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Brinkmann 2500 Pro Series Owner's Manual
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Brinkmann 2500 Pro Series Owner's Manual

Gas stainless steel outdoor grill
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This Owner's Manual is provided and hosted by Appliance Factory Parts.
Brinkmann 2500 Pro series
Owner's Manual
Shop genuine replacement parts for Brinkmann 2500
Pro series
Find Your Brinkmann Grill Parts - Select From 1001 Models
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Summary of Contents for Brinkmann 2500 Pro Series

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Brinkmann 2500 Pro series Owner's Manual Shop genuine replacement parts for Brinkmann 2500 Pro series Find Your Brinkmann Grill Parts - Select From 1001 Models -------- Manual continues below --------...
  • Page 2 Gas Stainless Steel Outdoor Grill OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING HAZARDOUS EXPLOSION MAY NOTICE TO INSTALLER: RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS INSTRUCTIONS ARE IGNORED. READ WITH THE GRILL OWNER FOR AND FOLLOW ALL WARNINGS AND FUTURE REFERENCE.
  • Page 3 IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
  • Page 4 WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.
  • Page 5 WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet from buildings.
  • Page 6 The cylinder must also be equipped with: • A shut-off valve terminating in a Type 1 gas cylinder valve outlet. • A Type 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. •...
  • Page 7 240°F to 300°F (115°C to 150°C). If this should happen, remove the entire regulator assembly and dispose of properly. A replacement regulator assembly can be purchased by contacting Brinkmann at 1-800-527-0717. The cause of the excessive heat should be determined and corrected before using your grill again.
  • Page 8 • DO NOT attempt to adjust or repair the regulator. A replacement regulator can be supplied by contacting Brinkmann. The regulator is designed to operate at a maximum output pressure of 11 inches of water column (2.74 kPa). During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or damage.
  • Page 9 DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...
  • Page 10 6. Check each place listed (A -K) for growing bubbles which indicates a leak. 7. Turn OFF gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to OFF position. 10.
  • Page 11 WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the OFF position. 3.
  • Page 12 LIGHTING THE SIDE BURNER: 1. Open lid to the side burner before lighting. 2. Turn on the side burner by pressing in and rotating the control knob to the HIGH position. 3. Press and hold the igniter button on the main control panel for 3-5 seconds until the burner ignites.
  • Page 13 WARNING OPERATING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill.
  • Page 14 ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a Brinkmann rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference.
  • Page 15 • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover can be purchased by contacting: The Brinkmann Corporation at 1-800-527-0717. CLEANING AND MAINTENANCE: • For safe grilling and peak performance of your grill, perform these checks at least twice per year or after extended periods of storage.
  • Page 16 CASTINGS • Remove the cooking grills, heat shields, and burners from inside your grill. Use a brush with hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry and replace all components as described in the assembly instructions. BURNER ASSEMBLY/MAINTENANCE •...
  • Page 17 See section on Connection to the LP Cylinder. • Grill is Too Hot 1. Excess grease build-up causing grease fires. 2. Damaged or faulty regulator. Replace with Brinkmann parts. 3. Cook on a lower temperature setting.
  • Page 18 • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • Wash cooking grills and heat shields with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.
  • Page 19 READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this Brinkmann Pro Series 2500 Grill: • Flathead Screwdriver • Hex Nut Wrench...
  • Page 20 GRILL LIGHTING INSTRUCTIONS: 1. Read and follow all warnings and instructions 5. Press the electronic igniter and hold for 3-5 7. Repeat Steps 4-6 for lighting each burner. Always in owner’s manual before lighting. seconds to light burner. use electronic igniter for lighting each burner. 2.
  • Page 21 PARTS CARD CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: Qty. Qty. M6 X 12mm bolts Screwdriver Hex nut driver M6 X 20mm bolts 12 M6 X 50mm bolts AA /1.5V Alkaline battery Hex nut wrench...
  • Page 22 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Step 1 Assemble bottom cart panel and right side cart panel assembly by using four M6 X 50mm bolts (hand tighten only at this point).
  • Page 23 With the help of a friend, turn the cart over, try to minimize the stress Hex Nut Wrench to the side panels. Step 3 Attach locking casters to the bottom of the cart. Tighten caster bolts securely using hex nut wrench provided in parts pack.
  • Page 24 Step 5 Attach the grease tray bracket onto the back cart panel by inserting the three tabs into the slots on the back cart panel. Grease Tray Bracket Note: When performing Step 6, lift grill body from front and rear panels to avoid injury to hands and fingers.
  • Page 25 Step 7 Install door bracket using four M6 X 12mm bolts. Make sure door stop is set toward back of cart. Door bracket Spring Pin Step 8 Insert right side door over lower pivot (on bottom cart panel) then align door with cart frame. Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into...
  • Page 26 Step 9 Attach side burner assembly to grill body assembly by inserting four M6 X 20mm bolts halfway into the screw holes of the grill body assembly. Then slide side burner assembly onto bolts and secure all four bolts. Install side burner grate and control knob.
  • Page 27 Step 11 Attach side burner igniter lead to the electrode as illustrated. Gas Hose Electrode Brass Nut Side Burner Igniter Lead Step 12 Attach side table assembly to grill body assembly by inserting four M6 X 20mm bolts halfway into the screw holes of the grill body assembly.
  • Page 28 Step 13 Insert grill bottom into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grill Bottom Step 14 Slide grease tray into grease tray bracket located under grill bottom on backside of grill. Grease Tray...
  • Page 29 Step 15 Warming Rack Place the porcelain coated heat shields on lower level of grill body assembly directly above burners. Cooking Grills Step 16 Porcelain Heat Place porcelain cast iron cooking Shields grills on support ribs directly above porcelain heat shields. Step 17 Place warming rack in slots above cast iron cooking grills.
  • Page 30 Pro Series 2500 (Assembled) GRILL LIGHTING INSTRUCTIONS: MAXIMUM SIDE BURNER LOAD = 15 lbs. 1. Read and follow all warnings and instructions 5. Press the electronic igniter and hold for 3-5 7. Repeat Steps 4-6 for lighting each burner. Always SIDE BURNER LIGHTING INSTRUCTIONS: in owner’s manual before lighting.
  • Page 31 ACCESSORIES RIB RACK PROFESSIONAL SHISH-KABOB SKEWERS Chrome-plated rack can greatly increase the cooking These heavy-duty, 18" shish-kabob skewers are extra-long for fabulous capacity of your grill. Holds ribs, chicken halves, restaurant style kabobs. Made of rust resistant stainless potatoes and corn vertically to triple cooking capacity. steel to last for years.
  • Page 32 Restaurant-style aluminum fry pan with nickel plated wire straining basket is an essential tool for frying fish, chicken, french fries, onion rings and more. Strainer basket holder helps drain excess oil. Use outdoors with the Brinkmann Backyard Kitchen and avoid the mess and odor of frying indoors.
  • Page 33 • This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal wear. • The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty. • This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.