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Instruction Manual for AS380 Series Elevator Integrated Drive Controller
AS380 Series Elevator Integrated Drive
Controller Instruction Manual
Publication Status: Standard
Version: V2.15
All
Copyright©
reserved
Corporation
All rights reserved
The information in this document is subject to change without prior
notice. No part of this document may in any form or by any means
(electronic, mechanical, micro-coping, photocopying, recording or
otherwise) be reproduced, stored in a retrial system or transmitted
without prior written permission from Shanghai
Corporation.
by
Shanghai
STEP Electric
STEP Electric
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Summary of Contents for STEP AS380 Series
- Page 1 Instruction Manual for AS380 Series Elevator Integrated Drive Controller AS380 Series Elevator Integrated Drive Controller Instruction Manual Publication Status: Standard Version: V2.15 Copyright© reserved Shanghai STEP Electric Corporation All rights reserved The information in this document is subject to change without prior notice.
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Page 3: Forward
AS380 series elevator integrated drive controller. The manual can be used as the reference material in design of elevator system with AS380 series elevator integrated drive controller, or also as the user manual for system installation, setting and maintenance. - Page 4 Shanghai STEP Electric Corporation strongly, and more reliable. f) The adoption of the advanced direct landing technology make elevator running more efficiently g) The advanced multifunctional elevator operation mode can fully meet various needs of customers‘ h) Advanced group control feature. Not only compatible with the traditional group control mode of up to 8 units, but also support the new group control of destination floor distribution.
- Page 5 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 1 General knowledge of the integrated drive controller Chapter 2 Model and Specification Chapter 3 product function Chapter 4 Wiring of Elevator Integrated Drive Controller Chapter 5 Operator Chapter 6 Introduction to the supporting products...
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Page 6: Table Of Contents
Shanghai STEP Electric Corporation Menu Forward ......................... I Menu ..........................IV Chapter 1 General knowledge of the integrated drive controller ........ 1 1.1 Scope of application ....................... 1 1.2 Items in the cases ......................1 1.3 Model description ......................1 1.4 Integrated drive controller nameplate ................. - Page 7 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.1.1 For typical terminal wiring diagram of elevator integrated drive controller. ____________ 26 4.2 Notice items for peripheral equipments connection ..........27 4.2.1 Power supply ____________________________________________________________ 27 4.2.2 Breaker _________________________________________________________________ 27 4.2.3 AC reactor at the input side _________________________________________________ 27...
- Page 8 Shanghai STEP Electric Corporation 5.1 The 7-segment display operator ................. 59 5.1.1 LED indicator light________________________________________________________ 59 5.1.2 Function key _____________________________________________________________ 60 5.1.3 Operator handling _________________________________________________________ 61 5.1.4 graphic symbol of number and letter on LED screen ______________________________ 75 5.2 LCD handheld operator ....................75 5.2.1 LCD handheld operator introduction __________________________________________ 75...
- Page 9 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.6.8 Connection Method of Group Control System __________________________________ 147 6.6.9 Setting of Group Control Operation __________________________________________ 147 6.6.10 Instruction of group control program to setup parameters ________________________ 148 Chapter 7 Parameter Table of Integrated Drive Controller ........163 7.1 F Parameter List ......................
- Page 10 Shanghai STEP Electric Corporation 10.2 Product Checkup ..................... 244 10.3 Routine Inspection ....................244 10.4 Periodic Inspection ....................244 Appendix A EMC Installation Guide................ 247 Noise Control ......................247 A1.1 Noise Type ........................ 247 A1.2 Transmission Path ....................247 A1.3 Basic Measures for Noise Suppression ..............248 A2 Requirements on Cable Laying ................
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Page 11: Chapter 1 General Knowledge Of The Integrated Drive Controller
1.1 Scope of application The voltage grade of AS380 series elevator integrated drive controller is 200V, 400V. AS380 series elevator integrated drive controller is both asynchronous motor and synchronous motor compatible. -
Page 12: Integrated Drive Controller Nameplate
Shanghai STEP Electric Corporation AS380 4 T 0022 Mating motor Series name 1.1kW 01P5 2.2kW 02P2 200V 03P7 3.7kW 400V 05P5 5.5kW 07P5 7.5kW 3-phase 11kW 0011 1-phase 15kW 0015 18.5kW 18P5 0022 22kW 30kW 0030 37kW 0037 45kW 0045... - Page 13 Instruction Manual for AS380 Series Elevator Integrated Drive Controller ！ Danger ◉ Always install on metal structures or other noninflammable objects; Or it may cause fire risk. ◉ Never install in explosive environments Or it may cause explosion risk ◉ Never place combustibles near the product Or it may cause fire risk.
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Page 14: Operation Notice
Otherwise, tripping may be caused with overvoltage fault. AS380 series integrated drive controller is equipped with brake unit, so only external brake resistor is required. The specification table 1.1 for external brake resistor of integrated drive controller Table 1.1 AS380 series elevator integrated drive controller brake resistor configuration table... -
Page 15: Absorber At The Output Side Prohibited
Fig 1.3 the illustration of no capacitor connecting to the output side of integrated drive controller 1.6.3 The application voltage of integrated device. AS380 series integrated drive controller is only applicable to working within the scope of its rated voltage. If the power voltage and its rated voltage are not in conformity, voltage regulator is required for voltage transformation. -
Page 16: Altitude And Derated Application
Shanghai STEP Electric Corporation 1.6.5 Altitude and derated application The thin air at the areas of altitude above 1000 meter will cause the poor heat-dissipation of integrated drive controller. This time it is necessary to do the derated application of integrated drive controller. -
Page 17: Waste Disposal
Instruction Manual for AS380 Series Elevator Integrated Drive Controller ④Use CE certified circuit breaker, electromagnetic contactor, and other accessories.Leakage circuit breakers, please use the B-type leakage circuit breakers. ⑤Inverter in the overvoltage catalog III, Pollution Degree II, under the conditions ofuse. The level of protection of the inverter protection class Ⅰ... - Page 18 Shanghai STEP Electric Corporation...
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Page 19: Chapter 2 Model And Specification
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 2 Model and Specification This chapter introduces the model, specification, and installation dimension of AS380 series integrated drive controller. 2.1 Model of integrated drive controller Table 2.1 is the model list of AS380 series integrated drive controller. - Page 20 Shanghai STEP Electric Corporation Nominal current (A) 200V: single-phase / three-phase 220～240 (matching input voltage) Max. output voltage (V) 400V: three-phase 380/400/415/440/460V (matching input voltage) 200V: ≤3.7kW, single or three phase; >3.7kW, three phase, the range of input Number of phase, voltage voltage: 200～240V, 50/60Hz;...
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Page 21: The Installation Dimensions And Mass Of The Integrated Drive Controller
Instruction Manual for AS380 Series Elevator Integrated Drive Controller If overcurrent is caused by short circuit in any two phases at output side, protect Short circuit protection drive controller. If input open phase during operation, shut down output to protect drive Input open-phase protection controller. - Page 22 Shanghai STEP Electric Corporation Fig 2.1 the installation dimension of elevator integrated drive controller Table 2.3 mass and specification table of elevator integrated drive controller Installation Installation Tightening Model Mass hole diameter torque AS380- (mm) (mm) (mm) (mm) (mm) Bolt...
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Page 23: Installation Instructions
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 2.4 Installation instructions ！ Danger ◉ Always install on metal structures or other noninflammable objects; Or it may cause fire risk. ◉ Never place combustibles near the product Or it may cause fire risk. -
Page 24: Product Installation Positioning And Clearance Requirements
Shanghai STEP Electric Corporation No radioactive substances are placed; No hazardous gases or liquids are stored; Vibration is as low as possible; Not a salty atmosphere; Not under direct sunlight; Temperature rise is as low as possible; when install the product in a enclosed cabinet, suitable cooling fans or air conditioners should be provided to keep the ambient temperature under 40℃。... -
Page 25: Chapter 3 Product Function
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 3 product function 3.1 Function list This chapter introduces the function list of AS380 series integrated drive controller and its detailed description. Name remark Name remark Parallel connection running Standard... - Page 26 Shanghai STEP Electric Corporation Historical Error Log arrival gong on car Self-tuning Shaft arrival lamp on landing Information Service Landing Setting at Arrival gong on landing Will Indicating Symbols Setting Separate Control of Car for Landing Display Doors Attendant Service...
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Page 27: Elevator Operation Function Description And Setting Method
Instruction Manual for AS380 Series Elevator Integrated Drive Controller CAN communication fault protection Safety shoe protection Band-type brake switch contact detection protection failure diagnosis of hoist way self-study motor thermal protection Door lock fault protection Door lock disconnection protection 3.2 elevator operation function description and setting method 3.2.1 Standard function description... - Page 28 Shanghai STEP Electric Corporation be recorded in the Error Log. Besides, some clock control- related functions all use the clock time as the standard one 6. Automatic Control for Door-opening Time when the elevator travels in automatic state without attendant, the door closes automatically by a delay after the car arrives at a landing with the door open.
- Page 29 Instruction Manual for AS380 Series Elevator Integrated Drive Controller When the elevator travels in automatic mode without attendant service while setting Auto Homing in effect, the elevators which receives neither in-car nor landing calls will automatically return to the main landing within a given period of time determined by parameter setting.
- Page 30 Shanghai STEP Electric Corporation registered. Then the elevator returns to the base station, turns off in-car lighting and fan after opening the door automatically, lighten the door-opening button indicator, and automatically close the door when 10 seconds time delay expired. Finally, the elevator stops running, and will be back to operation when the lock-in switch reset.
- Page 31 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 40 Over speed Protection: This protection function is provided to avoid safety problems due to elevator running speed higher than control limit. 41 Under speed Protection: This protection function is provided to avoid safety problems due to elevator running speed lower than control limit.
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Page 32: Optional Function Description
Shanghai STEP Electric Corporation Activate the door nudging function. If the elevator keep door opening and no door-closing signal are sent due to light curtain or other reason, the elevator will be closed and acoustic warning will alarmed. 53 base station doo-opening standby function use parameter setting to choose the elevator door-opening and standby when it is in base station. - Page 33 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 3．Fireman Service The fireman switch is set on in case of fire, the elevator will immediately clear out all instruction & call and return to firefighting base station. Then system switches to fireman service mode.
- Page 34 Shanghai STEP Electric Corporation Use the in-car switch to change the elevator service floor. 17 broadcasting function for upcoming floor When install the floor broadcasting function to the system, the floor broadcaster will report the upcoming floor during the leveling process and report the subsequent running direction of the elevator at each time of door-closing.
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Page 35: Chapter 4 Wiring Of Elevator Integrated Drive Controller
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 4 Wiring of Elevator Integrated Drive Controller This chapter defines the wiring of elevator integrated drive controller terminals, including the wiring of main circuit terminals, control circuit terminals and PG card terminals. -
Page 36: The Connection Between Integrated Drive Controller And Peripheral Equipments
Shanghai STEP Electric Corporation 4.1 The connection between integrated drive controller and peripheral equipments 4.1.1 For typical terminal wiring diagram of elevator integrated drive controller. Fig 4.1 example of typical configuration of elevator integrated Drive controller. -
Page 37: Notice Items For Peripheral Equipments Connection
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.2 Notice items for peripheral equipments connection 4.2.1 Power supply The voltage of power supply must be in consistency with the rated voltage of elevator integrated controller. No need to consider the connection sequence of three-phase power supply. -
Page 38: Dc Reactor
Shanghai STEP Electric Corporation caused by wire distributed capacitance. 4.2.8 DC reactor DC reactor can be used as option for the improvement of power factor. 4.3 The technical requirements for wire arrangement of peripheral equipments of the elevator integrated drive controller. -
Page 39: Method Of Wiring Between Call Board And Txv+、Txv-、Txa+、Txa
Instruction Manual for AS380 Series Elevator Integrated Drive Controller no any loop between these four cables and other cables, especially such as 24V, 36V, 110V, 220V, 380V and other supply cables. ◇ Cable TXV+ and TXV- supplies to branch points 24V voltage (branch points include car top control, car control, car display as well as each call board control). -
Page 40: Hoist Way Switch Position
Shanghai STEP Electric Corporation Figure 4.3 Wiring between Branch and Bus ◇ The Relation between TXV+、TXV-、TXA+、TXA- and Trailing Cable TXV+、TXV-、TXA+、TXA- and other weak current signal cables (voltage not more than 24V) are allowed to share a same trailing cable. Other strong current signal cables (voltage higher than 24V) shall be arranged at the other trailing cable. -
Page 41: Upper And Lower Leveling Inductor
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Figure 4.4 Detailed Locations of Shaft Switches Table 4.1 installation clearance of deceleration switch in hoist way Installation clearance of deceleration switch in hoist way Rated 1.0m/s 1.5m/s 1.6m/s 1.75m/s 2.0m/s 2.5/ms... - Page 42 Shanghai STEP Electric Corporation Table 4.1 requirement for inductor and magnetic vane Door Range Inductor Category Leveling Inductor for PRE-OPENING of Magnetic Vane door Type, Material Either Permanent magnet Permanent-magnet Iron plate thickness ≥1.5mm inductor photoelectric inductor switch works. The latter type...
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Page 43: Main Circuit Terminal Wiring
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.4 main circuit terminal wiring 4.4.1 The arrangement of main circuit terminal 4.4.2 The main circuit terminal labeling and function description Please take reference to table 4.1 for main circuit terminal function description Table 4.1 main circuit terminal function description... - Page 44 Shanghai STEP Electric Corporation Table 4.2 conductor specification and fastening torque Connectable wire Recommended wire Fastening torque Model AS380- specification (mm specification (mm (N.m) 2S01P1 2～6 2S02P2 2～6 2S03P7 2～6 2T05P5 8~14 2T07P5 8~14 2T0011 22~30 2T0015 22~38 2T18P5 30~60...
- Page 45 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 5.5/4 5.5/5 3.5/5.5 5.5/6 5.5/8 14/6 14/8 22/6 22/8 30/38 38/8 60/8 50/60 60/10 80/10 100/10 Important To confirm the wire cross-section, please take full consideration the voltage drop of the wire.
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Page 46: The Main Circuit Composition
Shanghai STEP Electric Corporation 4.4.4 The main circuit composition Plug Emergency Control Switch Power Circuit Power Fig 4.4 Main circuit composition 4.4.5 The detailed description of main circuit terminal wiring 4.4.5.1 grounding terminal （E）/（PE） a) three-phase AC power supply is recommended to adopt the specialized grounding pole with good grounding performance. - Page 47 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 4.5 multi-elevator integrated drive controllers wiring 4.4.5.2 +48V DC connecting terminal a) When encountering the blackout, battery will be activated to supply +48V DC low voltage Power through R.S terminal to elevator integrated drive controller , and elevator will run at low speed to get leveling at nearest floor.
- Page 48 Shanghai STEP Electric Corporation Specialized power AIO drive noise supply controller filter Other Controller Fig 4.7 the right setting of noise filter at the side of power supply The wrong setting of noise filter at the side of power supply is as fig 4.8 and fig 4.9...
- Page 49 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Short-circuit block B B B R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 Fig 4.10 external connected shorting block wiring DC reactor B B B R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 Fig 4.11 external connected DC reactor wiring 4.4.5.5 external-connected braking resistor terminal （...
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Page 50: Anti-Interference Measures
Shanghai STEP Electric Corporation c) The grounding or shorting of output terminal is prohibited. d) Do not connect the capacitor and/or surge filter to the output side of elevator integrated drive controller. Since there is ultra-harmonics at the output of elevator integrated drive controller, connection of capacitor and /or surge filter at the output side will make the integrated drive controller overheat or damage. -
Page 51: The Better Anti-Interference Measure
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Metal tube AIO drive power controller Supply Above 10cm Signal line Control device Fig 4.15 the wiring arrangement schematic diagram of main circuit 4.5.3 the better anti-interference measure The better anti-interference measure is realized through the installation of noise filters on both side of I/O of elevator drive controller. -
Page 52: Wiring Of Control Circuit Terminals
Shanghai STEP Electric Corporation 4.6 Wiring of Control Circuit Terminals 4.6.1 Layout of Control Circuit Terminals Layout of control circuit terminals is as shown in Fig.4.17. Relay output High-voltage opto-coupler input communication Extensive board port Isolating power input Analog low-voltage... - Page 53 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Hall door lock circuit inspection positive JP1.4 Input voltage port，110V/220V input X20-X22 input signal common port 0V, JP1.5 XCOM internally connected to JP1.1 JP2.1 Band brake contactor output Output JP2.2 Band brake strong contactor output Output JP2.3...
- Page 54 Shanghai STEP Electric Corporation move down, inspection, inching move down, JP8.4 Input attendant, move down and change direction Normal JP8.5 upward No 1 terminal deceleration switch Input close Normal JP8.6 Downward No 1 terminal deceleration switch Input close JP8.7 upper leveling switch Input JP8.8...
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Page 55: Dip Switch Setting Method
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.6.3 Dip switch setting method Monitoring CAN terminal resistor effective condition SW2 default setting is OFF； Monitoring CAN terminal resistor invalid condition program recording condition Default setting is OFF （keep OFF condition when in normal working condition use）... -
Page 56: Main Extension Board Sm.09I0/C Introduction
Shanghai STEP Electric Corporation 4.6.3 main extension board SM.09I0/C introduction 4.6.3.1 main extension board SM.09I0/C outside view and installation dimension Fig. 4.18 The outside view of main extension board SM.09I0/C Fig. 4.19 The installation dimension of main extension board SM.09I0/C... - Page 57 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.6.3.2 main extension board SM09IO/C plug-in and port definition and Configurable content introduction Table 4.5 IO main extension board SM09IO/C plug in specification OQ/180D-3.81-8P，green OQ-C/180D-5.08-7P， green OQ/180D-3.81-4P， green Pin No. Type...
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Page 58: Notice Items For Control Circuit Terminal Wiring
Shanghai STEP Electric Corporation upward terminal downward No 4 terminal deceleration deceleration up limit down limit JP2 output： door-opening slowdown Fan output output（V<0.3m/s） Down Door lock Door-zone Front door open Front door close Rear door open Rear door close Not stop at door-zone... - Page 59 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.7.1.1 Line-up terminal for incremental ABZ 12V PG card Terminal line up for incremental ABZ 12V PG card (AT.T025), see Fig. 4.20. Fig. 4.20 Terminal line up for incremental ABZ 12V PG card 4.7.1.2 Incremental ABZ 12V PG card terminal label...
- Page 60 Shanghai STEP Electric Corporation Name Pin No Label Function Specification input JP2.2 Phase A signal - JP2.3 Phase B signal + JP2.4 Phase B signal - JP2.5 Phase Z signal + JP2.6 Phase Z signal - JP2.7 V＋ Anode of encoder power Voltage: 12VDC, Max output current: 500mA JP2.8...
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Page 61: Pg Card - Sin/Cos
Instruction Manual for AS380 Series Elevator Integrated Drive Controller PG card terminal Push-pull output block Shielded cable grounding Fig. 4.24 Wiring with encoder push-pull signal 4.7.2 PG card – SIN/COS SIN/COS PG card (AS.T024) can receive SIN/COS differential signal from encoder. It adopts encoders with SIN/COS differential output signal. - Page 62 Shanghai STEP Electric Corporation Fig. 4.26 The connection terminal JP3 lables of the SIN/COS PG card JP2 terminal label: (14 pin socket): Fig. 4.27 The connection terminal JP2 lables of the SIN/COS PG card 4.7.2.3 SIN/COS PG card terminal function specification SIN/COS PG card (AS.T024) terminal function specification, see table 4.9.
- Page 63 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Shieled layer SIN/COS Encoder Model：AS.T024 grounding Fig. 4.28 Wiring diagram for encoder with SIN/COS differential signal output 4.7.2.5 SIN/COS PG card encoder signal transformation cable In order to simplified on-site wiring, SIN/COS PG card equips an encoder signal cable with them from factory.
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Page 64: Pg Card - Incremental Abz 5V
Shanghai STEP Electric Corporation M3 nut Weld The shielded layer on metal part of DB plug M3 nut Note: DB15 female plug is fixed by its outside plastic casing shell, and is fasten locked by the M3 nuts at the both ens of the plasitic casing shell. - Page 65 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig. 4.30 Terminal line up for incremental ABZ 5V PG card 4.7.3.2 Incremental ABZ 5V PG card terminal label Terminal label for incremental ABZ 5V PG card is as follows: JP3 divided frequency output terminal: Fig.
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Page 66: Pg Card - Endat With Absolute Value
Shanghai STEP Electric Corporation Name Pin No. Label Function Specification JP2.6 Phase Z signal - of encoder power JP2.7 V＋ Positive pole of encoder power Voltage: 5VDC, Max output current: 500mA JP2.8 Negative pole of encoder power JP2.9 Shielded ground Grounding terminal for shielded cable 4.7.4 PG card –... - Page 67 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4.7.4.3 Endat absolute PG card terminal function specification Endat absolute PG card terminal function specification, see table 4.11. Table 4.11 Endat absolute PG card terminal function specification Name Label Function Specification...
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Page 68: Precaution For Pg Card Terminal Wiring
Shanghai STEP Electric Corporation 4.7.5 Precaution for PG card terminal wiring Important Encoder signal cable must be separated from main circuit and other power lines. Never running those two cables in parallel in short distance. Shielded cable should be used for encoder, and shielded layer needs to be grounded to the... -
Page 69: Chapter 5 Operator
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 5 Operator AS 380 integrated drive controller is equipped with operator of LED indicator and 7-segment code display. The programmable LED indicator in it can display the I/O condition and other basic information of elevator. -
Page 70: Function Key
Shanghai STEP Electric Corporation Rapid STATE CPU in work flash-normal/mid-speed-self-studying/low-speed-elevato r fault/no flash-manufacturer contact car/hoist way flash-in communication communication Parallel connected/grou GROUP flash-in communication p control communication inspection/auto INS/NOR Light on mean auto/light off mean inspection mode Light on –speed feed back... -
Page 71: Operator Handling
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Press the button at open/close control interface to open the F1 button door Press the button at open/close control interface to close the F2 button door 5.1.3 Operator handling 5.1.3.1 Menu structure Main menu structure is as the below fig 5.2. - Page 72 Shanghai STEP Electric Corporation 5.1.3.2 Operation introduction for menus that use left or right button to switch Press left or right button to switch between menus under the level-1 main menu interface. The first interface displayed when power turn on is the elevator running condition interface. The...
- Page 73 Instruction Manual for AS380 Series Elevator Integrated Drive Controller This menu display the current running speed of elevator, the unit is M/S. as above fig, the current speed displayed is 1.75m/s 3 fault code Fault code Fault code serial No The integrated unit can save up to 20 fault code.
- Page 74 Shanghai STEP Electric Corporation of 7-segment code. When need to modify, press enter key the figure in the lowest order start to flash. Use left or right key to select the figure required for modification. The selected figure starts to flash. Then use the up or down button to modify the figure. Press the enter button to confirm the modification.
- Page 75 Instruction Manual for AS380 Series Elevator Integrated Drive Controller GX serial No GX input condition The above figure show the GX0 has no input, press up or down to select GX serial no the serial no start from 0 to 15. After finished the selection of corresponding serial no GX, the figure in the highest order show the input to this input terminal is valid or not.
- Page 76 Shanghai STEP Electric Corporation Please note, only elevator condition and parameter can be browsed if not login. Only in login stat can be authorized to modify the parameter. 10 process diagnosis Stat code This menu shows the current status of elevator. Use one two digit status code to show, the definition of status code is as follow: Table 5.4 status coder definition...
- Page 77 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Because F parameter has many values, the serial No of parameter is displayed in three digits. Moreover the parameter itself need multi-digit to display. The special treatment is adopted in design by using alternative display of F parameter. The detailed operation is as follow: use up or down button to select the needed parameter.
- Page 78 Shanghai STEP Electric Corporation Login authorization is required for the floor display parameter modification. Once modify parameter and press the enter button in non-login stat, login menu will pop up 13 input type Input type parameter X input point Input type parameter...
- Page 79 Instruction Manual for AS380 Series Elevator Integrated Drive Controller the up and down button to set the value. press the enter button to confirm, in which 1 mean parking allowed, 0 mean parking prohibited. Login authorization is required for the parking floor allowed modification, Once modify parameter and press the enter button in non login stat, login menu will pop up.
- Page 80 Shanghai STEP Electric Corporation door. Press the up and down button to browse the front door open allowed parameter of corresponding floor. Press the enter button to make modification. The figure in the lowest order starts to flash, use up or down button to modify the figure into 0 or 1. Press the enter button to...
- Page 81 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The menu realizes the reset of control parameter F200-F255. Please note the control parameter reset is only valid when the login level is equal or more than the level-2. There is no use to press enter button if the login level is not qualified.
- Page 82 Shanghai STEP Electric Corporation The menu shows the program version of control part of integrated unit. The screen will display the program version E02 of the control part one second later, as per the above picture. Then the words VER 2and E02 will alternatively display, each of which will last for 1 second.
- Page 83 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Nixie luminous tube Display content remark diode code display up level-1 forced deceleration switch on-off up level-2 forced deceleration switch on-off up level-3 forced deceleration switch on-off up level-4 forced deceleration switch on-off...
- Page 84 Shanghai STEP Electric Corporation Nixie luminous tube Display content remark diode code display down level-2 forced deceleration switch status down level-3 forced deceleration switch status down level-4 forced deceleration switch status up level-1 forced deceleration switch status up level-2 forced deceleration switch status...
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Page 85: Graphic Symbol Of Number And Letter On Led Screen
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 5.1.4 graphic symbol of number and letter on LED screen Due to the confinement of LED structure, the number and letter displayed somehow difficult to understand, therefore the parallel table about the symbol and related definition is given as below... - Page 86 Shanghai STEP Electric Corporation The following elevator status can be monitored via LCD display: a) Auto, inspection, attendant, fire, etc; b) Running times of elevator; c) Parking floor of elevator; d) Running direction of elevator; ● monitor status a) Drive status: check the elevator given speed, feedback speed, bus voltage, output current, output torque, pre-torque.
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Page 87: Handheld Operator Connection Method
Instruction Manual for AS380 Series Elevator Integrated Drive Controller q) Drive parameter reset: able to rest the elevator drive parameter from F200-F255. in order to avoid unnecessary loss caused by mishandling, correct authentication code should be input before conducting reset. -
Page 88: Handheld Operator Function
Shanghai STEP Electric Corporation Fig. 5.3 the integrated device and handheld operator Please note: 1) The connection of operator (including plug-in and pull out) can be done in hot plug mode when the integrated device power on. 2) Do not knock or drop the operator and not to use it in bad environment. -
Page 89: Introduction To Display Interface Of Lcd Hand-Held Operator
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Function 1. Return to elevator status interface when it is not in status interface 2. Enter fault inquiry interface from elevator status interface 1. Return to elevator status interface from fault inquiry interface Shortcut 2. - Page 90 Shanghai STEP Electric Corporation Table 5.6 the type and main content of display interface Main content Interface name Mode selection interface The first status when power on and all well connected. Operator mode Mode selection select, for the integrated device ,please press enter button to enter...
- Page 91 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 5.2.4.2 Operations from power on to elevator status window Please refer to the following steps to view the elevator status after the correct connection between handheld operator and main board: Start...
- Page 92 Shanghai STEP Electric Corporation Login =============== Press 2 times Login =============== Password input is finished Login =============== Log in, and enter elevator status Normal Simplex === 00000088 === 1 Floor 0.00m/s Door Locked 5.2.4.3 Function status switch Press F1 key to return elevator status window if is not in error record window. Users can select...
- Page 93 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The menu structure of the handhold manipulator of AS380 integrated drive controller Elevator status display ENTER Parameter Intelligent Value-added Change Monitor status Debug Options Reset command ReLogin classification debugging function password...
- Page 94 Shanghai STEP Electric Corporation Table 5.8 how to view failure history Step Operator status Remark ------ auto Simplex Elevator status window === 00000018 === 1 Floor 0.00m/s Door Locked Enter function selection window Fun. Select =============== → Monitor Running status...
- Page 95 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Para. setup =============== → para summary Press Control para reset times Para summary =============== Check the parameter F value F0 = 0.550m/s2 acc slop rate Check the next parameter Para summary...
- Page 96 Shanghai STEP Electric Corporation --------- Elevator status window Auto Simplex === 00000018 === 1 Floor 0.00m/s Door Locked Enter function selection window Fun. Select ============== → Monitor Para. Setup Press key to realize function selection Fun. Select ============== → Para. Setup...
- Page 97 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Table 5.11 the operation method of car call function Step Operator status Remark ------ Elevator status window auto Simplex === 00000018 === 1 Floor 0.00m/s Door Locked Enter function selection window Fun.
- Page 98 Shanghai STEP Electric Corporation auto Simplex === 00000018 === 1 Floor 0.00m/s Elevator status window Door Locked Para. setup =============== Eenter Choose intelligentize → Intelligentize Control para reset Intelligentize Eenter → Level Adj Press to select upper or lower item Lvl.Micro Adj...
- Page 99 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Enter <intelligentize>menu，as the table below，enter leveling micro adjustment window 2） modifying leveling micro adjustment parameter Table 5.13 leveling micro adjustment application method Step Display on operator Remarks auto Simplex === 00000018 === 1 Floor 0.00m/s...
- Page 100 Shanghai STEP Electric Corporation micro parameter can be changed according to the modified value synchronously Lvl.Micro Adj Eenter Eenter Confirm the change 0 mm When the up or down deviation for each floor are similar, use leveling adjustment parameter to adjust leveling, when there are individual layers are not allowed, use leveling micro adjustment parameters to adjust.
- Page 101 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 5.7 create ―para‖ folder used to save parameter list under root directory before parameter copying 2) under directory ―H:\para\‖，create new folder，folder‘s name is the combination of number1-8 or alphabet，this name named by type of the elevator，as below：List1 folder.
- Page 102 Shanghai STEP Electric Corporation Fig 5.9 copy or create txt parameter list file under H:\para\List1 Including： 1) common parameter list，file named：ALL.txt； 2) special parameter list，use 1-8 bit character naming，only need to list the parameter which is different from the common parameter list 3) txt document Content Formats：...
- Page 103 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4）create User folder under ―H:\para\‖，as the picture above，enter User folder，create new document（100 at most） ，document named：00.txt-99.txt。this folder is used to save download parameter Fig 5.11 create new document under H:\para\User After connect handheld operator and main board and login in，Steps are as follows: 1) enter <intelligentize>menu，as the table below，enter parameter select menu：...
- Page 104 Shanghai STEP Electric Corporation Intelligentize → Press to select upper or lower item Para. Copy IO Definition Copy 3 times Para. Copy Eenter Enter parameter copy window → Para. List Upload to MB 2) Parameter list： after select the folder and document which is used to check parameter， press down button to check parameter，for example, check 600_1000.txt in folder List1，operator...
- Page 105 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Para. List Eenter Press enter to affirm Folder List1 Para. List Check document name document .txt 800_1750 Para. List Eenter Select parameter document document .txt 800_1750 Para. List document Press to select upper or lower item .txt...
- Page 106 Shanghai STEP Electric Corporation Table 5.16 Upload parameters to mainboard in intelligentize mode Step Display on operator Remarks Para. Copy —— → Para. List Upload tp MB Para. Copy Press to select upper or lower item → Upload to MB...
- Page 107 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 4) Parameter download to operator：in order to make it easy to operator differentiating the txt document in USB, Download operation contains a document description, this description display at the first line in document. Downloading parameter can be operated in ―User‖...
- Page 108 Shanghai STEP Electric Corporation Dnload to OP Press to modify character Doc. description 02 .txt Press to change place Dnload to OP Eenter Doc. description 07 .txt Dnload to OP Please input check code 5678 Pls. Input: 5678 Dnload to OP Eenter Pls.
- Page 109 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Monitor status =============== Eenter → drive conditon. Enter Elevator monitor status Car call fucntion Monitor status Press to select upper or lower item → Fault record Shaft data 4 times Err.Code...
- Page 110 Shanghai STEP Electric Corporation time：Y16-Y31 time：TY0-TY15 Err.Code ============= status、floor、direction Auto 4Flr. Direction Err.info. ============= Elevator hoist way location、encoder pulse code location 2196 Pulse Err.Info. Datum speed、feedback speed datum spd. 0.79m/s FBK spd. 0.80m/s 3) Special failure information check, according to the failure determine whether there is a special information to this failure, or else cannot enter by pressing ENTER, for example: over speed failure can check 6 groups information, as below：...
- Page 111 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Table 5.21 self-study display Step Display on operator Remarks auto Simplex === 00000018 === 1 Floor 0.00m/s Door Locked Flr. Down Sw. 2Lv. 2Flr.Max. 4120 8Flr.Min. 1290 Study Success If the self-study data is the same as the practical data, self-study...
- Page 112 Shanghai STEP Electric Corporation Noted Flat board too short length 87mm Press to select upper or lower item Up/Dn change page Study Success If the self-study data is the same as the practical data, self-study Eenter ENTER: Affirm Eenter ESC: Back back.
- Page 113 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Users must enter check code 5678 to prevent mishandling, Reset Para. F operation like entering password. =============== Pls Input 5678 Enter check code 5678 Reset Para. F =============== Pls. Input 5678 Press ENTER for reset, if it successes, ―Reset successful‖...
- Page 114 Shanghai STEP Electric Corporation Time Setup =============== 09Y 10M 10D Press 09:20:30 times Time Setup =============== 09Y 10M 10D 09:20:30 Time Setup =============== 09Y 10M 10D Press 15:20:30 times Time setup =============== 09Y10M10D 15:20:30 Operation of password modification is very similar with the operation of parameter F modification.
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Page 115: Chapter 6 Introduction To The Supporting Products
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 6 introduction to the supporting products In the following Table 6.1, AS 380 series elevator integrated drive controller‗s supporting materials are tabulated for users making choices in accordance with the specific configuration of... -
Page 116: Car Top Control Board Sm.02/H Introduction
Shanghai STEP Electric Corporation Endat PG card AS.L06/L For synchronous motor For elevator control, including AS380 control cabinet Elevator control cabinet Optional and the all accessories in the cabinet Standard group Group control board SM-GC For elevator group control from 3 to 8 unit... -
Page 117: Car Top Control Panel Sm 02/H
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 6.2 car top control baseboard installation dimension 6.1.2 Car top control panel SM 02/H Table 6.1 car top control panel SM.02/H plug-in specification Car top control panel SM-2/H plug-in specification Pin No. - Page 118 Shanghai STEP Electric Corporation Socket No Port No Definition Remark CANL blue Connecting car top extension board Out put JP3.2-JP3.3 common port Output HY0，down arrival gong Output HY1， upper arrival gong Output 0V Output 24V Input JP4.2-JP4.3 common port Input HX0，front door close in place...
- Page 119 DC24V, current capacity 50mA. The 8-bit binary coding provides as many as 255 output status in accordance with STEP WORD BANK for display, namely, supposing t that user set B1 for the first floor display, the corresponding display code is 60. The JP7 output signal is to transform the decimal bit of 60 into binary bit before outputting.
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Page 120: Car Top Extension Board Sm09I0/B Introduction
Shanghai STEP Electric Corporation 6.2 car top extension board SM09I0/B introduction 6.2.1 Car top extension board SM09IO/B outside view and installation dimension Fig 6.3 car top extension board outside view... -
Page 121: Car Top Extension Board Sm09Io/B Plug-In And Port Definition Introduction
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 6.4 car top extension board installation dimension 6.2.2 car top extension board SM09IO/B plug-in and port definition introduction Table 6.3 car top extension board SM09IO/B plug in specification Car top extension board... -
Page 122: Car Controller Panel Sm.02/G Introduction
Shanghai STEP Electric Corporation Port Point Definition Remark Input HX11，backup JP4.1-JP4.2 Input common port,0V Input HX12，backup JP5.1 Input common port,0V Note: Thouth the same definitions for front door output of JP7, JP8, JP8 on SM.09IO/B board can be found in that of the SM.02/H board, the related front door definitions (optocoupler output) on SM.02/H board is not the relay output, which might not drive the DC door machine. -
Page 123: Car Control Board Sm.02/G Plug-In And Port Definition Introduction
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 葫芦孔 Fig 6.5 car control panel installation dimension 6.3.2 Car control board SM.02/G plug-in and port definition introduction Table 6.5 car control board SM02/G plug-in specification Car control board Socket No... - Page 124 Shanghai STEP Electric Corporation Input GX2, Independent Default NO Input GX3, attendant by-pass Default NO Input GX4, firemen Default NO Input JP5.1-JP5.5 signal common Default NO source Negative pole of power supply for door-opening indicator light positive pole of power supply for...
- Page 125 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Socket No Terminal No Definition remark Output GY5， standby Output JP9.1 common port Input GX7， standby Input GX8， standby Input GX9， standby Input power supply need to connect the power supply of switch +24V Input GX10，...
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Page 126: Instruction Control Board Sm-03
Shanghai STEP Electric Corporation 6.4 instruction control board SM-03 6.4.1 Instruction control board SM-03 outside view and installation dimension Fig 6.8 instruction control board outside view 葫芦孔 Fig 6.9 instruction controller board installation dimension 6.4.2 Instruction controller board SM-03 plug-in and port... - Page 127 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Table 6.7 instruction control board plug-in specification Instruction controller board Socket No Model JP1/JP2/JP3/JP4/JP5/JP6/JP7/JP8 CH2510-4 JP9/JP10 14 pin parallel dot-matrix socket Table 6.8 instruction control board port definition … the definition of 1#...
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Page 128: Call & Display Control Board
Shanghai STEP Electric Corporation 6.5 call & display control board 6.5.1 call &display control board SM.04VR/K SM.04VR/K outside view and installation dimension Fig 6.11 SM.04VR/K outside view 16.5 136.5 161.5 182.5 Fig 6.12 SM.04VR/K installation dimension ◌SM-04-VRF plug-in specification and port definition Table 6.9 SM.04VR/K plug-in specification and port definition... -
Page 129: Call& Display Control Board Sm-04-Hsc
Instruction Manual for AS380 Series Elevator Integrated Drive Controller downward call button port (pin 1,2 as button lamp indicator, 1 as ―-―, 2 as ―+‖, pin 3 CH2510- and 4 as button input stop indicator( hall)/overload output (car) and elevator lock input port (pin 1,2 as CH2510- button lamp indicator, 1 as ―-―, 2 as ―+‖, pin 3 and 4 as normal open contact input of... -
Page 130: Call & Display Control Board Sm-04-Vhl
Shanghai STEP Electric Corporation 25.25 136.5 161.5 182.5 Fig. 6.18 Mounting Dimensions of SM-04-HSC ◌ Terminal Definition and Plug-in Specification on SM-04-HSC Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ and Pin 4 for CH3.96-4... - Page 131 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig. 6.19 outside View of SM-04-VHL Fig. 6.20 Mounting Dimensions of SM-04-VHL ◌ Terminal Definition and Plug-in Specification on SM-04-VHL...
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Page 132: Call & Lcd Control Board Sm-04-Ul
Shanghai STEP Electric Corporation Table 6.13 Terminal Definitions and Specification of SM-04-VHL Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ and Pin 4 CH3.96-4 for TXA- respectively. Down-call terminals, of which Pin 3+ and Pin 4- for button indicator, Pin 1 and CH2510-4 Pin 2 for button input. - Page 133 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Dimension specification：Outside Dimension: 160 x 109 cm, LCD display dimension: 110 x 86 cm Working temperature：-10 degree---60 degree Working humidity：<95% 55 outside view and installation size Fig. 6.22 outside View of SM-04-UL ◌...
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Page 134: Car Call & Lcd Control Board Sm-04-Vl
Shanghai STEP Electric Corporation SW2.1 ON for setting number of passengers allowed boarding in car by pressing on up and down buttons, OFF for normal. SW2.2 ON for display in English, OFF for display in Chinese. SW5.1 ON for setting address codes by pressing on up and down buttons, OFF for normal. - Page 135 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig. 6.23 outside View of SM-04-VL16/A Fig.6.24 Mounting Dimensions of SM-04-VL16/A...
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Page 136: In-Car Sm-04-Vl/B3 Outside View And Installation Dimension
Shanghai STEP Electric Corporation Table 6.16 A SM-04-VL16/A plug-in specification and port definition Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ and CH3.96-4 Pin 4 for TXA- respectively. Up-call terminals, of which Pin 1- and Pin 2+ for button indicator, Pin 3 and CH2510-4 Pin 4 for button input. - Page 137 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig 6.25 SM-04-VL/B3 outside view Fig 6.26 SM-04-VL/B3 installation dimension...
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Page 138: Call& Led Display Control Panel Sm-04-Vsd
Shanghai STEP Electric Corporation Table 6.16 SM-04-VL/B3 plug-in specification and port definition Serial Descriptions Remarks Serial port, of which Pin 1 for TXV+, Pin 2 for TXV-, Pin 3 for TXA+ CH3.96-4 and Pin 4 for TXA- respectively. Up-call terminals, of which Pin 1- and Pin 2+ for button indicator, Pin 3 CH2510-4 and Pin 4 for button input. - Page 139 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 13.9 Fig 6.28 SM-04-VSD installation dimension ◌ SM-04-VSD plug-in specification and port definition Table 6.17 SM-04-VSD plug-in specification and port definition Serial Descriptions Remarks Program burning record slot/ RS232 communication port Serial communication port, in which pin 1 is TXV+, pin 2 is TXV-, pin 3 is CH3.96-4...
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Page 140: Call & Led Display Sm-04-Vrj
Shanghai STEP Electric Corporation 6.5.8 Call & LED display SM-04-VRJ SM-04-VRJ outside view and installation dimension Fig 6.29 SM-04-VRJ outside view 22.8 71.8 Fig 6.30 SM-04-VRJ installation dimension ◌SM-04-VRJ plug-in specification and port definition Table 6.18 SM-04-VRJ plug-in specification and port definition... -
Page 141: Miscellaneous (A List Of Display Codes)
Instruction Manual for AS380 Series Elevator Integrated Drive Controller standby CH2510-4 Program burning record slot/ RS232 communication port Set the address codes of the display Board with the jumper on, after that the jumper MUST BE REMOVED. Bridge S2.1 and S2.2 to use JP2 as the button of three-wire system, otherwise, used as button for four wire system. - Page 142 No 1[F]，2/3 Normal attendant symbol/otherwise Full-load Special Normal No 1[F]，2/3 Normal symbol/otherwise ◌ A List of Display Codes (by Standard STEP Word Bank) Display code list Code Display Code Display Code Display Code Display Code Display...
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Page 143: Sm.gc/C Board Introduction
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Code 167 168 Display Code 182 183 Display Code 197 198 Display Code 212 213 Display Code 227 228 Display Code 242 243 Display The definitions and display symbols of the terminals may vary with the edition. The above listing is the one based on the standard edition. -
Page 144: Basic Feature
Shanghai STEP Electric Corporation Group Control Cabinet SM.GC/C CAN1 CAN2 CAN3 CAN8 #8 Elevator #3 Elevator #2 Elevator #1 Elevator SM-01 CAN1 Switching relay board KAGC SM-04 SM-02 SM-04 SM-03 SM-04 Fig. 6.33 Group control system structre 6.6.2 Basic Feature 1) Smart Com Ⅱ... -
Page 145: Main Functions
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 2) Smart Com Ⅱ group control system is designed to control 8 elevators at the same time, and the max floor number of each elevator is 48. Therefore, it has an extensive scope of application. - Page 146 Shanghai STEP Electric Corporation parameter setting, the dispersion waiting function will proceed in following auto mode: When all elevators in the system have waited for one minute, the group control system starts dispersion waiting function: a. if there is no elevator at main landing and the floor below main landing, the system will send an elevator which can reach the main landing most easily to the main landing and wait with the door closed;...
- Page 147 Instruction Manual for AS380 Series Elevator Integrated Drive Controller preset, which can appoint the floors of each elevator responding to the instrucion, up call and down call. Note: Set another corresponding parameter to determine whether each scheme is initiated by an external switch or internal timing.
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Page 148: Input Of Call Button Signal And Control Of Call Button Light
Shanghai STEP Electric Corporation The so-called ―incomplete‖ means that split of down call is not complete too in the first case above. If the down call of the elevator that can go to underground floor is pressed down, indicating passengers heading to underground floor, so the call is split; only lights the down call button of elevator which could go down to underground floor, and the system only assigns the elevator who can go under to go to underground floor to give a response. -
Page 149: Treatment In Special Situation
Instruction Manual for AS380 Series Elevator Integrated Drive Controller registered, SM.GC/C will dispatch the elevator that has qualification of response to this call according to the pre-calculated result. The aim of this principle is to minimize the waiting time after call of each passenger. For this... -
Page 150: Instruction Of Group Control Board (Sm.gc/C)
Shanghai STEP Electric Corporation 6.6.7 Instruction of Group Control Board (SM.GC/C) 6.6.7.1 Outside View and Components of Group Controller JP4.4, Isolation Input +24V Void voltage common X0~X7 If SW1, 2 both ON, JP4, port input input port input programming through... - Page 151 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.6.7.2 Introduction of Components Figure 6.35 Drawing for introduction of components Specific names are described in the following table. Table 6.19 Introduction of components of group control board Name Function Remarks...
- Page 152 Shanghai STEP Electric Corporation 6.6.7.3 Dimensional Drawing of Group Control Board Material: FR4 epoxy resin. Board thickness: 2.0 mm. Figure 6.36 Dimensional drawing...
- Page 153 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.6.7.4 Electrical Specification 6.6.7.4.1 Switching Input Table 6.20 The swiching input specification 8 (plug-in terminal) Number of input points Input form Common anode, low level input is valid ≤ 6V Absolute conduction Input voltage ≥...
- Page 154 Shanghai STEP Electric Corporation Position Port No. Port definition Corresponding LED No. 4 elevator in group control system Communication power positive port of JP2.5 TXV4+ No. 4 elevator in group control system JP2.6 Void Communication signal negative port of JP2.7 TXA3- No.
- Page 155 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Position Port No. Port definition Corresponding LED Communication signal positive port of JP3.8 TXA3+ No. 7 elevator in group control system Communication power negative port of JP3.9 TXV3- No. 7 elevator in group control system Communication power positive port of JP3.10...
- Page 156 Shanghai STEP Electric Corporation Position Code Port definition Corresponding LED JP4.14 Reserved D242 JP4.15 Up peak service switch D241 JP4.16 Service floor switching scheme II switch D240 JP4.17 Service floor switching scheme I switch D239 JP4.18 Down peak service switch D238 JP4.19...
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Page 157: Connection Method Of Group Control System
If the total floors, stop floors or serial number of elevators in the group control system are changed which are discordant with the agreement of the contract in the site, please inform Shanghai STEP Electric Co., Ltd. Oherwish, unpredictable problem would happen, and the group control would fail. -
Page 158: Instruction Of Group Control Program To Setup Parameters
Shanghai STEP Electric Corporation 2) Setting of Wire Jumpers Prior to group control operation, please connect ―J1‖ in the main board with wire jumper for short circuit of terminal resistor of two wires for TXA+, TXA- serial communication. 3) Measurement of Resistance After setting the wire jumpers, please measure the value of the terminal resistance to ensure the subsequent commissioning. - Page 159 Fig. 6.41 Choose the installation patch and the user Click ―Browse…‖ to choose the installation patch, select ―Everyone‖ to allow every user to use, or Just me to allow active user to use this software only. Click ―Next‖, go to next step.
- Page 160 Shanghai STEP Electric Corporation Fig. 6.42 Confirm the installation Click ―Next‖ to confirm installation. Enter into the installation page, and subsequently the page of installation complete. Fig. 6.43 Intallation complete Click ―Close‖, and complete installation.
- Page 161 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 3. Program Entry As shown in following figure, double click GroupSet.exe on the desktop, pop up the main window of program, and enter the parameter setup screen. Fig. 6.44 Click the GroupSet program shortcut key on the desktop Click ―Eng.‖...
- Page 162 Shanghai STEP Electric Corporation 6.6.10.2 Setup of specification parameters of group control service Click this tab, enter setup of Restore parameters on all detailed service specification tabs to default state Select 0, 1, or 2 only Number of top floor or...
- Page 163 Instruction Manual for AS380 Series Elevator Integrated Drive Controller down elevators in group control are inconsistent. When using partially incomplete split, the contents in 12 & 13 item shall be also set cooperatively. Moreover, it is shoud be stipulated which elevators with overall floors are set in group Y, and others are set in group X.
- Page 164 Shanghai STEP Electric Corporation of elevators is as shown in following table (speed in m/s). Table 10.1 The rated speed code Speed 1.75 Code 12) Numbering of Single Elevator: The elevators are numbered as A, B, C, D, E, F, G and H, and they represent #1-8 elevators in order.
- Page 165 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.10.4.3 Setup of Parameters on Service Layer Setting Tab Click this tab, enter detailed setup of service floor After selecting one single elevator, check the service floor Service Scheme 1 Scheme 1...
- Page 166 Shanghai STEP Electric Corporation window shown in 10.4.4 is set to OFF, it is enabled while external input points are switched on (JP4-17 and common port JP4-12 switched on); (2) or if ―Time controlled service floor scheme 1‖ in the window shown in 10.4.4 is set to ON, it is enabled by internal timing.
- Page 167 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.10.4.4 Parameter Setup on Extended Setting Tab Click this tab, enter extension setup Fig. 6.48 Extended setting tab Click ―Extended setting‖ tab, and enter the detailed setup screen for extended parameters.
- Page 168 Shanghai STEP Electric Corporation 9) Read: Read the parameters set and saved last time in this window from the group control board. 10) Set: Save the currently set parameters into the group control board in this window. If any parameter is modified, it is necessary to click this button to transfer the set parameters to the group control board for storage, and then parameter setup finishes.
- Page 169 Instruction Manual for AS380 Series Elevator Integrated Drive Controller data in the right half part of the frame. 2) Time Controlled Up Peak Service Function (Set UPS Time): Set whether this function is and controlled and activated by an internal automatic timer or external input point. ON: enabled by self-timing;...
- Page 170 Shanghai STEP Electric Corporation 6.10.4.6 Group Control Version Information Tab Click this tab, view the version information of group control Fig. 6.50 Group control version information tab Click ―Group control version information‖ tab, and enter to view the group control version information.
- Page 171 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 6.10.4.7 Instruction and Precautions of Old Version Checkbox Fig. 6.51 Old version checkbox After clicking ―Old version‖ checkbox, the clock tab and the group control version information tab disappears, and all functions on the clock tab fail.
- Page 172 Shanghai STEP Electric Corporation...
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Page 173: Chapter 7 Parameter Table Of Integrated Drive Controller
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 7 Parameter Table of Integrated Drive Controller 7.1 F Parameter List Table 7.1 F Parameter List Factory Name Scope Unit Remarks Setup Accelerating slope 0.550 0.200～1.500 Decelerating slope 0.550 0.200～1.500 S curve T0 (initial S angle time 1.300... - Page 174 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Service floor 1 (Set up if 1～16 65535 0～65535 × floors are secure) Service floor 2 (Set up if 17～32 65535 0～65535 × floors are secure) Service floor 3 (Set up if 33～48 65535 0～65535...
- Page 175 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Factory Name Scope Unit Remarks Setup Up leveling adjustment (50 to 0～240 refernece value) Down leveling adjustment (50 to 0～240 refernece value) Zero speed brake delay 0～10.00 0.01s Arrival distance by arrival gong 1200 0～4000...
- Page 176 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Time section floor blockade F133 0-65535 closure time set Service floor 1 (Floor 1~ 16) F137 65535 0～65535 × when NS-SW function is set. Service floor 2 (Floor 17~ 32)
- Page 177 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Factory Name Scope Unit Remarks Setup IC card function in the car corresponding to IC card F172 0～65535 × swiping need on Floor 33～ Creeping speed at startup F175 0.006 0～0.100...
- Page 178 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Medium speed PID adjustor F218 120.00 0.00～655.35 × incremental P2 Medium speed PID adjustor F219 25.00 0.00～655.35 × integral I2 Medium speed PID adjustor F220 0.20 0.00～655.35 × differential D2...
- Page 179 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Factory Name Scope Unit Remarks Setup Default protection in case of short Confirmation times for short circuit of braking resistor for F250 0～65535 Time circuit of braking resistor more than 10 times in a given...
- Page 180 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Internal test parameters, do not F249 Spare modify Read-only, the calibration factor of three-phase current balance coefficient will automatically change. The synchronous motor may trigger the self study Three-phase current balance...
- Page 181 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Factory Name Scope Unit Remarks Setup Set the max power output, F255 Motor power coefficient 50~400 generally do not need to change When F245=5, F246~F255 have the following meanings Stator resistor of asynchronous...
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Page 182: Definition Of Function Parameter
Shanghai STEP Electric Corporation 7.2 Definition of function parameter F0 —— Accelerated speed. The acceleration slope rate is the slope rate of linear accelerating section between T0-T1, F1 —— Decelerated speed. The deceleration slope rate is the slope rate of linear Decelerating section between T2-T3 F2 ——... - Page 183 Instruction Manual for AS380 Series Elevator Integrated Drive Controller The following is the example explaining the setting method of parameter F10 and F11 Suppose that there are two elevators in parallel connection in a building. Elevator A serves 15 floors above ground only while Elevator B serves 15 floors above ground and 2 floors underground.
- Page 184 Shanghai STEP Electric Corporation automatic leveling searching is inspection speed. F14—— door-closing delay 1. When the elevator responds to landing call, the door will keep opening within the setting time duration. The door will close when the timing end. The function valid only without attendant F15——...
- Page 185 Instruction Manual for AS380 Series Elevator Integrated Drive Controller another）during the actual operation. Therefore there is no need to calculate the value. F27—— Car wall-mounted control board input selection. Constant open/close setting for switch input point GX0-GX15 of car board. It is 16 bit data. The bottom bit for GX0, The ceiling bit for GX15.
- Page 186 Shanghai STEP Electric Corporation operation. Therefore there is no need to calculate the value. F30—— service floor 2, F30 value set whether the actual floor sequence from 17th to 32nd is allowed to park or not. It is 16 bit data. The bottom bit for the 17 floor, the ceiling bit for 32nd floors.
- Page 187 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Bit 3 set as 0: main board input point X15 as fire return switch input point. Bit 3 set as 1: main board input point X15 as firefighter operation switch Input point.
- Page 188 Shanghai STEP Electric Corporation Among which: Bit0 set as 1, buzzing inside car when pressing call button Bit0 set as 0, no buzzing inside car when pressing call button. Bit1 set as 1, the corresponding inductor button inside car flash to the floor with call registration.
- Page 189 Instruction Manual for AS380 Series Elevator Integrated Drive Controller opening or not. The lowest position corresponds to the rear door of the 33rd floor. The highest position corresponds to the rear door of 48 floor F192——rear door opening allowed. 4. Setting whether the floor 49-64 (floor sequence) allowed opening or not.
- Page 190 Shanghai STEP Electric Corporation F74——Light load height gain. Ranges from 0 to 1024. The default value is 512. F75——Heavy load height gain. Ranges from 0 to 1024. The default value is 512. Note 1: The parameter F70～F75 is only valid when the F164 set as 0,3,4. Namely: the above...
- Page 191 Instruction Manual for AS380 Series Elevator Integrated Drive Controller the disabled call all can be provided. The address of 1～64 correspond to the front door call of the floors 1～64. The address of 65～128 correspond to that of rear door call, 129～192 correspond to the disabled call.
- Page 192 Shanghai STEP Electric Corporation the value from 49 floor to 64 floor. The lowest floor corresponded to floor 49 The highest floor corresponded to 64 floor. When the bit is set as 1, the corresponding floor will be non-service floor during the switch validity. The instructions and call signal from the floor can not be registered.
- Page 193 Note 1: When F164 is 0～3 , the load-weighing device is model DTZZ-III-DC-SC or DTZZ-II specialized for STEP corporation. The weighing signal is transmitted to main board through CAN. When F164 is 4, the elevator is without electronic weighing device but mechanic weighing switch. When F164 is 5 and 6, the elevator...
- Page 194 Shanghai STEP Electric Corporation quantity input port through analog quantity of DC 0～10V. Note 2: When F164 is 0,2,4,,5, the over-load, full-load, light-load switch signal is acquired through inputted switching value signal. When F164 is 1,3,6, the over-load, full-load, light-load switch signal is calculated based on inputted weighing signals.
- Page 195 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F187 to show various kinds of monitoring items. Take the 00000088 in the following figure as example. F187 set as 0: to display the running times of elevator F187 set as 1: to display the interference evaluation. The meaning of the counting is to record the interference situation of last time running.
- Page 196 Shanghai STEP Electric Corporation non-loaded at the bottom floor, the required compensation load set by F193 will make the elevator startup in best condition. F194 is the bottom-floor full-load compensation adjustable parameter, F195 is the top-floor non-load compensation adjustable parameter.
- Page 197 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F215——low speed PID adjustor incremental P1 F216——low speed PID adjustor integral I1 F217——low speed PID adjustor differential D1 F218——medium speed PID adjustor incremental P2 F219——medium speed PID adjustor integral I2 F220——medium speed PID adjustor differential D2 F221——high speed PID adjustor incremental P3...
- Page 198 Shanghai STEP Electric Corporation Frequency converter output a phase of zero speed torque holding during the Period from the end of excitation to given speed. The parameter determine Action time of three zero servos PID parameter of F212、F213 and F214 The action time of zero servos is as following figure 7.4...
- Page 199 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F230—— compensation torque gain. The frequency convertor calculate the actual torque compensation value on the basis of the compensation value given by the control system and also increased/decreased by the F230 parameter gain, when there is startup pre-load compensation function.( when F230 bigger than 100 is referred to as...
- Page 200 Shanghai STEP Electric Corporation 6.2KHz F238—— adjustor mode. Generally the default value is 1. The standard adjustor mode F239—— output torque limit. It set the limit value of output torque. It is percentage data of rated torque. the default value is 175（175％）...
- Page 201 Instruction Manual for AS380 Series Elevator Integrated Drive Controller adopted at the beginning of on-sit adjustment and setting. Meanwhile, it is impossible to improve the capacity of power supply at the working place. Under such circumstance, users can confirm that the charging relay of frequency converter is ok if they can hear the sound of relay close and open inside of frequency converter when the frequency convert is power-on or power-off.
- Page 202 Shanghai STEP Electric Corporation KMY closing command to make the contactor closed. Then the operator will display ―studying‖ for 30 seconds while conducting three-phase current sensor self-calibration. The operator will display ―study complete‖ when study successfully. At this time set the F245 to 2, and obverse the F250 to be the value between 800 and 1200 (1000 not allowed).
- Page 203 Instruction Manual for AS380 Series Elevator Integrated Drive Controller current exceed the setting value and the over current time duration exceed that set by the F254. F254—— high-speed over current time. The time duration of motor high-speed over current F255—— Frequency dividing coefficient of encoder. This parameter selects the frequency dividing output coefficient of PG card, the default value is 0.
- Page 204 Shanghai STEP Electric Corporation...
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Page 205: Chapter 8 Elevator Elevator Commissioning Guide
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 8 Elevator Elevator Commissioning Guide This chapter provides the guide for operation of elevator. Following the operation procedures described in this chapter to complete the design, installation, wiring, parameter setting and commissioning of elevator quickly. - Page 206 Shanghai STEP Electric Corporation ！ Danger ◉ don’t remove the shell when power is on Or it may cause risk of electric shock. ◉ Do not reset alarm signals until operating signals are surely cut off Or it may cause risk of injury.
- Page 207 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 8.1 simplified adjustment and setting diagrams A new elevator equipped with AS380 series elevator integrated drive controller Manufactured by shanghai step electric co,ltd. The adjustment procedure of the Electric control and drive is as follow:...
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Page 208: Check Before Power On
Shanghai STEP Electric Corporation 8.2 Check before Power on After installation of electrical control systems, electrical parts must be checked: 1. Check the connection of all parts, according to the user manual and electrical schematic diagram. 2. Check whether the strong current part and the weak current part are connected. Check the resistance between various voltage circuits with ohm grade of a multimeter, and the grounding resistance should be ∞. -
Page 209: Checks After Power On
Instruction Manual for AS380 Series Elevator Integrated Drive Controller (5) Communication lines and power lines go separate trunking (6) Group control communication lines of parallel connection and power lines go separate trucking (only parallel connection or group control elevator) 8.3.2 Checks after Power on 1. - Page 210 Shanghai STEP Electric Corporation (3) Align the cursor with "parameter reset" command and press Enter key, the system will complete parameter reset immediately. After parameter reset, all the parameters are changed into factory default values. Configure the basic parameters on the basis of parameter reset, and the other parameters are set to be the factory default values, to ensure normal and reliable operation of the system.
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Page 211: Motor Parameter Self Study
Encoder phase angle data, therefore, there is no need for motor auto-tuning of Encoder phase angle. Note that: every time AS380 series elevator integrated drive controller is used to control synchronous motors, it will automatically capture Encoder information at its first running after powered on, which takes 2 seconds or so. -
Page 212: Test Run Of Slow Car
Shanghai STEP Electric Corporation (2) Correctly power on for AIO; (3) Confirm that the safety loop and lock loop are in a normal connected state; (4) The Auto / Inspection (or emergency power operation) switch is in position of Inspection (or emergency power operation): (5) Select "induction motor self study"... -
Page 213: Car Top Inspection Operation
Instruction Manual for AS380 Series Elevator Integrated Drive Controller wrong direction, first check whether the up and down buttons are correctly wired: JP8.3 of AIO motherboard should be connected to upward button signal, JP8.4 should be connected to the downward signal button. If correctly wired, change the F234 motor phase sequence parameters (from 0 to 1or from 1 to 0). -
Page 214: Check Of Can Communication Lines And Setting Of 04 Board Address
Shanghai STEP Electric Corporation 8.5.3 Check of CAN Communication Lines and Setting of 04 Board Address 1. Check of communication terminal resistance: (1) Confirm that the terminal resistance between the CAN 1 communication port TXA + and TXA- is 60 ohms (inside the car and outside the hall there is a respective jumper terminal resistance of 120 ohms). -
Page 215: Door Opening/Closing Adjustment
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 8.5.4 Door Opening/Closing Adjustment 1. Set the elevator to Inspection status and leave the lift car at the leveling position; 2. Send in door machine power; 3. Move the car door manually, monitor on the handheld Manipulator whether the door closing in place (HX0) signal and the door opening in place (HX1) signal work correctly;... -
Page 216: Express Car Operation
Shanghai STEP Electric Corporation to make leveling switch motion effectively and correctly when the leveling spile of each floor inserts; （5）The set norm. Open / norm. closed input of leveling switch is inconsistent with the actual one; （6）Wrong motion or wrong installation position of slow down switch (when the lift car is... - Page 217 Instruction Manual for AS380 Series Elevator Integrated Drive Controller and then force the safety loop relay not to release by any means. The system should be protected and not reset automatically; 4) Door lock loop relay adhesion protection (This function may not be tested if no door lock loop...
- Page 218 Shanghai STEP Electric Corporation Register several upper or down hall call signals, confirm: elevator can automatically close the door, start, accelerate, run, cut, decelerate, stop, cancel and open. (2) attendant running Testing requirement: turn the in-car switch to attendant status, and register several instructions.
- Page 219 Instruction Manual for AS380 Series Elevator Integrated Drive Controller elevator enter into firemen operation status. At this time, there is no auto door opening or closing motion automatically. When doing door closing operation in door complete opening status, keep pressing door-closing button or instruction button, and elevator will turn form door closing motion to door opening motion until door completely open.
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Page 220: Adjust Elevator Comfort
2) Tension of Guide Shoe In case the guide shoe is too tight, there will be step feeling, and it will generate brake feeling at stop; when guide shoe is too loose, the lift car will give shaking feeling. - Page 221 Sometimes improper assembly of tractor leads to poor mesh between turbine worm and gear; or long use wares the turbine worm and gear, causes axial movement in acceleration or deceleration and results in the step feeling in acceleration or deceleration. 7) Lift car balance Sometimes, the design or installation or other reasons lead to uneven weight of the lift car to slide to one side.
- Page 222 Shanghai STEP Electric Corporation Integrated drive controller uses original non-load sensor start-compensation technology, so even if there is no pre-load device for start compensation, it can also be adjusted by parameters to achieve good starting comfort. (a) Conventional method for adjusting starting comfort Under normal circumstances, adjust the inverter's zero servo PID parameters and the excitation time and other parameters, to improve the starting comfort.
- Page 223 Instruction Manual for AS380 Series Elevator Integrated Drive Controller When zero servo ends, AIO inverter gives the controller a signal with speed instruction, and the elevator begins to accelerate. F212, F213 and F214 are proportional (P0), integral constant (I0) and the differential constant (D0) of the zero servo regulator.
- Page 224 Shanghai STEP Electric Corporation 2) Comfort adjustment during operation By adjusting the PID regulator parameters at each speed segment in the elevator running process, the comfort can be improved. The adjusting parameters are as follows. Function Factory Name Content Scope...
- Page 225 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Set the switching frequency See the following parameter of PID regulator at low description. speed point, which is based on a percentage of nominal frequency. If the medium-speed rated frequency is 50Hz, the required...
- Page 226 Shanghai STEP Electric Corporation Impact of P (Propotional Constant) on the Feedback Tracking Increase of the integral constant I can enhance the system's dynamic response. Increase I if the overshoot is too large or the dynamic response is too long. But if I is too large, it may generate overshoot and oscillation of the system.
- Page 227 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Diagram 8.3 Elevator operation curve segment PI control chart Seen from the figure above, the PID regulator of this inverter is adjusted in three different speed sections, which facilitate the commissioning work. In case of poor comfort effect in high-speed section, it will be enough to adjust PID parameters in high speed section, which has little impact on the other two sections.
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Page 228: Leveling Adjustment
Shanghai STEP Electric Corporation cause "PGO" fault, or over-current fault, especially when lift car is fully or heavily loaded. Note: Properly reducing F0 and F1 will increase the comfort of the elevator, but also decrease the operational efficiency. Properly increasing the time of the four corners F2 ~ F5 can improve the comfort, but also decrease the operational efficiency. - Page 229 Instruction Manual for AS380 Series Elevator Integrated Drive Controller （4）In the actual adjustment, adjust one of the middle floors first until leveled up. Then, take this floor as parameter to adjust other floors. By adjusting the curve selection, proportional, integral gain as in the previous section, ensure that the stop position (that is, the stop position should have an error of ≤...
- Page 230 Shanghai STEP Electric Corporation ⑴ Select magnetic switch as leveling switch: ①Insert the leveling switch into the leveling spile deep enough to ensure that the action of leveling switch is effective and reliable; ②The verticality of the leveling spile is very demanding to ensure that it will not happen for leveling stop that only one leveling switch acts effectively, but the other has run out of effective motion range, which will affect the normal operation of elevator.
- Page 231 Instruction Manual for AS380 Series Elevator Integrated Drive Controller ④ When the elevator goes upward and downward respectively and arrives at every floor normally, record the height difference between the lift car sill and the hall door sill. When the elevator runs up: lift car sill higher means leveling excess, otherwise means leveling lack;...
- Page 232 Shanghai STEP Electric Corporation Single level runs downward, from Floor N-1 to Floor 1, the upward leveling deviation is recoded as Dn(N-1),...Dn(2),Dn(1) Calculate the current leveling position error of each floor X(2) = (Up(2) + Dn(2)) / 2; X(3) = (Up(3) + Dn(3)) / 2;...
- Page 233 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Check F21 (leveling sensor delay adjustment), the factory value: 6 mm. Below 1.75m / s, it can be set to 6mm when the elevator uses optical leveling sensor It can be set to 10 mm when the high-speed elevator (3.0m / s or above) uses optical leveling sensor It can be set to 16 mm when the high-speed elevator (5.0m / s or above) uses optical leveling...
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Page 234: Method For Adjusting Pre-Load Weighing Compensation At Elevator Start
See its start features as shown in Diagram 8.8. Fig 8.8 Compensation characteristic diagrams for no load sensor startup Although, under normal circumstances, AS380 series integrated drive controller does not need pre-load weighing device. However, on some occasions, in order to obtain overload and full load signal, analog signal weighing device is installed;... - Page 235 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Function Name Content Scope Factory Setup Remarks Code Type of weighing 0～99 × See the following F164 device descriptions for details Light load uplink 0-300 gain Light load lowlink 0-300 gain...
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Page 236: Use Of Dtzz-Iii-Dc-Sc
When DTZZ-III-DC-SC model weighing device is chosen, its weighing data is sent to the control system in AS380 series AIO via CAN communications. Based on the values of the three adjustment parameters F70-75, the control system calculates the final exact compensation data to the inverter in AIO, and the inverter makes torque starting compensation directly based on this data. -
Page 237: Use Of Non-Dtzz-Iii-Dc-Sc Weighing Device (F164 Set To 1, 2, 5 Or 6) To Compensate Or Adjust The Start
Step 1, based on the actual activity scope of the device, set a correct data in 10～60 by F41; Step 2, have lift car no-loaded, set F41 to 1, the weighing device carries out no-load self study. -
Page 238: Simple Compensation By Using Light-Load And Heavy-Load Switch (F164 Set To 4)
Shanghai STEP Electric Corporation adjustment parameters F229 ~ F231, the inverter calculates the final actual torque compensation value and makes starting compensation. Therefore, in this case, it is necessary to adjust the three parameters F229 ~ F231. First, adjust the compensation offset parameter F231. Load the lift car to the balance load,... -
Page 239: The Adjustment Of Other Function
Instruction Manual for AS380 Series Elevator Integrated Drive Controller In the adjustment, load the lift car with 12% of its rated load, leave it stop at the leveling position on the bottom floor, set the Inspection speed to 0, adjust Parameter F193 (bottom no-load compensation) so that the lift car can maintain motionless when the Inspection starts;... - Page 240 Shanghai STEP Electric Corporation...
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Page 241: Chapter 9 Faults And Solutions
Or it may cause risk of electric shock. 9.1 The fault analysis of the integrated device control system Table 9.1 shows the fault code and analysis of AS380 series elevator integrated drive controller Table 9.1 Fault Code and Analysis Code... - Page 242 Shanghai STEP Electric Corporation Code Description Fault Cause Analysis In upward operation, the upper limit disconnected In upward operation, the elevator crosses the top level In automatic operation, the upper and lower limit switches are in action at the same...
- Page 243 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Code Description Fault Cause Analysis switch on the single level in the well learning Check the operation: the position of the downward deceleration switch on the single level is 150mm lower than the position of the downward deceleration switch...
- Page 244 Shanghai STEP Electric Corporation Code Description Fault Cause Analysis in the well learning, and the deceleration switch on three levels is not in action Only one-grade or two-grade deceleration switch installed, but three-grade deceleration switch configured (See F182) Check after self study or with power on: the position of the downward deceleration...
- Page 245 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Code Description Fault Cause Analysis Motor overheating Input signal at motor overheating point Skid for consecutive 0.5 seconds (upward speed feedback<-150mm, Motor reverse failure downward speed feedback>150mm) Failure 23 reported when speed feedback value is greater than allowable speed for 0.1 seconds...
- Page 246 Shanghai STEP Electric Corporation Code Description Fault Cause Analysis Motherboard has no drive signal on circuit contactor, but input signal is detected at input testing point (adhesion failure) Output contactor contact fault Motherboard has drive signal on circuit contactor, but input signal is not detected...
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Page 247: Fault Analysis Of Integrated Drive System
Instruction Manual for AS380 Series Elevator Integrated Drive Controller 9.2 fault analysis of Integrated drive system The fault code and analysis of drive system of AS 380 series elevator integrated drive controller is shown in table 9.2 Table 9.2 drive system fault code table... - Page 248 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description Open phase for output Check the motor and output wiring for loose connections Acceleration time is too Extend the acceleration time short Speed deviation Overloaded Reduce the load Current limit is too low...
- Page 249 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Power off, check whether the converter output side is consistent with the features of DC side terminal Low voltage in power grid Check the input power...
- Page 250 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description Excessive forward load or Check the external causes for load mutations load mutation Galloping in the field-loss Check motor status of synchronous motor Overspeed in Incorrect self study in angle...
- Page 251 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Motor coil short circuit Check motor Encoder fault Check encoder damage or not and wiring Encoder wrong phase Check encoder phase Motor wrong phase Check motor phase...
- Page 252 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description Failure signal on external External fault Check the external cause of the malfunction input Converter output side has Follow the operational rules and check the wiring of connection exception, miss,...
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Page 253: Chapter 10 Maintenance
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Chapter 10 Maintenance This chapter describes general information for maintenance of this product. ！ Danger ◉ Start operation 10minutes after it is disconnected to main in order to ensure at that time charge indicator lamp goes out or DC bus voltage is under 24V Or it may cause risk of electric shock. -
Page 254: Product Checkup
Shanghai STEP Electric Corporation 10.2 Product Checkup In case damages, troubles or other problems are found on product, please contact the agencies or out technical departments and provides the following information: 1) Product Type 2) Serial number 3) Purchase date The following information must be informed of: damage condition, unclear problems and troubles. - Page 255 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Check for broken or faded cover layer Conductor Visual inspection No abnormal Deformation of copper strip check for vibrating noise during Electromagnetic acoustic inspection No vibration noise operation contactor, relay Visual Inspection...
- Page 256 Shanghai STEP Electric Corporation...
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Page 257: Appendix A Emc Installation Guide
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Appendix A EMC Installation Guide From such aspects as noise control, wiring requirement, grounding, peripheral equipment surge absorption, leakage current, EMC Zoning, installation precaution, use of supply filter and disposal of radiated noise, this appendix describes the elevator integrated drive controller EMC design and installation guide for reference by elevator integrated drive controller users. -
Page 258: A1.3 Basic Measures For Noise Suppression
Shanghai STEP Electric Corporation A1.3 Basic Measures for Noise Suppression See attached Table A1.1 for basic noise suppression measures. Attached Table A1.1 Basic Noise Suppression Measures. Causes Measures Avoid arranging signal line and power line in duplex and in bundle. -
Page 259: A2 Requirements On Cable Laying
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Susceptible peripherals and their signal lines must be arranged far away from elevator integrated drive controller. Furthermore, the signal line shall be of type shielded line which shielding layer is properly grounded. -
Page 260: A2.2 Requirements On Cable Size
Shanghai STEP Electric Corporation A2.2 Requirements on Cable Size Greater cable size causes greater ground capacitance and greater ground leakage current. Therefore, motor cable with excessive cross-sectional area shall be used by derating so as to reduce output current (each increment of cross sectional area makes current decreasing by 5%). -
Page 261: A3.2 Precautions For Grounding Connection
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fig A3.1 Dedicated Ground Pole Among the above-shown four figures, (a) shows the optimal grounding method. Users are advised to use this method as practicably as possible. A3.2 Precautions for Grounding Connection (1) Use grounding cable of standard cross section as far as possible in order to minimize the grounding impedance;... -
Page 262: A5 Leakage Current And Countermeasures
Shanghai STEP Electric Corporation Fig 4.1 Use Requirements of Relay, Contactor and Electromagnetic Brake A5 Leakage Current and Countermeasures Figure A5.1 shows the wiring capacitance, motor capacitance, ground leakage current and line-to-line leakage current by the input/output side of elevator integrated drive controller. The intensity of leakage current depends upon the carrier frequency and capacitance. -
Page 263: A6 Suppression Of Radiated Emission
Instruction Manual for AS380 Series Elevator Integrated Drive Controller thermorelay. Especially when small capacity elevator integrated drive controller under 7.5Kw is used, and at the same time, long wiring (more than 50m) is provided, the increased leakage current is liable to make malfunction of external thermorelay. -
Page 264: A7 Guide For Use Of Power Line Filter
Shanghai STEP Electric Corporation A7 Guide for Use of Power line filter Power line filter may be used by heavy-noise protection devices and noise susceptible devices. A7.1 Functions of Power line filter (1) The power line filter is two-way low pass filter which only permits flowing of DC current or 50HZ operating frequency AC current but stops flowing of higher frequency electromagnetic interference current. -
Page 265: A9 Precautions For Electric Installation
Instruction Manual for AS380 Series Elevator Integrated Drive Controller filter and supply line AC reactor shall be installed. In order to meet the EMC directive, the interiors of control cabinet shall also be arranged in accordance with EMC requirements. In the drive system constituted by elevator integrated drive controller and motor, the elevator... - Page 266 Shanghai STEP Electric Corporation Fig A9.1 Electric Installation of elevator integrated drive controller In order to meet the EMC directive, the following notices must be taken: (1) Elevator integrated drive controller shall be installed in a cabinet where the base plates of elevator integrated drive controller and such peripherals as input filter will be secured on the rear panel in order to ensure good electric contact;...
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Page 267: A10 Emc Conformity
The slot holes on shielding cabinet shall be as small as possible within 15cm in length. A10 EMC Conformity The AS380 series elevator integrated drive controller conforms to the EMC directive as shown by attached Table A10.1 provided that suitable input/output filters and AC reactors (see ―Optional Parts‖... - Page 268 Shanghai STEP Electric Corporation...
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Page 269: Appendix B Function Parameter, Fault List Summary
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Appendix B Function Parameter, Fault List Summary This appendix summarize the function parameter, running situation and fault list, in order to make it convenient for the user to check and use. - Page 270 Shanghai STEP Electric Corporation Fire floor 1～64 × Base station return delay 0～65535 0 represents not open; time other numbers represents open and delayed time. Leveling switch motion 0～40 delay distance (full-speed) Single and Duplex return 1～64 × to base station Group control mode 0～3...
- Page 271 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Bit0: 0: ordinary firefighting, 1: Schindler fire mode Bit1: 0: fireman switch without lift car board; 1: fireman switch with lift car board Firefighting switch input Bit2: 0: ordinary definition and firefighting ×...
- Page 272 Shanghai STEP Electric Corporation Front door opening 65535 0～65535 × permission (opening setup value for 33 ～ 48 floors) F191 Front door opening 65535 0～65535 × permission (opening setup value for 49 ～ 64 floors) Rear door opening 0～65535 ×...
- Page 273 Instruction Manual for AS380 Series Elevator Integrated Drive Controller 0-1024 Light load height gain 0-1024 Heavy load height gain F115 Overtime opening door 3～30 F116 Overtime closing door 3～30 F117 Opening time for forced 0～1800 closing F118 Opening time 0～1800...
- Page 274 Shanghai STEP Electric Corporation F133 Time section floor 0-65535 blockade closure time set F137 Service floor 1 (Floor 1~ 65535 × 0～65535 16) when NS-SW function is set. F138 Service floor 2 (Floor 17~ 65535 0～65535 × 32) when NS-SW function is set.
- Page 275 Instruction Manual for AS380 Series Elevator Integrated Drive Controller F163 Choose whether × back-up power continues 0: stop running running after returning to 0／1 1: may continue the base in case of single elevator parallel running connection F164 Type of weighing device 0～99...
- Page 276 Shanghai STEP Electric Corporation F182 Slow down switch series 0～10 × 0: determine automatically by speed F183 Learn trip speed 0.800 0～1.000 F186 Creeping time at startup 0.50 0～10.00 F187 Monitor items × 0～255 F193 No-load compensation on 50.0 0～100.0...
- Page 277 Instruction Manual for AS380 Series Elevator Integrated Drive Controller incremental Encoder F210 Encoder type 0 / 1 / 2 × 1: SIN/ COS Encoder 2: Endat Encoder F211 Encoder pulse number 1024 500～16000 0.00～ Zero speed PID adjustor F212 130.00 ×...
- Page 278 Shanghai STEP Electric Corporation Filtering time for feedback F232 1～30 signal of encoder Feedback direction 1：positive sequence F233 0／1 × 0 ： negative sequence encoder 1：positive direction F234 Motor phase sequence 0／1 × 0：negative direction Motor no-load current Unnecessary to set up ％...
- Page 279 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Default protection in case of Confirmation times for F249 0～65535 Time inputting open phase for more inputting open phase than 35 times in a given moment Default protection in case of short...
- Page 280 Shanghai STEP Electric Corporation When F245=2, F246~F255 have the following meanings Internal test parameters, do not F246 Spare modify 0: 5 segment; 1: 7 segment; 2: < 40% rpm 7 segments, > 40% 5 segments At low speed, the AIO has too...
- Page 281 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Inverter stop decelerating and maintain the current speed if bus decelerating voltage is more than the setting F255 overvoltage threshold 0～800 value during the deceleration of inverter process, then continue decelerate once the voltage drop.
- Page 282 Shanghai STEP Electric Corporation Mutual inductor of asynchronous F250 Mutual inductor 0.0001 motor Motor stop and motor low-speed onvercurrent reported in case that Motor low-speed the motor speed is lower than F251 1500 0～65535 0.1% overcurrent threshold 20% of nominal speed, and the value and time duration of current surpass those of F252.
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Page 283: Fault Code And Analysis
Instruction Manual for AS380 Series Elevator Integrated Drive Controller F255 Spare B.2 Fault Code And Analysis Code Description Fault Cause Analysis Door lock disengagement in Safety loop in operation without door lock operation (emergency stop) In automatic operation, the upper and lower limit switches are in action at the... - Page 284 Shanghai STEP Electric Corporation switch on the single level in the well learning Check the operation: the position of the upward deceleration switch on the single level is 150mm higher than the position of the upward deceleration switch on the single level in the well learning...
- Page 285 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Check at stop: the position of the upward deceleration switch on the double level is 150mm lower than the position of the upward deceleration switch on the double level in the well learning...
- Page 286 Shanghai STEP Electric Corporation Only one-grade or two-grade deceleration switch installed, but three-grade deceleration switch configured (See F182) Check after self study or with power on: the position of the downward deceleration switch on three levels is 3/5 higher than the story height of the...
- Page 287 Instruction Manual for AS380 Series Elevator Integrated Drive Controller deceleration switch on the double level in the well learning Check the operation: the position of the downward deceleration switch on the double level is 250mm lower than the position of the downward deceleration...
- Page 288 Shanghai STEP Electric Corporation Failure 27 reported, when the action on the sensor for upper leveling floor is greater than the maximum effective protection distance or greater than the maximum invalid protection distance When the length of the leveling spile is less than 300mm: maximum...
- Page 289 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Motherboard has no drive signal on brake contactor, but open/close action is detected at brake switch input testing point (adhesion failure) Brake switch malfunction Motherboard has drive signal on brake contactor, but no open/close action is...
- Page 290 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description circuit, whether earthing is short circuit Open phase in output Check the motor and output wiring for loose Encoder fault Check whether the encoder is damaged or the wiring is...
- Page 291 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Open phase for output Check the motor and output wiring for loose connections Acceleration time is Extend the acceleration time short Overloaded Reduce the load...
- Page 292 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description in converter output side connection Output terminal is loose Electrical power is Adjust converter capacity or motor capacity small, 1 / 20 or less of the maximum applicable motor capacity in...
- Page 293 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description reverse Encoder is inconsistent with Change motor or encoder phase sequence in operation the motor phase sequence Motor reversal at start, and Current limit is too low, or the motor does not match...
- Page 294 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description Phase angle self-study Do phase angle self-study again incorrect Insufficient current when do Increase current gain of F247 as doing self-study phase self-study Error detected on circuit Replace driver board...
- Page 295 Instruction Manual for AS380 Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Output short circuit Check the wiring or the motor Encoder damaged or wrong Check the Encoder and the line Sincos Encoder lines failure Abnormal voltage on input...
- Page 296 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description Parameter error Modify the inverter parameters Parameter error Driver board hardware Current sensor Ask professional technical personnel for Inspection failure fault Braking resistor short circuit external Check the braking resistor connection...
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Page 297: Appendix C Inverter Complies With The Standards
EN12016.2004 Electromagnetic compatibility-Product family standard for lifts, escalators and passenger conveyors-Immunity. EN61800-3:2004：Power drive D of Part 3 3. ISO9001 Quality Management System Shanghai Sigriner STEP Electric Co., Ltd will manage its quality management system in accordance with the ISO9001 standards. - Page 298 Shanghai STEP Electric Corporation...
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Page 299: Notice To Customers
Instruction Manual for AS380 Series Elevator Integrated Drive Controller Notice to customers Dear customers: RoHS is the English abbreviation of the Restriction of the use of certain hazardous substances in electrical and electronic equipment. EU implemented the RoHS on July 1, 2006, it regulates the... - Page 300 Shanghai STEP Electric Corporation electronic products and equipments are generally below 20 years. 3 Abandoned disposal methods of electronic products When the various electronic products are abandoned, if disposed improperly, they will pollute the environment. Our company requires the customer to establish the recycle system according to the...
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Questions and answers
Encoder connection
The encoder connection for the STEP AS380 Series depends on the signal type:
1. Open Collector Signal: Connect encoder signals A+, A, A−, B+, B, B− using shielded cable. Ground the shield at the controller end.
2. Push-Pull Signal: Similar to open collector, connect A+, A, A−, B+, B, B− via shielded cable with grounding at the inverter end.
3. SIN/COS Signal (PG card AS.T024): Use encoders with SIN/COS differential output. Connect to the SIN/COS PG card terminals as shown in Fig. 4.25.
4. Endat Absolute Signal (PG card AS.L06/L): Connect to terminals JP3 (FA, V0, FB, V0, 12V) for Endat encoder models like Heidenhain 1313 or 413.
General Requirements:
- Shielded cables must be grounded at the inverter or control cabinet.
- Keep encoder lines separate from power and resistor lines.
- Ensure proper grounding to avoid interference or traction wheel slip.
This answer is automatically generated
As380 step error 45