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STEP AS380 Series Operation Manual

Elevator integrated drive controller
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AS380 Series Elevator Integrated Controller
Operation Manual
Publication Status: Standard
Product Edition: V3.0
AS380 Series Elevator Integrated Drive Controller Operation Manual
All Copyright© reserved by Shanghai STEP Electric Corporation
All rights reserved
The information in this document is subject to change without prior
notice. No part of this document may in any form or by any means
(electronic, mechanical, micro-coping, photocopying, recording or
otherwise) be reproduced, stored in a retrial system or transmitted
without prior written permission from Shanghai
Corporation.
STEP Electric

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Summary of Contents for STEP AS380 Series

  • Page 1 AS380 Series Elevator Integrated Drive Controller Operation Manual AS380 Series Elevator Integrated Controller Operation Manual Publication Status: Standard Product Edition: V3.0 All Copyright© reserved by Shanghai STEP Electric Corporation All rights reserved The information in this document is subject to change without prior notice.
  • Page 3 AS380 Series Elevator Integrated Controller Operation Manual Menu MENU ................................I CHAPTER 1 PREFACE ..........................1 CHAPTER 2 MODEL TECHNICAL INDICATORS & SPECIFICATIONS OF INTEGRATED DRIVE CONTROLLER ..........................2 CHAPTER 3 INSTALLATION DIMENSIONS & MASS OF AS380 ........... 5 CHAPTER 4 CONNECTING TERMINALS OF AS380 ................ 1 4.1 D...
  • Page 4 Shanghai STEP Electric Corporation 8.1 LED I ........................52 NDICATOR IGHT 8.2 F ..........................53 UNCTION 8.3 O ......................53 PERATION OF ANIPULATOR 8.3.1 Menu Structure .......................... 53 8.3.2 Switch between various menus by the left and right keys ............54 8.3.3 Switch between various menus by MENU ................
  • Page 5 AS380 Series Elevator Integrated Drive Controller Operation Manual Chapter 1 Preface AS380 series integrated elevator drive controller is a device designed by Shanghai Step Electric Corporation for new generation elevators. It is reliable, safe, functional and easy to operate along with excellent speed control performance.
  • Page 6 2S01P1 2S02P2 2S03P7 2T05P5 2T07P5 12.6 2T0011 17.9 2T0015 2T18P5 18.5 2T0022 4T02P2 4T03P7 4T05P5 4T07P5 4T0011 4T0015 4T18P5 18.5 4T0022 4T0030 4T0037 4T0045 4T0055 4T0075 See table 2.2 for technical indicators and specifications of AS380 series integraed drive controller.
  • Page 7 AS380 Series Elevator Integrated Drive Controller Operation Manual Table 2.2 Technical Indicators/Specifications of AS380 Series Integrated Drive Controller Max. applicable motor capacity (kW) Nominal capacity (kVA) Nominal Nominal current (A) output 200V: three-phase 220～240 (matching input voltage) Max. output voltage (V) 400V: three-phase 380/400/415/440/460V (matching input voltage) 200V: ≤3.7kW, single or three phase;...
  • Page 8 Shanghai STEP Electric Corporation 3 ways (parallel connection or group control, lift car and outcall CAN communication communication, community monitor) interface 1 way single end or difference input, input voltage range: -10V～+10V, Analog signal input precision 0.1% Use parameters to set up motor protection curve Motor overload protection <...
  • Page 9 AS380 Series Elevator Integrated Drive Controller Operation Manual Chapter 3 Installation Dimensions & Mass of AS380 See fig. 3.1 and table 3.1 for installation dimensions and mass of integrated drive controllers. Fig. 3.1 Installation Dimensions of Integrated Drive Controller Table 3.1 Mass Specifications of Integrated Drive Controller...
  • Page 10 Shanghai STEP Electric Corporation Installation Installation Tightening Model Mass hole diameter torque AS380- (mm) (mm) (mm) (mm) (mm) (kg) Bolt Washer Φ(mm) (Nm) 4T0037 4T0045 10.0 4T0055 4Φ10 4M10 4M10 4T0075 10.0...
  • Page 11 AS380 Series Elevator Integrated Drive Controller Operation Manual Chapter 4 Connecting Terminals of AS380 4.1 Description of major loop terminals See fig. 4.1 for the major loop connecting terminals of AS380 series integrated drive controller. ○ ○ ○ R/L1 S/L2...
  • Page 12 Expansion board interface Analog signal input LV OC input Fig. 4.2 Control Loop Terminals See table 4.2 for control loop terminals function description of AS380 series integrated drive controller. Table 4.2 Function Description of Control Loop Terminals Position Name Definition...
  • Page 13 AS380 Series Elevator Integrated Drive Controller Operation Manual Position Name Definition Type Remark JP3.2 ALP signal output Output JP3.3 COM2 Common port of output relayY3-Y4 JP3.4 Firefighting signal output Output JP3.5 COM3 Common port of output relayY5 JP3.6 Reserved for spare Output JP3.7...
  • Page 14 Shanghai STEP Electric Corporation Position Name Definition Type Remark JP9.8 Input point of overload Input JP9.9 Second upward slow down switch Input JP9.10 Second downward slow down switch Input +24VIO JP10.1 Input isolated power+24V, connect with P7.5 internally Connect with JP10.1 externally, it is valid if input is low power, JP10.3 is input common port;...
  • Page 15 AS380 Series Elevator Integrated Drive Controller Operation Manual Fig. 4.4 The installation dimension of main extension board SM.09IO/C 4.3.2 Main Extension Board SM.09IO/C Connector and Configurable Content Introduction Table 4.3 IO extension board SM.09IO/C port definition and the connector specification...
  • Page 16 Shanghai STEP Electric Corporation Position Definition Connector Specification JP2.3 JP2.4 Y9 COM JP2.5 JP2.6 Y10 COM JP2.7 JP3.1 Encoder phase B JP3.2 Encoder phase A OQ/180D-3.81-4P, green JP3.3 JP3.4 +12V Table 4.4 IO main extension board SM.09IO/C Configurable content JP1 input...
  • Page 17 AS380 Series Elevator Integrated Drive Controller Operation Manual PG Card Type Motor Type Model Input signal Remarks SIN/COS Sync AS.T024 SIN/COS differential incremental ABZ 5V Async/Sync AS.T041 Open collector, push-pull, differential Encoder voltage: 5V Endat absolute value Sync AS.L06/L Endat output 4.4.1 PG card –...
  • Page 18 Shanghai STEP Electric Corporation 4.4.1.3 Incremental ABZ 12V PG card terminal function specification Incremental ABZ 12V PG card terminal function specification, see table 4.6. Table 4.6 Incremental ABZ 12V PG card terminal function specification Name Pin No Label Function Specification JP3.1...
  • Page 19 AS380 Series Elevator Integrated Drive Controller Operation Manual Encoder wiring by push-pull signal, see Fig. 4.9. PG card terminal Push-pull output block Shielded cable grounding Fig. 4.9 Wiring with encoder push-pull signal 4.4.2 PG card – SIN/COS SIN/COS PG card (AS.T024) can receive SIN/COS differential signal from encoder. It adopts encoders with SIN/COS differential output signal.
  • Page 20 Shanghai STEP Electric Corporation Fig. 4.11 The connection terminal JP3 lables of the SIN/COS PG card JP2 terminal label: (14 pin socket): Fig. 4.12 The connection terminal JP2 lables of the SIN/COS PG card 4.4.2.3 SIN/COS PG card terminal function specification SIN/COS PG card (AS.T024) terminal function specification, see table 4.7.
  • Page 21 AS380 Series Elevator Integrated Drive Controller Operation Manual Shieled layer SIN/COS Encoder Model：AS.T024 grounding Fig. 4.13 Wiring diagram for encoder with SIN/COS differential signal output 4.4.2.5 SIN/COS PG card encoder signal transformation cable In order to simplified on-site wiring, SIN/COS PG card equips an encoder signal cable with them from factory.
  • Page 22 Shanghai STEP Electric Corporation M3 nut Weld The shielded layer on metal part of DB plug M3 nut Note: DB15 female plug is fixed by its outside plastic casing shell, and is fasten locked by the M3 nuts at the both ens of the plasitic casing shell.
  • Page 23 AS380 Series Elevator Integrated Drive Controller Operation Manual Fig. 4.15 Terminal line up for incremental ABZ 5V PG card 4.4.3.2 Incremental ABZ 5V PG card terminal label Terminal label for incremental ABZ 5V PG card is as follows: JP3 divided frequency output terminal: Fig.
  • Page 24 Shanghai STEP Electric Corporation Name Pin No. Label Function Specification JP2.6 Phase Z signal - of encoder power JP2.7 V＋ Positive pole of encoder power Voltage: 5VDC, Max output current: 500mA JP2.8 Negative pole of encoder power JP2.9 Shielded ground Grounding terminal for shielded cable 4.4.4 PG card –...
  • Page 25 AS380 Series Elevator Integrated Drive Controller Operation Manual 4.4.4.3 Endat absolute PG card terminal function specification Endat absolute PG card terminal function specification, see table 4.9. Table 4.9 Endat absolute PG card terminal function specification Name Label Function Specification Fractional frequency output, phase A Open Triode open collector (max.
  • Page 26 Shanghai STEP Electric Corporation 4.4.5 Precaution for PG card terminal wiring Important Encoder signal cable must be separated from main circuit and other power lines. Never running those two cables in parallel in short distance. Shielded cable should be used for encoder, and shielded layer needs to be grounded to the...
  • Page 27 AS380 Series Elevator Integrated Drive Controller Operation Manual Chapter 5 Main Supporting Control Board of Integrated Drive Controller 5.1 Car Roof Control Board SM.02/H 5.1.1 Outline and Installation Dimensions of SM.02/H Fig. 5.1 Outline of car roof control board Fig. 5.2 Installation dimensions of car roof control board SM.02/H...
  • Page 28 Shanghai STEP Electric Corporation Fig. 5.3 Installation dimensions of the mounting plate of car roof control board SM.02/H 5.1.2 Definition of plug and port for car roof control panel SM.02/H Table 5.1 Definition of input/output port for car roof control panel SM.02/H...
  • Page 29 AS380 Series Elevator Integrated Drive Controller Operation Manual Position Definition Remarks JP3.1 Output JP3.2-JP3.3 common port JP3.2 Output HY0, down arrival chime JP3.3 Output HY1, up arrival chime JP3.4 Output 0V JP3.5 Output 24V JP4.1 Input JP4.2-JP4.3 common port JP4.2...
  • Page 30 Shanghai STEP Electric Corporation 5.2 Description of Car Roof Extension Board SM.09IO/B 5.2.1 Outline and Installation Dimensions of Car Roof Extension Board SM.09IO/B Fig. 5.4 Outline of Car roof Extension Board SM.09IO/B Fig. 5.5 Installation Dimension of Car roof Entension Board...
  • Page 31 AS380 Series Elevator Integrated Drive Controller Operation Manual Fig. 5.6 Installation dimensions of the mounting plate of Car roof Entension Board SM.09IO/B 5.2.2 Introduction of car roof entension board SM.09IO/B plug-ins and port definition Table 5.2 Plug-in specifications of elevator extension board SM.09IO/B Socket No.
  • Page 32 Shanghai STEP Electric Corporation Position Definition Remarks JP8.1 Output HY10, door close signal output JP8.2 Output JP8.1 common port JP9.1 Output HY11, door nudging output JP9.2 Output JP9.1 common port Note: Thouth the same definitions for front door output of JP7, JP8, JP8 on SM.09IO/B board can be found in that of the SM.02/H board, the related front door definitions (optocoupler output) on SM.02/H board is not the...
  • Page 33 AS380 Series Elevator Integrated Drive Controller Operation Manual Fig. 5.8 Installation dimensions of elevator car control board SM.02/G 葫芦孔 Calabash-shaped hole Fig. 5.9 The dimension figure of combined mounting plate (on which the instruction board SM.03D can be installed side by side) which is standard configurated of the car control board...
  • Page 34 Shanghai STEP Electric Corporation Fig. 5.10 the dimension figure of the galvanized mounting plate of the car control board 5.3.2 Introduction of elevator car control panel SM.02/G plug-ins and port definition Table 5.4 Port definition of elevator car control board SM.02/G...
  • Page 35 AS380 Series Elevator Integrated Drive Controller Operation Manual Position Definition Remarks Program burning port SW1.1 If collective plug-out is ON, then close CAN terminal resistance, if collective plug-out is OFF, then open terminal resistance. SW1.2 SW2.1 If collective plug-out is ON, then it is program buring state, if collective plug-out is OFF, then it is normal operation state.
  • Page 36 Shanghai STEP Electric Corporation JP4.4, Isolation Input Void X0~X7 +24V voltage common If SW1, 2 both ON, JP4, port input input input port programming through input RS232 : If both become port OFF, connected to hand-held manipulator. X0~X7 input indicators...
  • Page 37 AS380 Series Elevator Integrated Drive Controller Operation Manual Fig. 5.12 Dimensional figure of the elevator group control board (SM.GC/C) 5.4.2 Definitions of Input and Output Interfaces of SM.GC/C Table 5.6 The definitions of the JP2 and JP3 port Position Port No.
  • Page 38 Shanghai STEP Electric Corporation Position Port No. Port definition Corresponding LED JP2.6 Void Communication signal negative port of JP2.7 TXA3- No. 3 elevator in group control system Communication signal positive port of JP2.8 TXA3+ D103 No. 3 elevator in group control system Communication power negative port of JP2.9...
  • Page 39 AS380 Series Elevator Integrated Drive Controller Operation Manual Position Port No. Port definition Corresponding LED No. 5 elevator in group control system Communication power negative port of JP3.19 TXV1- No. 5 elevator in group control system Communication power positive port of...
  • Page 40 Shanghai STEP Electric Corporation Table5.8 The definitions of the RS232 port SM.GC/C（P1） Computer (RS232) Remarks SGND...
  • Page 41 AS380 Series Elevator Integrated Drive Controller Operation Manual Chapter 6 Parameter List of AS380 Table 6.1 F Parameter List Factory Name Scope Unit Remarks Setup Accelerating slope 0.550 0.200～1.500 Decelerating slope 0.550 0.200～1.500 S curve T0 (initial S angle time 1.300...
  • Page 42 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Automatic operation times for test 0～65535 running Bit0: 0: ordinary firefighting, 1: Schindler firefighting mode Bit1: reserved. Bit2: 0: standard firefighting indicatoir indication signal output; 1: Shandong firefighting indication signal...
  • Page 43 AS380 Series Elevator Integrated Drive Controller Operation Manual Factory Name Scope Unit Remarks Setup Up leveling adjustment (50 to 0～240 fiducial value) Down leveling adjustment (50 to 0～240 fiducial value) Zero speed braking delay 0～10.00 0.01s Arriving distance for arrival gong 1200 0～4000...
  • Page 44 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Bit0: 1: maintaining for door opening Maintain the opening/closing Bit1: 1: maintaining for door F130 0～7 × torque closed Bit2: 1: maintaining for door closed during operation Set the floor for the time section...
  • Page 45 AS380 Series Elevator Integrated Drive Controller Operation Manual Factory Name Scope Unit Remarks Setup Choose whether the back-up power continues running after 0: stop running F163 × returning to the base for single 1: may continue running elevator or parallel connection...
  • Page 46 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Inverter F204 Motor rated current 0.0～300.0 paramet F205 Motor rated frequency 50.00 0.00～120.00 F206 Motor rated rotation speed 1460 0～3000 Inverter F207 Motor rated voltage 0～460 paramet F208 Number of poles of motor 2～128...
  • Page 47 AS380 Series Elevator Integrated Drive Controller Operation Manual Factory Name Scope Unit Remarks Setup 1:positive sequence; 0:negative sequence. When the AS380 integrated drive controller matching with synchronous motor, or F233 Feedback direction of encoder × matching with the encoder except for ABZ type, the...
  • Page 48 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup No 28 failure reported in case that the D-value of the absolute Confirmation threshold of F254 0～65535 position and computing Encoder phase CD failure position of encoder exceed the setting value...
  • Page 49 AS380 Series Elevator Integrated Drive Controller Operation Manual Factory Name Scope Unit Remarks Setup 0:allow Positive/negtive rotation F252 Positive/negtive rotation enabled 0~60000 0.1s 1:only allow positive rotation, and forbid the negtive rotation The zero-speed keeping time of Position/negtive rotation F253...
  • Page 50 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Rotor inductance of F249 Rotor inductance 0.0001H asynchronous motor Mutual inductance of F250 Mutual inductor 0.0001H asynchronous motor Motor stop and motor low-speed overcurrent fault reported in case that when the...
  • Page 51 AS380 Series Elevator Integrated Drive Controller Operation Manual Chapter 7 Fault Analysis 7.1 Control System Fault Table 7.1 Control System Fault Code Table Special fault information Code Description Fault Cause Analysis Code need to be recorded During operation with safety loop but without door lock...
  • Page 52 Shanghai STEP Electric Corporation Special fault information Code Description Fault Cause Analysis Code need to be recorded The elevator is at the highest landing, but the up deceleration 1 have not acted. Check during operation: the sigle level down deceleration...
  • Page 53 AS380 Series Elevator Integrated Drive Controller Operation Manual Special fault information Code Description Fault Cause Analysis Code need to be recorded level up deceleration switch from hoistway self-learning result. Check during car stop: the treble level treble deceleration switch have acted and present position is 250mm lower than the treble level up deceleration switch position from hoistway self-learning result.
  • Page 54 Shanghai STEP Electric Corporation Special fault information Code Description Fault Cause Analysis Code need to be recorded switch is not in action for over the time set in F62 (anti-slip time) There are 3 kinds of speeds for operation at slow speed: the...
  • Page 55 AS380 Series Elevator Integrated Drive Controller Operation Manual Special fault information Code Description Fault Cause Analysis Code need to be recorded When the top floor is greater than 3: the maximum invalid action protection distance = maximum floor height * 2.5...
  • Page 56 Shanghai STEP Electric Corporation Special fault information Code Description Fault Cause Analysis Code need to be recorded failure low voatage test point exit. Adhesion fault The high voltage test point of door lock exit, but low voatage test point does not exit. Non-pickup fault...
  • Page 57 AS380 Series Elevator Integrated Drive Controller Operation Manual 7.2 Drive System Fault Table 7.2 Drive System Fault Code Table Fault Code Possible Cause Solution Description DC terminal with Check power grid supply and check whether rapid stop excessively high voltage...
  • Page 58 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description (During Abnormal input power Check the input power voltage accelerated running) Bus The motor is quick restarted over-voltage again during high-speed After stop the motor, restart the motor protection rotation...
  • Page 59 AS380 Series Elevator Integrated Drive Controller Operation Manual Fault Code Possible Cause Solution Description low speed (in Abnormal setting of motor Set correct motor parameters constant speed) parameters Encoder is not correctly Change encoder wiring connected Encoder has no signal output...
  • Page 60 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description The current is not suffient Increase the current gain of F247 when doing while doing the self-learning self-learning of phase angle Error of detection circuit on Replace driver board driver board...
  • Page 61 AS380 Series Elevator Integrated Drive Controller Operation Manual Fault Code Possible Cause Solution Description Wiring connection error Correct the wiring errors according to user manual Abnormal motor Test earthing insulation before replacing the motor Grounding Over-current leakage of protection inverter output side against...
  • Page 62 Shanghai STEP Electric Corporation Chapter 8 User Guidance of Seven-Segment Code Display Manipulator See the appearance and meaning of the Seven-Segment Code Display Manipulator as shown in fig. 8.1, and detailed descriptions for the functions of the operation keys in table 8.2.
  • Page 63 AS380 Series Elevator Integrated Drive Controller Operation Manual 8.2 Function Keys 9 keys on the bottom of Manipulator. See table 8.2 for their functions. Table 8.2 Key Function Description Button Name Function Upward 1. One item upward when browsing the menu button 2.
  • Page 64 Shanghai STEP Electric Corporation Driver Reset Reset Controller Back door open Reset drive Elevator control failure program program allowed parameter operation status parameter code version version Front door open Elevator speed allowed Level 1 Main Menu Self-learning Fault code instruction Switch between menus with key “<”...
  • Page 65 AS380 Series Elevator Integrated Drive Controller Operation Manual stop The floor located is displayed by two 10-digit numbers. In the state of door: Door opening Door opened in position Door closing, Door closed in position 2. Speed of Elevator This menu displays the current running speed of the elevator, unit: m/s. As shown in the figure above, the current speed is 1.75m/s。...
  • Page 66 Shanghai STEP Electric Corporation This parameter shows the data of the well and the length of the leveling spiles, distance of the leveling switch and the position of the deceleration switch. Specific operation is as follows: use the "up" and "down" keys to view the parameters. Such as P02, "P-02"appears on the screen as shown above, wait a second, the screen shows the P02...
  • Page 67 AS380 Series Elevator Integrated Drive Controller Operation Manual 6. Process Diagnosis Code of Status This menu displays the current status of the elevator by a two-digit number. The meaning of the status code is as follows Table 8.4 Meaning of Status Code...
  • Page 68 Shanghai STEP Electric Corporation 8. Version of Driver Program This menu displays the program version number of AIO driver. After waiting for a second, the screen shows 30.03 in the figure above. Afterwards, “VER1” and “30.03” display alternately, each for 1 second.
  • Page 69 AS380 Series Elevator Integrated Drive Controller Operation Manual for the code of L1～L18. Table 8.5 L1～L18 Display Digital Content Displayed Remark Display Code Door lock relay input signal Main contactor contact input signal (lighted on when without contactor adhered fault)
  • Page 70 Shanghai STEP Electric Corporation Digital Content Displayed Remark Display Code Overload switch on/off Door opening button signal Door closing button signal Door opening signal of this floor Lights on in attendant or independent status Lights on in fireman operation status...
  • Page 71 AS380 Series Elevator Integrated Drive Controller Operation Manual Digital Content Displayed Remark Display Code Self study command 2 Self study startup...
  • Page 72 Shanghai STEP Electric Corporation 2. Door Open/Close Control When parameter F165’s (Door opening/closing control) Bit3 is set to 1, it activates LED operator’s door opening/closing function. In this screen, when press F1, the system will output door opening signal; when press F2, the system will output door closing signal.
  • Page 73 Chapter 9 Elevator Commissioning Guide 9.1 Simple Commissioning Diagram A new elevator equipped with AS380 integrated drive controller manufactured by Shanghai STEP Electric Corporation. Its debugging process in electrical control and drive aspects is as follows. Press door open/close button, and confirm it...
  • Page 74 Shanghai STEP Electric Corporation 9.2 Check before Power on After installation of electrical control systems, electrical parts must be checked: 1) Check the connection of all parts, according to the user manual and electrical schematic diagram. 2) Check whether the strong current part and the weak current part are connected. Check the resistance between various voltage circuits and the earthing resistance with ohm grade of a multimeter, and they should both be ∞.
  • Page 75 AS380 Series Elevator Integrated Drive Controller Operation Manual 5) Communication lines and power lines go separate trunking; 6) Parallel connection group control communication lines and power lines go separate trunking (only parallel connection or group control elevator). 9.3.2 Checks after Power on 1.
  • Page 76 Shanghai STEP Electric Corporation 3.Align the cursor with "parameter reset" command and press Enter key, the system will complete parameter reset immediately. After parameter reset, all the parameters are changed into factory default values. Configure the basic parameters on the basis of parameter reset, and the other parameters are set to be the factory default values, to ensure normal and reliable operation of the system.
  • Page 77 Encoder phase angle data, therefore, there is no need for motor auto-tuning of Encoder phase angle. Note that: every time AS380 series elevator integrated drive controller is used to control synchronous motors, it will automatically capture Encoder information at its first running after powered on, which takes 2 seconds or so.
  • Page 78 Shanghai STEP Electric Corporation 1) Ispection (or emergency power operation) switch of the control cabinet to "ispection"(or emergency power operation) position, and car top Ispection switch to "normal " position; 2) Safety loop and lock loop work properly. Remember not to have lock shorted;...
  • Page 79 AS380 Series Elevator Integrated Drive Controller Operation Manual 1) First set immediately the car top Auto / Ispection switch to Ispection position, and confirm that the upward and downward buttons in the control cabinet of the engine room do not work at this moment.
  • Page 80 Shanghai STEP Electric Corporation settings, first set the address switch on the SM-04 board (SW5.1 or SW1.4) to ON position, or set the address to the jumper pin (S1) or short with a short circuit cap (whether it is switch or jumper pin and what the switch code should be is determined by different types of SM-04 board.
  • Page 81 AS380 Series Elevator Integrated Drive Controller Operation Manual corresponding fault number, and the handheld Manipulator shows "self study unsuccessful". 9.6.2 Main Reasons for Unsuccessful Hoistway Self-learning 1) The total story number set (F11) is inconsistent with the number of leveling spiles installed in the well;...
  • Page 82 Shanghai STEP Electric Corporation loop is disconnected, the elevator can not start; when the elevator is under Ispection operation, any of the safety switches motions. After safety loop is disconnected, the elevator takes an emergency stop. 2) Door lock loop Testing requirements: When the elevator stops, after any of the hall door locks is disconnected, the elevator can not start;...
  • Page 83 2. Tension of Guide Shoe In case the guide shoe is too tight, there will be step feeling, and it will generate brake feeling at stop; when guide shoe is too loose, the lift car will give shaking feeling.
  • Page 84 Without the space, or even guide shoe rubs the slideway surface, there will be oscillation or step feeling when the elevator starts and stops. When commissioning, shake the lift car with your feet from left to right on the car top. It will be enough if the lift car has a obvious small displacement from left to right.
  • Page 85 AS380 Series Elevator Integrated Drive Controller Operation Manual performance of the system and to improve the elevator comfort. 1. Adjust starting comfort Integrated drive controller uses original non-load sensor start-compensation technology, so even if there is no pre-load device for start compensation, it can also be adjusted by parameters to achieve good starting comfort.
  • Page 86 Shanghai STEP Electric Corporation elevator begins to accelerate. F212, F213 and F214 are proportional (P0), integral constant (I0) and the differential constant (D0) of the zero servo regulator. In adjustment, fist set P0 to a very small value, and have the elevator go downward non-loaded; at this moment, the elevator shows pull-back at start.
  • Page 87 AS380 Series Elevator Integrated Drive Controller Operation Manual 2. Comfort adjustment during operation By adjusting the PID regulator parameters at each speed segment in the elevator running process, the comfort can be improved. The adjusting parameters are as follows. Table 9.5 Inprove the elevator comfortable sensation during operation by adjusting the PID adjuster...
  • Page 88 Shanghai STEP Electric Corporation section, F218 ~ F220 are P, I and D values (P2, I2, D2 )of the PID regulator at the medium-speed section, F221 ~ F223 are P, I and D values (P3, I3, D3) of the PID regulator at the high-speed section.
  • Page 89 AS380 Series Elevator Integrated Drive Controller Operation Manual Switching Frequency 1 Switching Frequency 0 Zero Medium High Medium Speed Speed Speed Speed Speed Speed Fig. 9.6 Segment PI control chart of the elevator operation curve Seen from the figure above, the PID regulator of this inverter is adjusted in three different speed sections, which facilitate the commissioning work.
  • Page 90 Shanghai STEP Electric Corporation Recommended values Name Parameter range and reference range T3is the transition time curve between deceleration end tostop, the greater the value 1.300 is, the more stable the stop is. In this time, the elevator runs at very low speed. But S Curve T3 (1.300～1.600)
  • Page 91 AS380 Series Elevator Integrated Drive Controller Operation Manual bottom when leveling on this floor. 3. To ensure leveling, the system also requires elevator to creep for a short distance before stop. 4. In the actual adjustment, adjust one of the middle floors first until leveled up. Then, take this floor as parameter to adjust other floors.
  • Page 92 Shanghai STEP Electric Corporation Fig. 9.8 Installation standard for leveling switch Select magnetic switch as leveling switch: 1. Insert the leveling switch into the leveling spile deep enough to ensure that the action of leveling switch is effective and reliable;...
  • Page 93 AS380 Series Elevator Integrated Drive Controller Operation Manual the above 4 methods will greatly reduce the interference and even eliminate interference. 9.9.3 Notes for leveling switch installation 1) The optical switches or magnetic switches should be inserted to 2 / 3 of the leveling spile, and check the leveling spile on each floor should be vertical and the insertion depth should be the same.
  • Page 94 Shanghai STEP Electric Corporation 9.9.4 Notes for adjusting leveling in serial control system: 1. Recommended value for the center spacing of the leveling sensor: In case of door close and under leveling function: the center spacing of the leveling sensor is suggested to be 60mm shorter than the length of spile, that is 30mm exposed on both sides.
  • Page 95 AS380 Series Elevator Integrated Drive Controller Operation Manual 3) Adjust F56, F57: F56 = 50 - pX; F57 = 50 - pX; 4) Adjust leveling fine-tuning, record the leveling fine-tuning data of the N floor to L(n) L(2) = 20 - X(2)
  • Page 96 Shanghai STEP Electric Corporation been grounded; d) Confirm the Encoder lines separated from power lines and braking resistor lines (cover the Encoder lines with flexible conduit if in the same groove); e) Confirm that the 0V of PG card is connected with the 0V of the motherboard (in particular, in multi-speed A +, A-, B +, B-output);...
  • Page 97 Time t Fig. 9.11 Compensation characteristic diagram for no load sensor startup Although, under normal circumstances, AS380 series integrated drive controller does not need pre-load weighing device. However, on some occasions, in order to obtain overload and full load signal, analog signal weighing device is installed; or some elevator users have particularly high comfort requirements for elevator starter and ask for pre-load weighing device for starting compensation;...
  • Page 98 When DTZZ-III-DC-SC model weighing device is chosen, its weighing data is sent to the control system in AS380 series integrated drive controller via CAN communications. Based on the values of the three adjustment parameters F70~F75, the control system calculates the final exact compensation data to the inverter in integrated drive controller, and the inverter makes starting torque compensation directly based on this data.
  • Page 99 AS380 Series Elevator Integrated Drive Controller Operation Manual Step 1, based on the actual activity scope of the device, set a correct data in 10～60 by F41; Step 2, have lift car no-loaded, set F41 to 1, the weighing device carries out no-load self study.
  • Page 100 Shanghai STEP Electric Corporation motionless). Set the ispection speed F12 to 0, adjust the parameter F231 so that the elevator can remain completely motionless in ispection operation. Then, confirm whether the compensation direction is correct: Leave the lift car stop no-loaded...
  • Page 101 AS380 Series Elevator Integrated Drive Controller Operation Manual 3) Stop the elevator at the top floor, run downwards in ispection status. If the elevator slips downwards, increase the F75; if the elevator pulls upwards, decrease the F75. 3. Adujust the no load starting comfortable sensation 1) Stop the elevator at the bottom floor, run upwards in ispection status.
  • Page 103 AS380 Series Elevator Integrated Drive Controller Operation Manual Notice to Customers Dear customers: RoHS is the abbreviation for The restriction of the use of certain hazardous substances in electrical and electronic equipment which was implemented by EU on July 1st, 2006. It stipulates that in the newly developed electrical and electronic equipment, the following six hazardous substances are restricted: lead, mercury, cadmium, hexavalent chrome, PBB and PBDE.
  • Page 104 Shanghai STEP Electric Corporation 3) Electronic products discard treatment: If the discarded electronic products aren’t treated properly, it may contaminate the environment. Our customers are required to follow up the related national regulation and set up a reclaiming system. It can’t be discarded as a regular household refuse or solid industrial wastes.

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