Page 1 Instruction Manual for AS380 Series Elevator Integrated Drive Controller...
Page 2 Instruction Manual for AS380 Series Elevator Integrated Drive Controller AS 380 series elevator integrated drive controller Publication Status: Standard Product edition: V2.12 Copyright© reserved Shanghai STEP Electric Corporation All rights reserved The information in this document is subject to change without prior notice.
Page 3 AS380 series elevator integrated drive controller. The manual can be used as the reference material in design of elevator system with AS380 series elevator integrated drive controller, or also as the user manual for system installation, setting and maintenance.
Page 4 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Main features a) Prefect integration of control and drive of elevator. The whole device features compact structure and small size, fewer connections, which is characterized as high reliability and easy-to-use property and cost-efficiency.
Page 5 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Safety-related sign The following safety-related sign are used in the manual, be sure to observe the instructions with these signs : Operation wrongly will cause death or serious injury to person : Operation wrongly will cause injury to person and damage to equipment.
Page 6: Table Of Contents
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Table of contents Chapter one: General knowledge of the integrated drive controller ...... 11 1.1 scope of application .................... 11 1.2 items in the cases .................... 11 1.3 model description .................... 11 1.4 integrated drive controller nameplate .............. 12 1.5 Notice Items for safety .................... 12 1.6 operation notice ..................... 14 1.6.1 Brake resistor selection _____________________________________________________ 14 1.6.2 Absorber at the output side prohibited ________________________________________ 15 1.6.3 The application voltage of integrated device. _ ___________________________________ 15 ...
Page 7 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.2.5 Main circuit output contactor ________________________________________________ 40 4.2.6 Interference filters at the output side. _________________________________________ 40 4.2.7 AC reactor at output side ___________________________________________________ 40 4.2.8 DC reactor _______________________________________________________________ 40 4.3 The technical requirements for wire arrangement of peripheral equipments of the elevator integrated drive controller. ................ 41 4.3.1 The cable requirement of hoist way and accompanying cable arrangement ___________ 41 4.3.2 M ethod of Wiring Between Call board and TXV+、TXV‐、TXA+、TXA‐ _______________ 42 4.3.3Hoist way switch position ___________________________________________________ 43 4.3.4 U pper and Lower Leveling Inductor ___________________________________________ 44 4.4 main circuit terminal wiring .................. 45 ...
Page 8 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 6 introduction to the supporting products ..........100 6.1 Car top control board SM.02/H introduction ............101 6.1.1 Car top control panel SM.02/H outside view and installation dimension _____________ 101 6.1.2 Car top control panel SM 02/H ______________________________________________ 102 6.2 car top extension board SM09I0/B introduction ............104 6.2.1 Car top extension board SM09IO/B outside view and installation dimension _ _________ 104 6.2.2 car top extension board SM09IO/B plug‐in and port definition introduction __________ 105 6.3 Car controller panel SM.02/G introduction .............106 6.3.1 Car controller panel SM02/G outside view and installation dimension _______________ 106 6.3.2 Car control board SM.02/G plug‐in and port definition introduction _ ________________ 107 ...
Page 9 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 8.4 Configuration of System Basic Parameters and Self Study of Motor Parameters 184 8.4.1 Configuration of System Basic Parameters _ ____________________________________ 184 8.4.2 Motor Parameter Self Study ________________________________________________ 185 8.5 Test Run of Slow Car ....................186 8.5.1 Inspection Operation of Engine Room and Preparations for Express Car _____________ 186 8.5.2 Car Top Inspection Operation _______________________________________________ 187 8.5.3 Check of CAN Communication Lines and Setting of 04 Board Address _______________ 188 8.5.4 Door Opening/Closing Adjustment ___________________________________________ 189 8.6 hoist way Self Study ....................189 8.6.1 Hoist way Self Study Method _______________________________________________ 189 ...
Page 10 Instruction Manual for AS380 Series Elevator Integrated Drive Controller A2.2 Requirements on Cable Size ________________________________________________ 233 A2.3 Requirements on Shielded Cable _ ____________________________________________ 233 A2.4 Requirements on Installation of shielded cable _________________________________ 233 A3 Grounding Requirements ..................233 A3.1 Grounding Method _______________________________________________________ 233 A3.2 Precautions for Grounding Connection ________________________________________ 234 A4 Install Surge Absorption Device ................234 ...
Page 11: Chapter One: General Knowledge Of The Integrated Drive Controller
1.1 scope of application The voltage grade of AS380 series elevator integrated drive controller is 200V, 400V. AS380 series elevator integrated drive controller is both asynchronous motor and synchronous motor compatible.
Page 12: Integrated Drive Controller Nameplate
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 1.1 Model illustration of elevator integrated drive controller 1.4 integrated drive controller nameplate Please see fig 1.2 of integrated drive controller The model, specification, and lot no are all listed on the nameplate of integrated drive controller.
Page 13 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Danger ◎ Make sure it is disconnected from the mains prior to wiring Or it may cause risk of electric shock. ◎ The wiring can only be performed by trained and qualified electricians Or it may cause risk of electric shock.
Page 14: Operation Notice
Otherwise, tripping may be caused with overvoltage fault. AS380 series integrated drive controller is equipped with brake unit, so only external brake resistor is required. The specification table 1.1 for external brake resistor of integrated drive controller Table 1.1 AS380 series elevator integrated drive controller brake resistor configuration table...
Page 15: Absorber At The Output Side Prohibited
Fig 1.3 the illustration of no capacitor connecting to the output side of integrated drive controller 1.6.3 The application voltage of integrated device. AS380 series integrated drive controller is only applicable to working within the scope of its rated voltage. If the power voltage and its rated voltage are not in conformity, voltage regulator is required for voltage transformation.
Page 16: Synchronous Sealing Star Delay
Instruction Manual for AS380 Series Elevator Integrated Drive Controller integrated drive controller is in derated application is as below: 电流 100% 1000 2000 3000 4000 （米） Fig 1.4 the diagram about the relation between the rated output current and altitude 1.6.6 Synchronous sealing star delay...
Page 17: Disposal Of Plastic Components
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 1.7.2 Disposal of plastic components Several plastic components are in the integrated drive controller. Burning plastic components may cause toxic gas, therefore, plastic components burning not allowed.\...
Page 18: Chapter Two: Model And Specification
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter two: Model and Specification This chapter introduces the model, specification, and installation dimension of AS380 series integrated drive controller. 2.1 Model of integrated drive controller Table 2.1 is the model list of AS380 series integrated drive controller.
Page 19 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Table 2.2 AS380 series elevator integrated drive controller technical specification 2S02 2S03 4T00 4T00 4T00 Max matching motor 1.1 2.2 3.7 2.2 3.7 5.5 7.5 11 15 18.5 22 37 45 capacity（kW）...
Page 20 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Speed control 1:1000（PG card vector control） scope Speed control ±0.02%（PG card vector control 25±10℃） precision Torque limit yes（set with parameter） Torque ±5% precision Frequency 0～120Hz control scope Frequency precision ±0.1% (temperature fluctuation）...
Page 21 Instruction Manual for AS380 Series Elevator Integrated Drive Controller PG card signal frequency OA，OB orthogonal，frequency dividing coefficient 1～128 dividing output Opt-coupler input Control power Isolated 24V DC supply Relay output control power Isolated 24V DC supply Low-voltage 20 channel。Switching capacity。Opt-coupler control signal is isolated 24V opt-coupler DC input signal。...
Page 22 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Input open In case that open phase inputted during operation, cut off output to protect the phase drive controller protection Output open In case that open phase outputted during operation, cut off output to protect the phase drive controller.
Page 23 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Protection against input 400V level＞ 725V，200V level ＞360V,stop and inspect overvoltage Output Any phase grounding short-circuited during operation, cut off input and protect grounding the frequency converter. protection Protection Found three phase current output imbalance. Cut off output and protect...
Page 24: The Installation Dimensions And Mass Of The Integrated Drive Controller
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Application indoor（no corrosive gas 、dust and the like） place altitude Below 1000m Protection IP20 grade Cooling Force air-cooling mode Installation mode In-cabinet installation 2.3 The installation dimensions and mass of the integrated drive controller See fig 2.1 and table 2.3 for the installation dimensions and mss of the integrated drive...
Page 25: Installation Instructions
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4T02P2 4T03P7 4T05P5 4T07P5 165.5 4T0011 4Φ6 4T0015 165.5 10.3 4T18P5 4T0022 4T0030 4T0037 4Φ8 4T0045 10.0 4T0055 4Φ10 4T0075 10.0 2.4 Installation instructions Danger ◎ Always install on metal structures or other noninflammable objects;...
Page 26: Product Installation Location
Instruction Manual for AS380 Series Elevator Integrated Drive Controller ◎ Don’t install it in the vicinity of sewage pipe or the points with splatters Or it may cause risk of property damage. ◎ Prevent screws, washers and metal rods falling into the inside of elevator integrated drive controller Or it may cause the risk of fire or property damage.
Page 27 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Figure 2.2 Requirements on Installation Clearance...
Page 28: Chapter Three: Product Function
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter Three: product function 3.1 Function list This chapter introduces the function list of AS380 series integrated drive controller and its detailed description. remar Name Name remark Standard Parallel connection running...
Page 29 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Indicating Symbols Setting Separate Control of Car for Landing Display Doors Attendant Service VIP Priority Service Emergency Levelling Independent Travel Power-off switch for controlling service Display floor change-over emergency return running for...
Page 30: Elevator Operation Function Description And Setting Method
Instruction Manual for AS380 Series Elevator Integrated Drive Controller self-study motor thermal protection Door lock fault protection Door lock disconnection protection 3.2 elevator operation function description and setting method 3.2.1 Standard function description 1. Fully Selective Control When in automatic or attendant control, the elevator stops in response to the in-car registrations while automatically follows landing calls up and down, i.e., a passenger can register his or her call...
Page 31 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 8．Pre-close the Door by Door-closing Button when the door is open in automatic state, the door can be closed immediately before the delay elapses by pushing on the door-closing button. 9．Open the door by Door-opening Button when the car stays within the door zone, a passenger in the car can open a closed door or make a closing door reverse by pushing on the door-opening button.
Page 32 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 20 hoist way landing data self-study the hoist way self-study system should be activated before the elevator goes into service. The system will study various kinds of data within the hoist way and save those running data permanently.
Page 33 Instruction Manual for AS380 Series Elevator Integrated Drive Controller between the closing doors, the light gate protection or safety contact plate will be activated to reopen the doors. The light gate protection is not in effect when elevator is in fire-fighting mode.
Page 34 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 43. CAN Communication Fault Protection: It prevents possible danger in case of CAN communication failure and elevator keep running. 44. Safety contact pad Protection: When the door is about to close and door safety contact pad is activated, the elevator will automatically open the door or keep the door opening for the prevention of possible clamping passengers.
Page 35: Optional Function Description
Instruction Manual for AS380 Series Elevator Integrated Drive Controller instruction registration independently, blocking instruction and outside instruction registration. Meanwhile, user can also choose not to block. 55 External board search function Use operator to check whether the external board at each floor work properly or not.
Page 36 Instruction Manual for AS380 Series Elevator Integrated Drive Controller staff can monitor the elevator position, running direction and fault condition and etc. 9 earthquake response function Activate the earthquake function. if earthquake occur, the earthquake inspection device activated. A contact signal from the device will be transferred to the control system. The control system will instruct the running elevator to park at nearest floor and open the doors for passenger evacuation as well as stop the elevator then.
Page 37 Instruction Manual for AS380 Series Elevator Integrated Drive Controller must use the card to register the call signal for the corresponding floor. 23 Shangdong firefighting function， can be set by F35: 1） 1） After open the in place at the fire base station in fire return state，output fire instructions.2）In fireman state and elevator at base...
Page 38: Chapter Four: Wiring Of Elevator Integrated Drive Controller
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter four: Wiring of Elevator Integrated Drive Controller This chapter defines the wiring of elevator integrated drive controller terminals, including the wiring of main circuit terminals, control circuit terminals and PG card terminals.
Page 39: The Connection Between Integrated Drive Controller And Peripheral Equipments
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.1 The connection between integrated drive controller and peripheral equipments 4.1.1 For typical terminal wiring diagram of elevator integrated drive controller. Fig 4.1 example of typical configuration of elevator integrated Drive controller.
Page 40: Breaker
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.2.2 Breaker The breaker must be used between the power supply and input terminal of elevator integrated drive controller. the capacity of breaker should be 1.5～2 times of the rated current of AS 380 series elevator integrated drive controller.
Page 41: The Technical Requirements For Wire Arrangement Of Peripheral Equipments Of The Elevator Integrated Drive Controller
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.3 The technical requirements for wire arrangement of peripheral equipments of the elevator integrated drive controller. 4.3.1 The cable requirement of hoist way and accompanying cable arrangement Fig 4.2 hoist way and accompanying cable arrangement Both elevator shaft and trailing cable each has four communication cables (TXV+、...
Page 42: Method Of Wiring Between Call Board And Txv+、Txv-、Txa+、Txa
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Wire size: ≥0.75mm2 ◇ Communication line and power line must be wired respectively ◇ Grounding of Elevator Shaft Cable and Trailing Cable During wiring of shaft cable and trailing cable, please note to appropriately divide the strong current line (includes door machine power supply, safety circuit, door lock circuit and illumination circuit, etc.) and weak current line (includes communication cable, DC 0V, DC 24V, leveling dry...
Page 43: 3Hoist Way Switch Position
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Peels off the insulation sleeve of bus at the very vicinity of terminal point, connects the section unpeeled but not cut off at one end of the terminal and leave another end connected to branches.
Page 44: Upper And Lower Leveling Inductor
Instruction Manual for AS380 Series Elevator Integrated Drive Controller speed Singl e-floo 1.2~2.0 2.2~2.6 2.4~2.6 2.2~2.6 2.2~2.6 2.2~2.6 2.2~2.6 2.2~2.6 2.2~2.6 decel eratio Doub le-flo 3.4~4.0 4.9~5.6 4.9~5.6 4.9~5.6 4.9~5.6 decel eratio Three -floor 6.8~7.5 7.0~8.1 decel 8.8~9.5 eratio Four- floor 11.2~12...
Page 45: Main Circuit Terminal Wiring
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Table 4.1 requirement for inductor and magnetic vane Door Range Inductor Category Leveling Inductor for PRE-OPENING of Magnetic Vane door Type, Material Either Permanent magnet Permanent-magnet Iron plate thickness inductor photoelectric inductor ≥1.5mm...
Page 46: Main Circuit Wire Specification
Instruction Manual for AS380 Series Elevator Integrated Drive Controller R/L1 Main circuit AC power input, three-phase input power S/L2 supply connected. T/L3 U/T1 Integrated drive controller output, three phase V/T2 synchronous/asynchronous motor connected. W/T3 4.4.3 Main circuit wire specification The conductor is 600V copper-core plastic insulation conductor for power supply. See Table 4.2 for conductor specification and fastening torque.
Page 47 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Important Wire specification is decided in accordance with the conditions of surrounding temperature 50℃ and wire temperature allowable 75℃ The main circuit of integrated drive control adopted the open terminals; round crimping terminal should be used for the open terminals.
Page 48: The Main Circuit Composition
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 30/38 38/8 60/8 50/60 60/10 80/10 100/10 Important To confirm the wire cross-section, please take full consideration the voltage drop of the wire. The general principle for selection is that the voltage should be maintained within the 2% of rated voltage.
Page 49 Instruction Manual for AS380 Series Elevator Integrated Drive Controller equipment technical standards. Moreover, the grounding line should be as short as possible. If the distance between the grounding line and the earth point is too far, the electricity leakage of integrated drive controller may cause the instability of the electric potential of grounding terminal.
Page 50 Instruction Manual for AS380 Series Elevator Integrated Drive Controller power line into the elevator integrated drive controller as well as vice verse. Caution Special note: please use the specialized noise filter of elevator integrated drive controller. The right setting of noise filter at the side of power supply is as fig 4.7...
Page 51 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Short-circuit block B B B R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 External connected DC reactor wiring see fig 4.11 DC reactor B B B R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 Fig 4.11 external connected DC reactor wiring 4.4.5.5 external-connected braking resistor terminal （...
Page 52: Anti-Interference Measures
Instruction Manual for AS380 Series Elevator Integrated Drive Controller controller overheat or damage. No connection of capacitor at the output side of integrated drive controller see fig 4.13 U/T1 V/T2 W/T3 The schematic diagram of no connection of capacitor at the output side of integrated drive controller 4.5 anti-interference measures.
Page 53: The Better Anti-Interference Measure
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Metal tube AIO drive power controller Supply Above 10cm Signal line Control device Fig 4.15 the wiring arrangement schematic diagram of main circuit 4.5.3 the better anti-interference measure The better anti-interference measure is realized through the installation of noise filters on both side of I/O of elevator drive controller.
Page 54: Wiring Of Control Circuit Terminals
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.6 Wiring of Control Circuit Terminals 4.6.1 Layout of Control Circuit Terminals Layout of control circuit terminals is as shown in Fig.4.17. Relay output High-voltage opto-coupler input communication Extensive board port...
Page 55: B.2 Fault Code And Analysis
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Hall door lock circuit inspection JP1.4 Input positive voltage port，110V/220V input X20-X22 input signal common port 0V, JP1.5 XCOM internally connected to JP1.1 JP2.1 Band brake contactor output Output JP2.2 Band brake strong contactor output Output JP2.3...
Page 56 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Inspection signal 1 ， disconnection as Normal JP8.1 Input inspection，X0 and X1 all connected as close automatic Normal inspection signal 2, disconnection as close JP8.2 inspection, X0 and X1 all connected as...
Page 57: Dip Switch Setting Method
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Normal JP9.8 door interlock circuit relay inspection Input close upward No 2 terminal deceleration JP9.9 Input switch downward No 2 terminal deceleration JP9.10 Input input isolating power supply +24v, JP10.1 +24VIO internally connect to JP7.5...
Page 58: Wire Specification Of Control Circuit
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.6.4 Wire specification of control circuit The control circuit should adopt the 600V pressure-proof plastic insulated copper core wire. The wire specification and fastening torque see table 4.5 Table 4.5 wire specification and fastening torque...
Page 59 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.6.3.2 main extension board SM09IO/C plug-in and port definition and Configurable content introduction main extension board SM09IO/C plug in specification Table 4.5 IO OQ/180D-3.81-8P，green OQ-C/180D-5.08-7P，green OQ/180D-3.81-4P，green main extension board SM09IO/C Configurable content Table 4.6 IO...
Page 60: Notice Items For Control Circuit Terminal Wiring
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Rear door open Rear door close Not stop at door-zone Fault Emergency Level state output Note： 1、 Input and output functional description can be set by the program ， same function cannot be set at two ports 2、...
Page 61 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 4.18 ABZ incremental 12v PG card terminal layout 4.7.1.2 ABZ incremental 12v PG card terminal labeling ABZ incremental 12v PG card terminal labeling as following JP3 frequency-dividing output terminal JP2 output terminal 4.7.1.3 ABZ incremental 12 v PG card terminal function description...
Page 62 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Encoder B phase JP2.3 signal + Encoder B phase JP2.4 signal - Encoder Z phase JP2.5 signal + Encoder Z phase JP2.6 signal - Encoder power JP2.7 V＋ positive pole Voltage 12VDC，max output current 500mA Encoder power JP2.8...
Page 63 Instruction Manual for AS380 Series Elevator Integrated Drive Controller PG卡接线板推挽输出屏蔽线接地 4.7.2 SIN/COS PG card Sin/Cos PG card (model AS.T024) can receive the sin/cos differential output signal of encoder and be available for the installation of encoder of sin/cos differential output signal 4.7.2.1 sin/cos PG card terminal layout...
Page 64 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Terminal Terminal function name specification label description Frequency-dividing Collec signal output A phase Triode collective open output （max output 24V GND frequency 100kHz）； open Frequency-dividing output signal output B phase...
Page 65: Abz Incremental 5V Pg Card
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.7.2.5 the encoder signal tieline of sin/cos PG card For the convenience of on-site wiring, the encoder signal tieline is provided for Sin/Cos PG card. The tieline will turn encoder signal into D-type 15 pin plug through connection. The detailed definition is as follows: M3 螺母...
Page 66 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.7.3.2 ABZ incremental 5V PG card terminal label ABZ incremental 5V PG card terminal label as follow: JP3 frequency-dividing output terminal JP2 input terminal 4.7.3.3 ABZ incremental 5V PG card terminal function description ABZ incremental 5V PG card terminal function description see table 4.8...
Page 67: Endat Absolute Value Pg Card
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Encoder power JP2.7 V＋ positive pole Voltage 5VDC，max output current 500mA Encoder power JP2.8 negative pole Shield JP2.9 shield line grounding terminal grounding 4.7.4 Endat absolute value PG card Endat absolute value PG card (model AS.l06/l) can receive endat output signal of encoder, which mean it can install the encoder with endat output signal.
Page 68 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Frequency-dividing Collec signal output A phase triode collective open output (max output open frequency 100khz) max output current Frequency-dividing 50mA, signal output B phase signal output +12V 12V power output Encoder...
Page 69: Notice Item For Pg Card Terminal Wiring
Instruction Manual for AS380 Series Elevator Integrated Drive Controller M3 螺母屏蔽层焊于DB插头的铁壳上 M3 螺母 DB15母头信号对应颜色塑壳 2*7 PIN 5 PIN 4 cos- 红 PIN 6 PIN 3 cos+ 红/白 PIN 7 PIN 2 sin- 黄 PIN 8 PIN 1 sin+ 黄/黑...
Page 70: Chapter Five ：Operator
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter Five ：Operator AS 380 integrated drive controller is equipped with operator of LED indicator and 7-segment code display. The programmable LED indicator in it can display the I/O condition and other basic information of elevator.
Page 71 Instruction Manual for AS380 Series Elevator Integrated Drive Controller GROUP Parallel flash-in communication connected/grou p control communication INS/NOR inspection/auto Light on mean auto/light off mean inspection mode ENCODE rotating encoder Light on –speed feed back SAFETY Safety circuit Light on-safety circuit turn on...
Page 72: Operator Handling
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 5.1.3 Operator handling 5.1.3.1 Menu structure Main menu structure is as the below fig 5.2. the operation interface adopt the one level menu structure due to the structure confinement of 7-segment and button. Press left and right button to switch between various menu, press menu key to switch between LED function selection and open/close door control.
Page 73 Instruction Manual for AS380 Series Elevator Integrated Drive Controller mean elevator moving mean elevator moving down mean elevator stop The floor located is expressed with two digit of decimal system At the item: door condition Mean door opening mean door opening in place...
Page 74 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The above picture show: the year 2010, “Y“ is the abbreviation of year, when need to modify, press enter button, the figure in the lowest order start to flash, use left or right button to select the figure required for modification.
Page 75 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The parameter shows the data of floor hoist way, the length of leveling plate, distance of leveling switch, deceleration switch position. The detailed operation is as follow: Use up or down button to select the needed parameter.
Page 76 Instruction Manual for AS380 Series Elevator Integrated Drive Controller valid input) 9 Password login Press enter button to enter the menu as the below fig Password input，the password show in the figure is 149 In the login menu, you will see “login”, press the enter button, the figure in the lowest order of LED display start to flash, use up or down button to select the needed figure.
Page 77 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Door lock short circuit/door open limit action Elevator door opening Elevator door closing Door closing limit action Upward limit Downward limit Door lock closed, meeting the running condition KMY contact inspecting...
Page 78 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The parameter set the floor display code of each floor, the detailed operation is as follow: use up or down button to select the floor needed to browse, for example, first floor, the screen will display FLr-01 as above picture, the figure will last for 1 second, then the screen will display the display code 1 of the floor, as the above picture.
Page 79 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Use the up or down button to select the X or GX or HX input point needed to modify. Press the enter button the value start to flash, use the up or down button to set the value. press the enter button to confirm, in which 1 represent normal close input, o represent normal open input.
Page 80 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Self-study instruction Press the enter button when need to do the hoist way study, the figure in the lowest order start to flash, press the up button , figure 0 change to 1. Press the enter button again to confirm, as the above fig.
Page 81 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The menu realizes the reset of control parameter F0-F199. Please note the control parameter reset is only valid when the login level is equal or more than the level-2. There is no use to press enter button if the login level is not qualified.
Page 82 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The menu shows the program version of drive part of integrated unit. The screen will display the program version 30.03 after 1 second waiting. Then the word ver1 and 30.03 will alternatively...
Page 83 Instruction Manual for AS380 Series Elevator Integrated Drive Controller band brake contactor contact input signal ( contactor no light on means that adhesion , light on) peripheral signal ok for inspection band brake switch ( input point normal and light on)
Page 84 Instruction Manual for AS380 Series Elevator Integrated Drive Controller down limit switch ( compound ) status signal door close limit switch signal ( front and rear door) light on when no internal startup fault exist front valid signal registration existed or not...
Page 85 Instruction Manual for AS380 Series Elevator Integrated Drive Controller down level-4 forced deceleration switch status up level-1 forced deceleration switch status up level-2 forced deceleration switch status up level-3 forced deceleration switch status up level-4 forced deceleration switch status up limit switch status...
Page 86: Graphic Symbol Of Number And Letter On Led Screen
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 2 Door open/close control When Bit 3 of parameter F165 (door open./close control ) is set to 1, the door open/close function of LED operator is activated. Press the F1 at this interface to make system output the door open signal.
Page 87: Lcd Handheld Operator
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 5.2 LCD handheld operator 5.2.1 LCD handheld operator introduction LCD handheld operator is a specialized tool for system adjustment and maintenance. it consists of a LCD display and film buttons. And the main functions are described below: ...
Page 88: Handheld Operator Connection Method
Instruction Manual for AS380 Series Elevator Integrated Drive Controller l) Service landing: check and set the parking landing and NW-SW function floor. m) IC card setting: set the parameter of elevator number and service floor when IC card function activated.
Page 89: Handheld Operator Function
Instruction Manual for AS380 Series Elevator Integrated Drive Controller The following schematic diagram show how the integrated device connected to handheld operator Fig. 5.3 the integrated device and handheld operator Please note: 1) The connection of operator (including plug-in and pull out) can be done in hot plug mode when the integrated device power on.
Page 90: Introduction To Display Interface Of Lcd Hand-Held Operator
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Function 1. Return to elevator status interface when it is not in status interface 2. Enter fault inquiry interface from elevator status interface 1. Return to elevator status interface from fault inquiry interface Shortcut 2.
Page 91 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The forth line is the elevator control program version Login interface In this interface, input the password and login and user can check the elevator running status. Note: if the password input is incorrect, only...
Page 92 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Picture 5.5 operations from power on to elevator status window Take the operation of login as an example: (initial password is 1234; you’d better change the initial password) Step Display on operator...
Page 93 Instruction Manual for AS380 Series Elevator Integrated Drive Controller ENTER Elevator status display Drive status ENTER ENTER Car call fucntion Monitor status Basic parameter Speed curve Parameter classifciation Comfort adjustment Input /output ENTER Adjust operation Elevator spec Fault recording Reset command...
Page 94 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 5.2.4.4 Method to check monitor status Take fault check recording 1 as an example: Seria Operator status Remark l No ------ Elevator status window Enter function selection window Enter secondary window...
Page 95 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Enter function selection window Press key to realize the function selection Press once Enter secondary window Press times Check the parameter F value Check the next parameter Para summary F1 = 0.550m/s2...
Page 96 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Please refer to the above steps for parameter F to modify the other parameters, but please note that some parameters like input type, service floor, door open allowed contain only two status with ON...
Page 97 Instruction Manual for AS380 Series Elevator Integrated Drive Controller When set Input Type menu，NC specifies normal close, and NO specifies normal open； 5.2.4.6 Car Call function In this function window the registered hall call and car instruction can be observed; what’s more, they can be registered with operator directly, it is very helpful for elevator debugging on jobsite.
Page 98 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Now take resetting parameter F as an example: Table 5.12.F parameter reset operation Seria Display status Remark l no —— Elevator status window Enter function selection window Press 3 times Users must enter check code 5678 to prevent mishandling, operation like entering password.
Page 99 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Press 2 times Press 9 times Press 6 times Time setup 09Y10M10D 15:20:30 Operation of password modification is very similar with the operation of parameter F modification. enter the operation menu and modify time& password as per the parameter F modification method.
Page 100: Chapter 6 Introduction To The Supporting Products
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 6 introduction to the supporting products In the following Table 6.1, AS 380 series elevator integrated drive controller‘s supporting materials are tabulated for users making choices in accordance with the specific configuration of...
Page 101: Car Top Control Board Sm.02/H Introduction
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Standard group Group control board SM-GC For elevator group control from 3 to 8 unit control required Adjustment Handheld operator For elevator adjustment required connecting wires accessories 6.1 Car top control board SM.02/H introduction 6.1.1 Car top control panel SM.02/H outside view and installation dimension...
Page 102: Car Top Control Panel Sm 02/H
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.1.2 Car top control panel SM 02/H Table 6.1 car top control panel SM.02/H plug-in specification Car top control panel SM-2/H plug-in specification 插座号型号插座号型号 CH3.96-4A 5.08-3P-V-green IDC-14P 5.08-4P-V-green 5.08-5P-V-绿...
Page 103 DC24V, current capacity 50mA. The 8-bit binary coding provides as many as 255 output status in accordance with STEP WORD BANK for display, namely, supposing t that user set B1 for the first floor display, the corresponding display code is 60. The JP7 output signal is to transform the decimal bit of 60 into binary bit before outputting.
Page 104: Car Top Extension Board Sm09I0/B Introduction
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Car top controller is mainly responsible for collecting part of switch-generated data signal from car top and bottom, and transmit these signal status into main controller through CAN bus. The switch signal is such as door-open/close input, door-open/close in place, safety edge, overload, full load and etc.
Page 105: Car Top Extension Board Sm09Io/B Plug-In And Port Definition Introduction
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 6.4 car top extension board installation dimension 6.2.2 car top extension board SM09IO/B plug-in and port definition introduction Table 6.3 car top extension board SM09IO/B plug in specification Car top extension board...
Page 106: Car Controller Panel Sm.02/G Introduction
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Input HX9， rear door light curtain Default NO Input power，need to connect switch power supply+24V Input HX10，rear door safety edge Default NO Input HX11，backup JP4.1-JP4.2 Input common port,0V Input HX12，backup JP5.1 Input common port,0V 6.3 Car controller panel SM.02/G introduction...
Page 107: Car Control Board Sm.02/G Plug-In And Port Definition Introduction
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 葫芦孔 Fig 6.5 car control panel installation dimension 6.3.2 Car control board SM.02/G plug-in and port definition introduction Table 6.5 car control board SM02/G plug-in specification Car control board Socket No...
Page 108 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Input JP5.1-JP5.5 signal common Default NO source Negative pole of power supply for door-opening indicator light positive pole of power supply for door-opening indicator light door-opening button ( GX5) door-opening button...
Page 109: Instruction Control Board Sm-03
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Output GY5， standby Output JP9.1 common port Input GX7， standby Input GX8， standby Input GX9， standby Input power supply need to connect the power supply of switch +24V Input GX10， door opening holding button...
Page 110: Instruction Control Board Sm-03 Outside View And Installation Dimension
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.4.1 Instruction control board SM-03 outside view and installation dimension Fig 6.8 instruction control board outside view 葫芦孔 Fig 6.9 instruction controller board installation dimension 6.4.2 Instruction controller board SM-03 plug-in and port definition introduction Table 6.7 instruction control board plug-in specification...
Page 111: Call & Display Control Board
Instruction Manual for AS380 Series Elevator Integrated Drive Controller … the definition of 1# the definition of 2# the definition of 8# Serial No instruction instruction controller instruction controller controller pin … Connect 1 floor Connect 9th floor Connect 57th floor...
Page 112 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 6.11 SM-04-VRF outside view 16.5 136.5 161.5 182.5 Fig 6.12 SM-04-VRF installation dimension ☆SM-04-VRF plug-in specification and port definition Table 6.9 SM-04-VRF plug-in specification and port definition Serial description remark Serial communication port，in which pin 1 as TXV+, pin 2 as TXV-，pin 3 as TXA+,...
Page 113: Call& Display Control Board Sm-04-Hsc
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Plug in jumper to set the address code of the display board and remove the jumper after the setting complete Bridge S2.1 and S2.2 and use JP2 as the button of three wire system, bridge S2.2 and S2.3 ( or do not bridge) as the button of four wire system...
Page 114 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 25.25 136.5 161.5 182.5 Fig. 6.18 Mounting Dimensions of SM-04-HSC ☆ Terminal Definition and Plug-in Specification on SM-04-HSC Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ and Pin 4 for CH3.96-4...
Page 115: Call & Display Control Board Sm-04-Vhl
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.5.3 Call & Display Control Board SM-04-VHL ☆ Outside View & Mounting Dimensions of SM-04-VHL Fig. 6.19 outside View of SM-04-VHL Fig. 6.20 Mounting Dimensions of SM-04-VHL...
Page 116: Call & Lcd Control Board Sm-04-Ul
Instruction Manual for AS380 Series Elevator Integrated Drive Controller ☆ Terminal Definition and Plug-in Specification on SM-04-VHL Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ and Pin 4 CH3.96-4 for TXA- respectively.
Page 117 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Dimension specification：Outside Dimension: 160 x 109 cm, LCD display dimension: 110 x 86 cm Working temperature：-10 degree---60 degree Working humidity：<95% 55 outside view and installation size Fig. 6.22 outside View of SM-04-UL...
Page 118: Car Call & Lcd Control Board Sm-04-Vl
Instruction Manual for AS380 Series Elevator Integrated Drive Controller ☆ Terminal Definition and Plug-in Specification on SM-04-UL Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ and Pin 4 for CH3.96-4...
Page 119 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig. 6.23 outside View of SM-04-VL16/A...
Page 120 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig.6.24 Mounting Dimensions of SM-04-VL16/A Table 6.16 A SM-04-VL16/A plug-in specification and port definition Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ and Pin 4 for CH3.96-4...
Page 121: In-Car Sm-04-Vl/B3 Outside View And Installation Dimension
Instruction Manual for AS380 Series Elevator Integrated Drive Controller SW1.4 ON for setting address codes of the display board, and SW1.4 OFF after SW1.4 setting finished. 6.5.6 In-car SM-04-VL/B3 outside view and installation dimension Fig 6.25 SM-04-VL/B3 outside view...
Page 122 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 6.26 SM-04-VL/B3 installation dimension Table 6.16B SM-04-VL/B3 plug-in specification and port definition Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ and Pin 4 for CH3.96-4...
Page 123: Call& Led Display Control Panel Sm-04-Vsd
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.5.7 Call& LED display control panel SM-04-VSD The outside view and installation dimension of SM-04-VSD Fig 6.27 SM-04-VSD outside view 13.9 Fig 6.28 SM-04-VSD installation dimension ☆ SM-04-VSD plug-in specification and port definition Table 6.17 SM-04-VSD plug-in specification and port definition...
Page 124: Call & Led Display Sm-04-Vrj
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Down-call terminals, of which Pin 1- and Pin 2+ for button indicator, Pin 3 and Pin 4 CH2510-4 for button input. Pin 1 and Pin 2 is the elevator-lock indicator output, Pin 3 and 4 are Normal open...
Page 125: Miscellaneous (A List Of Display Codes)
Instruction Manual for AS380 Series Elevator Integrated Drive Controller ☆SM-04-VRJ plug-in specification and port definition Table 6.18 SM-04-VRJ plug-in specification and port definition Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ and Pin 4 for CH3.96-4...
Page 126  No 1[F]，2/3 Normal attendant symbol/otherwise Full-load  Special  Normal  No 1[F]，2/3 Normal symbol/otherwise ☆ A List of Display Codes (by Standard STEP Word Bank) Display code list Code Display Code Display Code Display Code Display Code Display...
Page 127 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Code Display Code Display Code Display Code Display KE2 KE3 KE4 KE5 KE6 KE7 KE8 KE9 Code Display Code Display Code Display Code Display Code Display Code Display  The definitions and display symbols of the terminals may vary with the edition. The above listing is the one based on the standard edition.
Page 128: Sm-Gc Board Introduction
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.6 SM-GC board introduction 6.6.1 System structure Each group control system in standard group control mode needs a group control cabinet, whose core part is computer board SM-GC. SM-GC communicates with each elevator integrated drive controller in the control cabinet through CAN BUS, and arranges each elevator in the group control to make the efficient group control running.
Page 129: 3Main Functions
Instruction Manual for AS380 Series Elevator Integrated Drive Controller situations including floor height, car call and hall call situation, elevator transcending situation and reverse direction situation to dispatch hall call to the elevator which can respond most quickly. Group control system can increase the efficiency of the elevator.
Page 130 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Up peak service: When this function is chosen, system will start up peak service if the up running elevator from home base has more than three call register at up peak time(set by time relay or manual switch).
Page 131: Overall Adjustment Principle
Instruction Manual for AS380 Series Elevator Integrated Drive Controller which elevators to continue operating and which elevators to standby with door closed in accordance with preset parameters. Therefore, backup power overload will never happen. 6.6.4 Call button signal input and call button lamp control In normal situation, elevator control cabinet is power on, mode switch relay is closed, elevator integrated drive controller is linked with SM-GC through communication line.
Page 132: Treatment In Special Situation
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 5. Energy saving punish If the elevator has the energy-saving running function, when a certain elevator is in energy saving running sleep status, 80 points should be added for its entire buttons punish A total punished score should be accumulated for every call button of every elevator according to the principle above.
Page 133 Instruction Manual for AS380 Series Elevator Integrated Drive Controller SJAI000T SJAI000T KOV747 KOV747 HSHO032 HSHO032 SJAI000T SJAI000T KOV747 KOV747 HSHO032 HSHO032 SJAI000T SJAI000T KOV747 KOV747 HSHO032 HSHO032 SJAI000T SJAI000T KOV747 KOV747 HSHO032 HSHO032 SM-CPU-800-V2.0 Fig 6.30 Parts Name Name Note Wiring Port JP2、JP3、JP4...
Page 134 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.6.7.4 Input and Output Interface Definition The Definition of PortJP2 Port Name JP2-1 Void JP2-2 TXA4- Communication signal negative terminal of elevator No.4 in the group control system JP2-3 TXA4+ Communication signal positive terminal of elevator No.4 in the group control system...
Page 135 Instruction Manual for AS380 Series Elevator Integrated Drive Controller JP3-19 TXV1- Power supply negative terminal of elevator No.5 in the group control system JP3-20 TXV1+ Power supply positive terminal of elevator No.5 in the group control system Definition of power port of mainboard（supplied by switch power）...
Page 136: Connection Diagram Of Group Control System
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Note SM-GC（P1） Laptop（RS232） SGND 6.6.8 Connection Diagram of Group Control System This figure shows the joining method for four elevators’ group control PS1、PS2、PS3、PS4 are switch power supply, PS1 has +5V（3A）and +24V（1.8A）output，...
Page 137 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Please connect ‘J1’in the control board with wire jumper before group controlling so as to bridge terminal resistor of two serial communication wire TXA+ , TXA-. 3．Measurement of resistance After setting the wire jumpers, please use an universal meter to measure the value of the terminal resistance for the future commissioning.
Page 138 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 6.31 the group parameter setting interface 4. Group control parameter and setting method. (1) Comm. port: This is the parameter that establishes the RS232 ports of PC machine. The data(such as'1'or'2') in the communication port frame of the upper left side of the interface means that designated serial port is the COM1 or COM2.
Page 139 Instruction Manual for AS380 Series Elevator Integrated Drive Controller to set each floor of each elevator is service floor or not. Click each small button will change color of horizontal line within it (the blue mean that floor is service floor, having no color means non- service floor).
Page 140 Instruction Manual for AS380 Series Elevator Integrated Drive Controller [UPS] – Set on-duty peak. [DPS]– set off-duty peak [Energy saving] – set the energy saving movement [OHS]– set separate wait [OEPS] – set elevator's movement when urgent power supply is on, First need to set each elevator...
Page 141 Instruction Manual for AS380 Series Elevator Integrated Drive Controller （4）The group partitions specification setting: If group of partition functions function is on, set each elevator into team status first. Click the interface left side button to change the color of middle line of button to mean whether valid group of partition functions(have no the color means invalid for that function, red means valid for that function).when selection...
Page 142 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Call service floor, project 2's Down Call service floor. Its setting method is same with (4) the group service floor specification setting. (12) When group partition each elevator partition set: Usually this specification doesn't need setting, but if a group of partition functions exist, it has to carry out this setting.
Page 143: Chapter 7 Parameter Table Of Integrated Drive Controller
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 7 Parameter Table of Integrated Drive Controller 7.1 F Parameter List Table 7.1 F Parameter List Name Factory Scope Unit Remarks Setup Accelerating slope 0.550 0.200～ 1.500 Decelerating slope 0.550 0.200～...
Page 144 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Single and Duplex return 1～64 × to base station Group control mode 0～3 × Input type 1 (normal open × or close setup for X0 ～ 0～65535 X15 input point) Input type 2 (normal open ×...
Page 145 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Bit0: 0: ordinary firefighting, 1: Schindler fire mode Bit1: 0: fireman switch without lift car board; 1: fireman switch with lift car board Firefighting switch input Bit2: 0: ordinary definition and firefighting 0～65535...
Page 146 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Front door opening 65535 0～65535 × permission (opening setup value for 33 ～ 48 floors) F191 Front door opening 65535 0～65535 × permission (opening setup value for 49 ～ 64 floors)
Page 147 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Light load height gain 0-1024 Heavy load height gain 0-1024 F115 Overtime opening door 3～30 F116 Overtime closing door 3～30 F117 Opening time for forced 0～1800 closing F118 Opening time 0～1800...
Page 148 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F133 Time section floor 0-65535 blockade closure time set F137 Service floor 1 (Floor 1~ 65535 0～65535 × 16) when NS-SW function is set. F138 Service floor 2 (Floor 17~ 65535 0～65535...
Page 149 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F163 Choose whether × back-up power continues 0: stop running running after returning to 0／1 1: may continue the base in case of single elevator parallel running connection F164 Type of weighing device 0～99...
Page 150 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F182 Slow down switch series 0～10 × 0: determine automatically by speed F183 Learn trip speed 0.800 0～1.000 F186 Creeping time at startup 0.50 0～10.00 F187 Monitor items 0～255 × F193 No-load compensation on 50.0...
Page 151 Instruction Manual for AS380 Series Elevator Integrated Drive Controller incremental Encoder F210 Encoder type 0 / 1 / 2 × 1: SIN/ COS Encoder 2: Endat Encoder F211 Encoder pulse number 1024 500～16000 0.00～ Zero speed PID adjustor F212 130.00 ×...
Page 152 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Filtering time for feedback F232 1～30 signal of encoder Feedback direction 1：positive sequence F233 0／1 × encoder 0 ： negative sequence 1：positive direction F234 Motor phase sequence 0／1 × 0：negative direction...
Page 153 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Default protection in case of Confirmation times for F249 0～65535 Time inputting open phase for more inputting open phase than 60 times in a given moment Default protection in case of short...
Page 154 Instruction Manual for AS380 Series Elevator Integrated Drive Controller When F245=2, F246~F255 have the following meanings Internal test parameters, do not F246 Spare modify 0: 5 segment; 1: 7 segment; 2: < 40% rpm 7 segments, > 40% 5 segments...
Page 155 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Inverter stop decelerating and maintain the current speed if bus decelerating voltage is more than the setting F255 overvoltage threshold 0～800 value during the deceleration of inverter process, then continue decelerate once the voltage drop.
Page 156 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Mutual inductor of asynchronous F250 Mutual inductor 0.0001 motor Motor stop and motor low-speed onvercurrent reported in case that Motor low-speed the motor speed is lower than F251 1500 0～65535 0.1%...
Page 157: Definition Of Function Parameter
Instruction Manual for AS380 Series Elevator Integrated Drive Controller F254 Spare F255 Spare 7.2 Definition of function parameter F0 —— Accelerated speed. The acceleration slope rate is the slope rate of linear accelerating section between T0-T1, F1 —— Decelerated speed. The deceleration slope rate is the slope rate of linear Decelerating section between T2-T3 F2 ——...
Page 158 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The following is the example explaining the setting method of parameter F10 and F11 Suppose that there are two elevators in parallel connection in a building. Elevator A serves 15 floors above ground only while Elevator B serves 15 floors above ground and 2 floors underground.
Page 159 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F13——releveling speed. It refer to the speed that elevator with the non-inspection status reach the leveling zone in the process of automatically leveling searching, as well as the running speed of releveling. The scope range from 0.01 to 0.15 m/s .the speed of automatic leveling searching is inspection speed.
Page 160 Instruction Manual for AS380 Series Elevator Integrated Drive Controller any point within that range is set as constant open, the corresponding bit should be set as zero. When any point within that range is set as constant close, the corresponding bit should be set as one.
Page 161 Instruction Manual for AS380 Series Elevator Integrated Drive Controller is set as zero, the corresponding floor should be set as non-service floor with no parking allowed. The non-service floor with no parking allowed can not register call. The parameter in operator is set floor by floor（one bit after another）during the actual operation.
Page 162 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Bit 1 set as 0: invalid firefighting switch input point of car board. Bit 2 set as 1: firefighting indicator lighting mode in ShangDong Mode Bit 2 set as 0: firefighting indicator lighting mode in common mode.
Page 163 Instruction Manual for AS380 Series Elevator Integrated Drive Controller starting the mode 1 and mode 2 self studies. F43—— landing call buzzing/flashing and door-closing standby option when in attendant status. This parameter is only valid in attendant status. Among which: Bit0 set as 1, buzzing inside car when pressing call button Bit0 set as 0, no buzzing inside car when pressing call button.
Page 164 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F54—— rear door opening allowed. 2. Setting whether the floor 17-32 (floor sequence) allowed opening or not. The lowest position corresponds to the rear door of the 17th floor. The highest position corresponds to the rear door of 32 floor F55——...
Page 165 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F70——Light load uplink gain .Ranges from 0% to 300%. The default value is 100%. F71——Light load lowlink gain.Ranges from 0% to 300%. The default value is 100%. F72——Heavy load uplink gain. Ranges from 0% to 300%. The default value is 100%.
Page 166 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F123——call controller mode setting, this parameter is used to set the call mode of the call controller and to define the address of call controller. 0: for the standard 04 program board, only call fro front door. The address 1～48 correspond to the floor 1～48 front door call.
Page 167 Instruction Manual for AS380 Series Elevator Integrated Drive Controller bottom floor to the 16 floor. The bottom bit corresponds to the bottom floor. The highest bit corresponds to 16 floor. F138 set the value from 17 floor to 32 floor. The lowest bit corresponded to 17 floor.
Page 168 Switch signal input to car None. ceiling board Note 1: When F164 is 0～3 , the load-weighing device is model DTZZ-III-DC-SC or DTZZ-II specialized for STEP corporation. The weighing signal is transmitted to...
Page 169 Instruction Manual for AS380 Series Elevator Integrated Drive Controller main board through CAN. When F164 is 4, the elevator is without electronic weighing device but mechanic weighing switch. When F164 is 5 and 6, the elevator weighing device is other type device. The weighing signal is transmitted into analog quantity input port through analog quantity of DC 0～10V.
Page 170 Instruction Manual for AS380 Series Elevator Integrated Drive Controller with startup creeping speed F175. F187—— Monitoring items The display position of running times in the main interface of operator can be set by F187 to show various kinds of monitoring items. Take the 00000088 in the following figure as example.
Page 171 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Note 2: F193 is the bottom floor non-load compensation adjusting parameter when the elevator pre-load compensation function started up. Namely: when the elevator is non-loaded at the bottom floor, the required compensation load set by F193 will make the elevator startup in best condition.
Page 172 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F212——Zero speed PID adjustor incremental P0 F213——Zero speed PID adjustor integral I0 F214——Zero speed PID adjustor differential D0 F215——low speed PID adjustor incremental P1 F216——low speed PID adjustor integral I1 F217——low speed PID adjustor differential D1 F218——medium speed PID adjustor incremental P2...
Page 173 Instruction Manual for AS380 Series Elevator Integrated Drive Controller of adjustment of P and I still not enough for the improvement of system sensitiveness. The effect scope of PID adjustor of various speed is shown as following fig 7.3 F226—— zero servo action time adjustment parameter. The zero servos is that the Frequency converter output a phase of zero speed torque holding during the Period from the end of excitation to given speed.
Page 174 Instruction Manual for AS380 Series Elevator Integrated Drive Controller startup pre-load compensation function. The default value is 0. But if the system torque compensation direction is wrong as the result of other reasons, simply set the F229 value from 0 to 1 to solve the problem.
Page 175 Instruction Manual for AS380 Series Elevator Integrated Drive Controller the width range so as to reduce the motor noise in some situation. For example, the setting value of F236 is 6KHz, the setting value of F237 is 0.4KHz. the actual carrier frequency of frequency converter change automatically within the scope of 5.8～...
Page 176 Instruction Manual for AS380 Series Elevator Integrated Drive Controller reported. The charging relay may be damaged or the grid voltage is suddenly decreased. The Fault No 114 reported due to insufficient capacity of temporary power supply adopted at the beginning of on-sit adjustment and setting. Meanwhile, it is impossible to improve the capacity of power supply at the working place.
Page 177 Instruction Manual for AS380 Series Elevator Integrated Drive Controller the detailed method of three-phase current sensor calibration is as following: first of all, find the asynchronous motor self-study mode in the adjustment menu of the portable operator, press the confirmation key and the integrated unit will output the KMY closing command to make the contactor closed.
Page 178 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F252—— Low-speed over current time. The duration of motor low-speed over current F253—— Motor high-speed over current threshold. When the motor speed is higher than the 20% rated speed, motor stop and motor high-speed over current reported when the current exceed the setting value and the over current time duration exceed that set by the F254.
Page 179 Instruction Manual for AS380 Series Elevator Integrated Drive Controller This chapter provides the guide for operation of elevator. Following the operation procedures described in this chapter to complete the design, installation, wiring, parameter setting and commissioning of elevator quickly. Important Notice: ...
Page 180 Or it may cause risk of injury. 8.1 simplified adjustment and setting diagrams A new elevator equipped with AS380 series elevator integrated drive controller Manufactured by shanghai step electric co,ltd. The adjustment procedure of the Electric control and drive is as follow:...
Page 181 Instruction Manual for AS380 Series Elevator Integrated Drive Controller...
Page 182: Check Before Power
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 8.2 Check before Power on After installation of electrical control systems, electrical parts must be checked: 1. Check the connection of all parts, according to the user manual and electrical schematic diagram.
Page 183: Checks After Power On
Instruction Manual for AS380 Series Elevator Integrated Drive Controller (4) Communication line ground (5) Encoder line ground Please exclude all items above if short circuited. 2. Grounding check: (Make sure the following items are reliably grounded) (1) Control cabinet ground...
Page 184: Configuration Of System Basic Parameters And Self Study Of Motor Parameters
Instruction Manual for AS380 Series Elevator Integrated Drive Controller ◆ Check whether the door lock loop is normal; ◆ Check whether the leveling switch signal is normal; ◆ The elevator status on the handheld programmer should show "Inspection"; If abnormal, please check and correct accordingly.
Page 185: Motor Parameter Self Study
Encoder phase angle data, therefore, there is no need for motor auto-tuning of Encoder phase angle. Note that: every time AS380 series elevator integrated drive controller is used to control synchronous motors, it will automatically capture Encoder information at its first running...
Page 186: Test Run Of Slow Car
Specific methods are as follows: (1) The connections between AS380 series elevator integrated drive controller and motor, between AIO and encoder have been correctly completed;...
Page 187: Car Top Inspection Operation
Instruction Manual for AS380 Series Elevator Integrated Drive Controller （5）Connect the tractor brake line onto the terminal in the control cabinet correctly; （6）The upper and lower slow down switches are correctly wired; （7）Inspection priority circuit on the car top is correctly wired;...
Page 188: Check Of Can Communication Lines And Setting Of 04 Board Address
Instruction Manual for AS380 Series Elevator Integrated Drive Controller (4) By Inspection operation on the car top, confirm that the motion and movement position of the deceleration switch at the end of the well terminal are correct. (5) By Inspection operation on the car top, confirm that the well leveling switch and leveling spiles are installed correctly;...
Page 189: Door Opening/Closing Adjustment
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 8.5.4 Door Opening/Closing Adjustment 1. Set the elevator to Inspection status and leave the lift car at the leveling position; 2. Send in door machine power; 3. Move the car door manually, monitor on the handheld Manipulator whether the door closing in place (HX0) signal and the door opening in place (HX1) signal work correctly;...
Page 190: Express Car Operation
Instruction Manual for AS380 Series Elevator Integrated Drive Controller （5）The set norm. Open / norm. closed input of leveling switch is inconsistent with the actual one; （6）Wrong motion or wrong installation position of slow down switch (when the lift car is...
Page 191 Instruction Manual for AS380 Series Elevator Integrated Drive Controller relay) Testing requirements: Under door-open circumstances, force the door lock loop relay not to release by any means. The system should be protected and not reset automatically; 5) Brake contactor adhesion protection Testing requirements: Under stop circumstances, force the brake contactor not to release by any means.
Page 192 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Testing requirement: turn the in-car switch to attendant status, and register several instructions. Keep pressing door-closing button to close the elevator door (if user release the door open/close button before door closing, the elevator will immediately turn from door-closing motion into door-opening motion until the door completely open).
Page 193: Adjust Elevator Comfort
Instruction Manual for AS380 Series Elevator Integrated Drive Controller turn form door closing motion to door opening motion until door completely open. If closing door by keep pressing instruction button, the corresponding instruction signals will be registered after door closed. Press the instruction button for other floor in door closing status, the instruction signal will also be registered.
Page 194: Adjust Elevator Comfort
2) Tension of Guide Shoe In case the guide shoe is too tight, there will be step feeling, and it will generate brake feeling at stop; when guide shoe is too loose, the lift car will give shaking feeling.
Page 195 Sometimes improper assembly of tractor leads to poor mesh between turbine worm and gear; or long use wares the turbine worm and gear, causes axial movement in acceleration or deceleration and results in the step feeling in acceleration or deceleration. 7) Lift car balance Sometimes, the design or installation or other reasons lead to uneven weight of the lift car to slide to one side.
Page 196 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Function Factory Name Content Scope Unit Remarks Code Setup Gain value of PID regulator F212 Zero servo gain P0 130.00 that takes effect on zero servo 0.00～ Zero servo integral Integral value of PID regulator ×...
Page 197 Instruction Manual for AS380 Series Elevator Integrated Drive Controller stop. The greater I0 is, the shorter the response time is. If the I0 value is too small, P0 will not have enough time to motion; if I0 is too large, high frequency oscillation may be easily produced. D0 helps the system with the response speed.
Page 198 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The effective PID regulator gain following Gain P1 at low F215 value when the given speed is lower 70.00 description speed than the switching frequency F0 effective regulator following Integral I1 at low...
Page 199 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Set the switching frequency following parameter of PID regulator at high description. speed point, which is based on a medium-speed Switching percentage of nominal frequency. If segment between F0 and 0.0～...
Page 200 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Impact of I (Integral Constant) on the Feedback Tracking Similarly, increasing the differential constant D can increase the sensitivity of the system. However, if D is too large, the system will be too sensitive and cause oscillation.
Page 201 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Recommended values Name Parameter range and reference range The smaller this value is, the more stable the acceleration is. But too small will be inefficient. The greater this value is, the more sudden the acceleration is: ① if too sudden, 0.500...
Page 202: Leveling Adjustment
Instruction Manual for AS380 Series Elevator Integrated Drive Controller coordination between the reference speed at stop and the brake action. The ideal state is: when the reference speed is zero, elevator has just held the brake. The adjustment principle is: if the elevator jerks at stop, it means the brake is held too early;...
Page 203 Instruction Manual for AS380 Series Elevator Integrated Drive Controller downward leveling on each floor, such as up higher down lower, or up lower down high, make leveling adjustment of Parameter F56, F57 in the parameter menu. Its default value is 50mm.
Page 204 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Figure 8.6 Capacitor connection diagram Note: improper dispose of leveling photoelectric switch may interfere with normal operation, and frequent change is not a fundamental solution, and will greatly increase the cost. Taking the above 4 methods will greatly reduce the interference and even eliminate interference.
Page 205 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Diagram 8.7 ⑤ When the rotary Encoder is interfered or in poor quality, it will also affect the leveling accuracy Check whether the Encoder uses shielding lines, and the shielding layer should be grounded at one end of the control cabinet.
Page 206 Instruction Manual for AS380 Series Elevator Integrated Drive Controller X (N-1) = (Up (N-1) + Dn (N-1)) / 2; If the deviation of X(2)～X(N-1) exceeds 10 mm, please adjust spile , a positive X(n) means the spile of this floor is too high; a negative X(n) means the spile of this floor is too low. If the deviation is less than 10mm, adjust with leveling fine-tuning software.
Page 207 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Leveling fine-tuning: set the leveling fine-tuning of each floor to factory default: 20 mm 2. Encoder interference 1) Encoder shielded wire is not grounded, or the signal lines and power lines are not separated, or interfered by power lines.
Page 208: Method For Adjusting Pre-Load Weighing Compensation At Elevator Start
See its start features as shown in Diagram 8.8. Diagram 8.8 Compensation characteristic diagrams for no load sensor startup Although, under normal circumstances, AS380 series integrated drive controller does not need pre-load weighing device. However, on some occasions, in order to obtain overload and full load signal, analog signal weighing device is installed;...
Page 209 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Torque 0.0～ F230 Set torque compensation gain 100.0 ％ compensation gain 200.0 Torque 0.0～ F231 Set torque compensation bias ％ compensation bias 100.0 Parameter F164 has the meanings as follows: F164 set value...
Page 210: Use Of Dtzz-Iii-Dc-Sc
Step 1, based on the actual activity scope of the device, set a correct data in 10～60 by F41; Step 2, have lift car no-loaded, set F41 to 1, the weighing device carries out no-load self study.
Page 211: Use Of Non-Dtzz-Iii-Dc-Sc Weighing Device (F164 Set To 1, 2, 5 Or 6) To Compensate Or
When non-DTZZ-III-DC-SC model weighing device is chosen, its weighing data is sent to the control system in AS380 series AIO via CAN communications or analog signal input port. The control system sends this data directly to the inverter in AIO. Based on the adjustment of the three adjustment parameters F229 ~ F231, the inverter calculates the final actual torque compensation value and makes starting compensation.
Page 212: The Adjustment Of Other Function
Instruction Manual for AS380 Series Elevator Integrated Drive Controller COS Encoder is mandatory for a no weighing starting compensation mode. Compared with A, B, Z phase incremental Encoder, SIN / COS Encoder is more expensive with more wiring and weaker to interference. So, compared with no weighing starting compensation mode, the light-load and heavy-load switch starting compensation is less expensive, with less wiring and stronger to interference.
Page 213: Chapter 9: Faults And Solutions
Or it may cause risk of electric shock. 9.1 The fault analysis of the integrated device control system Table 9.1 shows the fault code and analysis of AS380 series elevator integrated drive controller Table 9.1 Fault Code and Analysis Code...
Page 214 Instruction Manual for AS380 Series Elevator Integrated Drive Controller In downward operation, the elevator crosses the bottom level Door fails to open in position after the door-open signal outputs for consecutive 15 seconds (except the absence of door-lock signal), reports...
Page 215 Instruction Manual for AS380 Series Elevator Integrated Drive Controller deceleration switch on the single level is shorter than the minimum deceleration distance Check the operation: the position of the downward deceleration switch on the single level is 100mm higher than the position of the downward deceleration...
Page 216 Instruction Manual for AS380 Series Elevator Integrated Drive Controller switch on the double level in the well learning Check at stop: the position of the downward deceleration switch on the double level is 150mm higher than the position of the downward...
Page 217 Instruction Manual for AS380 Series Elevator Integrated Drive Controller three levels is not in action Only one-grade or two-grade deceleration switch installed, but three-grade deceleration switch configured (See F182) Check after self study or with power on: the position of the upward...
Page 218 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Input signal at motor overheating point Motor overheating Skid for consecutive 0.5 seconds (upward speed feedback<-150mm, Motor reverse failure downward speed feedback>150mm) Failure 23 reported when speed feedback value is greater than allowable speed for 0.1 seconds...
Page 219 Instruction Manual for AS380 Series Elevator Integrated Drive Controller leveling floor Failure 28 reported, when the action on the sensor for lower leveling floor is greater than the maximum effective protection distance or greater than the maximum invalid protection distance...
Page 220: Fault Analysis Of Integrated Drive System
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Exceptional communications in drive part and control part Communication failure Parameter read error Parameter error When the door opens, the hall door lock has inconsistent pressure detection Inconsistent lock failure point with the door lock...
Page 221 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description incorrect Insufficient current when Increase F247 current gain when do self-study phase self-study Bad contact of hardware or Ask professional technical personnel for Inspection damaged...
Page 222 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description protection Excessive load inertia Use appropriate braking components (In decelerated Deceleration time Extend the deceleration time running) bus short over-voltage The braking resistor has an...
Page 223 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description output three-phase Power off, check whether the converter output side is consistent with the features of DC side terminal Low voltage in power grid Check the input power...
Page 224 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Galloping in the field-loss Check motor status of synchronous motor Overspeed in the same Incorrect self study in angle Restart self study direction (withi of synchronous motor...
Page 225 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description detect signal Incoming voltage is too high Check whether incoming line voltage matches converter Input Problems with switching Ask professional technical personnel for Ispection over-voltage...
Page 226 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Overspeed Encoder parameter error or Check Encoder circuit protection interfered (protection Load mutation Check causes of the external load mutation against Overspeed protection Check parameters...
Page 227 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description protection Loose connectors inside Ask professional technical personnel for Inspection Communication inverter failure for AIO Hardware has bad contact or Ask professional technical personnel for Inspection...
Page 228: Chapter 10: Maintenance
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 10: Maintenance This chapter describes general information for maintenance of this product. ◎ Start operation 10minutes after it is disconnected to main in order to ensure at that time charge indicator lamp goes out or DC bus voltage is under 24V Or it may cause risk of electric shock.
Page 229: Routine Inspection
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 1) Product Type 2) Serial number 3) Purchase date The following information must be informed of: damage condition, unclear problems and troubles. 10.3 Routine Inspection Never remove the casing of elevator integrated drive controller when power is on or operating.
Page 230 Instruction Manual for AS380 Series Elevator Integrated Drive Controller check for liquid leakage, fade, reservoir fissure, expansion of casing electrolytic Visual inspection No abnormality if safety valve works normally and if capacitor expansion occurs to valve body 1) Check for dust...
Page 231: Appendix Aemc Installation Guide
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Appendix A EMC Installation Guide From such aspects as noise control, wiring requirement, grounding, peripheral equipment surge absorption, leakage current, EMC Zoning, installation precaution, use of supply filter and disposal of radiated noise, this appendix describes the elevator integrated drive controller EMC design and installation guide for reference by elevator integrated drive controller users.
Page 232: A2 Requirements On Cable Laying
Instruction Manual for AS380 Series Elevator Integrated Drive Controller See attached Table A1.1 for basic noise suppression measures. Attached Table A1.1 Basic Noise Suppression Measures. Causes Measures Avoid arranging signal line and power line in duplex and in bundle. electromagnetic...
Page 233: A2.2 Requirements On Cable Size
Instruction Manual for AS380 Series Elevator Integrated Drive Controller A2.2 Requirements on Cable Size Greater cable size causes greater ground capacitance and greater ground leakage current. Therefore, motor cable with excessive cross-sectional area shall be used by derating so as to reduce output current (each increment of cross sectional area makes current decreasing by 5%).
Page 234: A3.2 Precautions For Grounding Connection
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Figure A3.1 Dedicated Ground Pole Among the above-shown four figures, (a) shows the optimal grounding method. Users are advised to use this method as practicably as possible. A3.2 Precautions for Grounding Connection (1) Use grounding cable of standard cross section as far as possible in order to minimize the grounding impedance;...
Page 235: A5 Leakage Current And Countermeasures
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Figure 4.1 Use Requirements of Relay, Contactor and Electromagnetic Brake A5 Leakage Current and Countermeasures Figure A5.1 shows the wiring capacitance, motor capacitance, ground leakage current and line-to-line leakage current by the input/output side of elevator integrated drive controller. The intensity of leakage current depends upon the carrier frequency and capacitance.
Page 236: A6 Suppression Of Radiated Emission
Instruction Manual for AS380 Series Elevator Integrated Drive Controller the motor overload protection integrated to elevator integrated drive controller instead of external thermorelay, A6 Suppression of Radiated Emission Elevator integrated drive controller is usually installed in metal control cabinet, the external instruments and equipments are lightly affected by radiated emission of elevator integrated drive controller.
Page 237: A7.2 Precautions For Installation Of Power Line Filter
Instruction Manual for AS380 Series Elevator Integrated Drive Controller (1) The power line filter is two-way low pass filter which only permits flowing of DC current or 50HZ operating frequency AC current but stops flowing of higher frequency electromagnetic interference current. Therefore, it can not only inhibit the equipment’s electromagnetic interferences flowing into power line but also inhibit the noises in power line flowing into equipment.
Page 238: A9 Precautions For Electric Installation
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Figure A8.1 EMC Zone for installation of elevator integrated drive controller Description of above shown EMC zoning for installation: zone: Control supply transformer, control device and sensor zone: Control signal cable interface requiring certain anti-interference capacity...
Page 239 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Figure A9.1 Electric Installation of elevator integrated drive controller In order to meet the EMC directive, the following notices must be taken: (1) Elevator integrated drive controller shall be installed in a cabinet where the base plates of elevator integrated drive controller and such peripherals as input filter will be secured on the rear panel in order to ensure good electric contact;...
Page 240: A10 Emc Conformity
The slot holes on shielding cabinet shall be as small as possible within 15cm in length. EMC Conformity The AS380 series elevator integrated drive controller conforms to the EMC directive as shown by attached Table A10.1 provided that suitable input/output filters and AC reactors (see “Optional Parts”...
Page 241: Appendix B Function Parameter, Fault List Summary
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Appendix B Function Parameter, Fault List Summary This appendix summarize the function parameter, running situation and fault list, in order to make it convenient for the user to check and use.
Page 242 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Single and Duplex return 1～64 × to base station Group control mode 0～3 × Input type 1 (normal open × or close setup for X0 ～ 0～65535 X15 input point) Input type 2 (normal open ×...
Page 243 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Bit0: 0: ordinary firefighting, 1: Schindler fire mode Bit1: 0: fireman switch without lift car board; 1: fireman switch with lift car board Firefighting switch input Bit2: 0: ordinary definition and firefighting 0～65535...
Page 244 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Front door opening 65535 0～65535 × permission (opening setup value for 33 ～ 48 floors) F191 Front door opening 65535 0～65535 × permission (opening setup value for 49 ～ 64 floors)
Page 245 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Light load height gain 0-1024 Heavy load height gain 0-1024 F115 Overtime opening door 3～30 F116 Overtime closing door 3～30 F117 Opening time for forced 0～1800 closing F118 Opening time 0～1800...
Page 246 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F133 Time section floor 0-65535 blockade closure time set F137 Service floor 1 (Floor 1~ 65535 0～65535 × 16) when NS-SW function is set. F138 Service floor 2 (Floor 17~ 65535 0～65535...
Page 247 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F163 Choose whether × back-up power continues 0: stop running running after returning to 0／1 1: may continue the base in case of single elevator parallel running connection F164 Type of weighing device 0～99...
Page 248 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F182 Slow down switch series 0～10 × 0: determine automatically by speed F183 Learn trip speed 0.800 0～1.000 F186 Creeping time at startup 0.50 0～10.00 F187 Monitor items 0～255 × F193 No-load compensation on 50.0...
Page 249 Instruction Manual for AS380 Series Elevator Integrated Drive Controller incremental Encoder F210 Encoder type 0 / 1 / 2 × 1: SIN/ COS Encoder 2: Endat Encoder F211 Encoder pulse number 1024 500～16000 0.00～ Zero speed PID adjustor F212 130.00 ×...
Page 250 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Filtering time for feedback F232 1～30 signal of encoder Feedback direction 1：positive sequence F233 0／1 × encoder 0 ： negative sequence 1：positive direction F234 Motor phase sequence 0／1 × 0：negative direction...
Page 251 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Default protection in case of Confirmation times for F249 0～65535 Time inputting open phase for more inputting open phase than 35 times in a given moment Default protection in case of short...
Page 252 Instruction Manual for AS380 Series Elevator Integrated Drive Controller When F245=2, F246~F255 have the following meanings Internal test parameters, do not F246 Spare modify 0: 5 segment; 1: 7 segment; 2: < 40% rpm 7 segments, > 40% 5 segments...
Page 253 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Inverter stop decelerating and maintain the current speed if bus decelerating voltage is more than the setting F255 overvoltage threshold 0～800 value during the deceleration of inverter process, then continue decelerate once the voltage drop.
Page 254 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Mutual inductor of asynchronous F250 Mutual inductor 0.0001 motor Motor stop and motor low-speed onvercurrent reported in case that Motor low-speed the motor speed is lower than F251 1500 0～65535 0.1%...
Page 255 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F255 Spare Fault Code And Analysis Code Description Fault Cause Analysis Door lock disengagement in Safety loop in operation without door lock operation (emergency stop) In automatic operation, the upper and lower limit switches are in action at the...
Page 256 Instruction Manual for AS380 Series Elevator Integrated Drive Controller single level is 150mm higher than the position of the upward deceleration switch on the single level in the well learning Check at stop: the position of the upward deceleration switch on the single...
Page 257 Instruction Manual for AS380 Series Elevator Integrated Drive Controller the double level in the well learning Check at stop: the position of the upward deceleration switch on the double level is 200mm higher than the position of the upward deceleration switch...
Page 258 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Check after self study or with power on: the position of the downward deceleration switch on three levels is 3/5 higher than the story height of the switch floor Check the operation: the position of the downward deceleration switch on...
Page 259 Instruction Manual for AS380 Series Elevator Integrated Drive Controller double level is 250mm lower than the position of the downward deceleration switch on the double level in the well learning Check at stop: the position of the downward deceleration switch on the...
Page 260 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Failure 27 reported, when the action on the sensor for upper leveling floor is greater than the maximum effective protection distance or greater than the maximum invalid protection distance When the length of the leveling spile is less than 300mm: maximum...
Page 261 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Motherboard has no drive signal on brake contactor, but open/close action is detected at brake switch input testing point (adhesion failure) Brake switch malfunction Motherboard has drive signal on brake contactor, but no open/close action is...
Page 262 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description circuit, whether earthing is short circuit Open phase in output Check the motor and output wiring for loose Encoder fault Check whether the encoder is damaged or the wiring is...
Page 263 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Open phase for output Check the motor and output wiring for loose connections Acceleration time is Extend the acceleration time short Overloaded Reduce the load...
Page 264 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description in converter output side connection Output terminal is loose Electrical power is Adjust converter capacity or motor capacity small, 1 / 20 or less of the...
Page 265 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description reverse Encoder is inconsistent with Change motor or encoder phase sequence in operation the motor phase sequence Motor reversal at start, and Current limit is too low, or the motor does not match...
Page 266 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Phase angle self-study Do phase angle self-study again incorrect Insufficient current when do Increase current gain of F247 as doing self-study phase self-study Error detected on circuit...
Page 267 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Output short circuit Check the wiring or the motor Encoder damaged or wrong Check the Encoder and the line Sincos Encoder lines failure Abnormal voltage on input...
Page 268 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Parameter error Modify the inverter parameters Parameter error Driver board hardware Current sensor Ask professional technical personnel for Inspection failure fault Braking resistor short circuit...
Page 269 EN12016.2004 Electromagnetic compatibility-Product family standard for lifts, escalators and passenger conveyors-Immunity. EN61800-3:2004： Power drive D of Part 3 3. ISO9001 Quality Management System Shanghai Sigriner STEP Electric Co., Ltd will manage its quality management system in accordance with the ISO9001 standards.
Page 270: Notice To Customers
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Notice to customers Dear customers: RoHS is the English abbreviation of the Restriction of the use of certain hazardous substances in electrical and electronic equipment. EU implemented the RoHS on July 1, 2006, it regulates the...
Page 271 Instruction Manual for AS380 Series Elevator Integrated Drive Controller When the various electronic products are abandoned, if disposed improperly, they will pollute the environment. Our company requires the customer to establish the recycle system according to the national corresponding provisions, it can not be disposed as general domestic garbage or general...

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STEP AS380 Series Instruction Manual

Chapter One: General Knowledge of the Integrated Drive Controller

Scope of Application

Items in the Cases

Model Description

Integrated Drive Controller Nameplate

Notice Items for Safety

Operation Notice

Waste Disposal

Chapter Two: Model and Specification

Model of Integrated Drive Controller

The Technical Specification of Integrated Drive Controller

The Installation Dimensions and Mass of the Integrated Drive Controller

Installation Instructions

Chapter Three: Product Function

Function List

Elevator Operation Function Description and Setting Method

Chapter Four: Wiring of Elevator Integrated Drive Controller

The Connection between Integrated Drive Controller and Peripheral Equipments

Notice Items for Peripheral Equipments Connection

The Technical Requirements for Wire Arrangement of Peripheral Equipments of the Elevator Integrated Drive Controller

Main Circuit Terminal Wiring

Anti-Interference Measures

Wiring of Control Circuit Terminals

B.2 Fault Code and Analysis

The Wires of PG Card Terminal

Chapter Five ：Operator

LCD Handheld Operator

Chapter 6 Introduction to the Supporting Products

Car Top Control Board SM.02/H Introduction

Car Top Extension Board SM09I0/B Introduction

Car Controller Panel SM.02/G Introduction

Instruction Control Board SM-03

Call & Display Control Board

SM-GC Board Introduction

Chapter 7 Parameter Table of Integrated Drive Controller

F Parameter List

Definition of Function Parameter

Check before Power

Power on and Check

Configuration of System Basic Parameters and Self Study of Motor Parameters

Test Run of Slow Car

Hoist Way Self Study

Express Car Operation

Adjust Elevator Comfort

Leveling Adjustment

Method for Adjusting Pre-Load Weighing Compensation at Elevator Start

The Adjustment of Other Function

Chapter 9: Faults and Solutions

The Fault Analysis of the Integrated Device Control System

Fault Analysis of Integrated Drive System

Chapter 10: Maintenance

Warranty

Product Checkup

Routine Inspection

Periodic Inspection

Appendix Aemc Installation Guide

A1 Noise Control

A2 Requirements on Cable Laying

A3 Grounding Requirements

A4 Install Surge Absorption Device

A5 Leakage Current and Countermeasures

A6 Suppression of Radiated Emission

A7 Guide for Use of Power Line Filter

A8 EMC Installation Zoning

A9 Precautions for Electric Installation

A10 EMC Conformity

Appendix B Function Parameter, Fault List Summary

B.1 Function Parameter List

Notice to Customers

Quick Links

Need help?

Questions and answers

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Summary of Contents for STEP AS380 Series