling max. Ø (HR 50 steel) Tapping M (HR 50 steel)

  • Page 26: Operating Procedures

    V16 - V18 Instructions manual 6. OPERATING PROCEDURES. Machine operators must be informed and instructed by the Employer, Foreman or Person in Charge in the department, regarding the provisions of the current regulations on health and safety at work --- therefore consult the instruction manual supplied with the machine.

  • Page 27: Emergency

    V16 - V18 Instructions manual In order to limit the emission of fumes and dust, always keep the tools well sharpened. In order to avoid overheating the working zone promptly remove the chips that are being produced. 6.1. Emergency Emergency Stop...

  • Page 28: Blocking The Tool And Removing It From The Spindle

    V16 - V18 Instructions manual After an emergency stop, the machine operation cannot be restored just by releasing the emergency control or reactivating an interlocking device. Resetting procedure to be carried out after an emergency stop: A --- Eliminate the cause of the emergency stop.

  • Page 29: Description Of All The Control And Drive Elements, Their

    V16 - V18 Instructions manual 7. DESCRIPTION OF ALL THE CONTROL AND DRIVE ELE- MENTS, THEIR LOCATION AND USE 7.1. Controls located on the front panel switchboard MAIN SWITCH EMERGENCY PUSH--BUTTON MACHINE POWER ON LIGHT Figure 8 Comandi quadro elettrico.
  • Page 30 V16 - V18 Instructions manual Figure 9 Cambio velocità. CAUTION! Wait for a few seconds until the transmission stops, before chang- ing the belts. 2) Release handwheel C (Figure 9). 3) Release the Jaccard lever, that blocks the central unit (For the three pulley version only).

  • Page 31: Spindle Downstroke With Cutting Depth Stop

    V16 - V18 Instructions manual 7.3. Spindle downstroke with cutting depth stop. Always operate with the guards open or with the machine stopped. Before starting drilling operations make sure the tool is sharp and securely fixed to the spindle or “Morse” cone Loosen hand wheel 1 (Figure 10).

  • Page 32: Description Of Table Unit Controls And Use

    V16 - V18 Instructions manual 7.4. Description of table unit controls and use. Adjustments and locking devices. The table is raised with lever A and blocked with lever B. (Figure 11) By loosening screw C under the plane you can rotate angularly in correspondence to scale D.

  • Page 33: Machine Maintenance

    V16 - V18 Instructions manual 8. MACHINE MAINTENANCE 8.1. General instructions These operations must only be carried out by qualified and authorised personnel Carry out all maintenance, adjustment or control operations with the motor switched off, the stop pushbutton pressed and the main switch turned to “O”...

  • Page 34: Components' Disassembling And Assembling Operations

    V16 - V18 Instructions manual Figure 12 Lubrication points. 8.3. Components’ disassembling and assembling operations Machine MAINTENANCE operators must be specialised and authorised for such operations. 8.3.1. REPLACEMENT OF CROSS LEVER SPRING FOR SPINDLE’S DOWN- STROKE Procedere come segue : A --- Loosen the screws (Figure 13 a).

  • Page 35: Replacement Of Control Panel Fuses

    V16 - V18 Instructions manual Figure 13 Replacement of cross lever spring for spindle’s downstroke D --- Wind up the spring by rotating the cartridge in a clockwise direction (Figure 13 b) and lock screw A. Proceed in this way until the spindle’s autonomous upstroke is achieved.

  • Page 36: Spare Parts And Components

    V16 - V18 Instructions manual 9. SPARE PARTS AND COMPONENTS SPINDLE PROTECTION UNIT 12--000--1 12--119--0 30--045--0 18--108--0 18--127--1 Page 34 Rev. 03- - 2010...

  • Page 37: Head Assembly

    V16 - V18 Instructions manual HEAD ASSEMBLY 18- - 080- - 1 6006- - Z 18- - 168- - 0 18- - 081- - 0 (9510001) (9510002) con gruppo intermedio 18- - 170- - 0 18- - 171- - 1...

  • Page 38: Base Column

    V16 - V18 Instructions manual BASE COLUMN . 12- -118- -0 12- -080- -0 12- -120- -0 12- -075- -1 Vite M10 12- -117- -0 18- -025- -0 Vite TE M16 12- -107- -0 12- -010- -1 5141022 12- -015- -1...
  • Page 39 Short-circuit Current: SERR-MAC spa Via 1° Maggio,2 33070-BUDOIA (PN) ITALY Tel. (+39)0434.653016 Fax (+39)0434.654715 www.serrmac.it 9845810 V16-V18 POWER SUPPLY 14/04/2011 Rev. Review Date ALL RIGHTS ARE RESERVED IN THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
  • Page 40 NO LIMIT SWITCH NC CONNECTOR CONTACT FIN DE COUSE NF ETAU TOPA DE RECORRIDA NC ABRAZADERA CONECTOR ENDAUSSCHALTER NC ANSCHLUSSKLEMME PROJECT: 001.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100906 Via 1°Maggio,2 CODES TITLE: PROJ GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW...
  • Page 41 CIRCUITS D'INTERBLOCAGE ET CONSENTEMENTS ANARANJADO CIRCUITOS DE CONEXION E PERMISOS EXTERNOS ORANGE VERBINDUNGSKREI SE UND AUSSERE ZUSTIMMUNGEN PROJECT: 001.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100906 Via 1°Maggio,2 COLORS TITLE: PROJ GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW...
  • Page 42 LIST OF FUNCTIONS LISTE Material list PROJ COVER PROJ CODES PROJ COLORS PROJ PROJECT INDEX PROJECT: 001.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100906 Via 1°Maggio,2 INDICE PAGINE TITLE: PROJ GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW DESIGNER: SERRMAC DATE:...
  • Page 43 50Hz 24VAC 01105 01101 -01QM1 -01F1 01104 -01SB1 -01HL1 -01SQ1 -01M1 0,55KW 230VAC PROJECT: 001.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100906 Via 1°Maggio,2 POWER SUPPLY TITLE: GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW DESIGNER: SERRMAC DATE: 10/03/2010...

  • Page 44: List Of Functions

    EMERGENCY BUTTON 01.1.8 01SQ1 TOOL PROTECTION LIMIT SWITCH 01.1.8 01TV1 AUX. CONTACTS' TRANSFORMER 01.1.7 PROJECT: 001.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100906 Via 1°Maggio,2 LIST OF FUNCTIONS TITLE: LISTE GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW DESIGNER:...

  • Page 45: Material List

    ELFIN 01SQ1 LIMIT SWITCH FA 4615-S3 PIZZATO 01TV1 TRANSFORMER 230/24 16VA TM 16VA 230/24 ELFRI PROJECT: 001.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100906 Via 1°Maggio,2 Material list TITLE: LISTE GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW DESIGNER:...
  • Page 46 Short-circuit Current: SERR-MAC spa Via 1° Maggio,2 33070-BUDOIA (PN) ITALY Tel. (+39)0434.653016 Fax (+39)0434.654715 www.serrmac.it 9845800 V16-V18 POWER SUPPLY 14/04/2011 Rev. Review Date ALL RIGHTS ARE RESERVED IN THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
  • Page 47 NO LIMIT SWITCH NC CONNECTOR CONTACT FIN DE COUSE NF ETAU TOPA DE RECORRIDA NC ABRAZADERA CONECTOR ENDAUSSCHALTER NC ANSCHLUSSKLEMME PROJECT: 002.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100606 Via 1°Maggio,2 CODES TITLE: PROJ GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW...
  • Page 48 CIRCUITS D'INTERBLOCAGE ET CONSENTEMENTS ANARANJADO CIRCUITOS DE CONEXION E PERMISOS EXTERNOS ORANGE VERBINDUNGSKREI SE UND AUSSERE ZUSTIMMUNGEN PROJECT: 002.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100606 Via 1°Maggio,2 COLORS TITLE: PROJ GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW...
  • Page 49 POWER SUPPLY LISTE Material list PROJ COVER PROJ CODES PROJ COLORS PROJ PROJECT INDEX PROJECT: 002.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100606 Via 1°Maggio,2 INDICE PAGINE TITLE: PROJ GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW DESIGNER: SERRMAC DATE:...
  • Page 50 50Hz 24VAC 01105 01101 -01QM1 -01F1 01104 -01SB1 -01HL1 -01SQ1 -01M1 400VAC 0,55KW PROJECT: 002.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100606 Via 1°Maggio,2 POWER SUPPLY TITLE: GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW DESIGNER: SERRMAC DATE: 10/03/2010...
  • Page 51 ELFIN 01SQ1 LIMIT SWITCH FA 4615-S3 PIZZATO 01TV1 TRANSFORMER 400/24 16VA TM 16VA 400/24 ELFRI PROJECT: 002.01.01 PAGE SERR-MAC s.p.a. MACCHINE: V16-V18 COMMISSION: 100606 Via 1°Maggio,2 Material list TITLE: LIST GROUP 33070 BUDOIA - PN REV. DATE DESIGNER REVIEW DESIGNER:...

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