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Blastrac BMP-200 Operating Manual
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Blastrac BMP-200 Operating Manual

Blastrac BMP-200 Operating Manual

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Operating Manual
BMP-200

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Summary of Contents for Blastrac BMP-200

  • Page 1 Operating Manual BMP-200...
  • Page 2 Blastrac Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T +31(0)30 - 601 88 66 F +31(0)30 - 601 83 33 E info@surfacepreparation.nl I www.surfacepreparation.com Technical data Safety instructions Nieuwegein General Transport Initial operation Operation Maintenance Electrical systems Fault diagnosis Spare parts...
  • Page 3 BMP-200 Operation Manual Technical Data Contents Chapter 1 1.1 Rating 1.2 Unit specifications 1.3 Operative range and correct usage 1.4 Stand-by power supply 1.5 Machine type designation 1.6 Advice for operators of the scarifier...
  • Page 4 Operation Manual BMP-200 Technical Data 1.1 Rating Unit / designation: Blastrac Scarifier Machine type: BMP-200 Manufacturer: Blastrac Utrechthaven 12 NL-3433PN Nieuwegein THE NETHERLANDS 1.2 Unit specifications Technical data Scarifier BMP-E200/400 BMP-E200/230 BMP-B200 Power 2,2 kW 1,85 kW 3,7 kW consumption...
  • Page 5 In these cases the user assumes all risks 1.4 Stand-by power supply (Generator) If the scarifier BMP-200 is operated using a generator, this generator must be operated in accordance with the current VDE directives (this...
  • Page 6 1.5 Machine type designation 1.6 Advice for operators of the scarifier When you use the scarifier BMP-200 it is possible to exceed the allowed scale of sound level of 85 db(A). If the scale of sound level reaches 85 db(A) or more, the operators and the persons who work in the surroundings must wear noise protection.
  • Page 7 BMP-200 Operation Manual Safety Advice Contents Chapter 2 2.1 Warnings and symbols 2.2 Organisational measures 2.3 Personnel selection and qualification 2.4 Safety precautions applicable to some operating sequences 2.5 Special work within the scope of use of the equipment and maintenance activities as well as repairs during operation 2.6 Definition of Safety off position...
  • Page 8 Operation Manual BMP-200 Safety Advice 2.1 Warnings and Symbols The following denominations and symbols are used in the Operating Instructions to highlight areas of particular importance: Symbol of operational safety. In these Operating Instructions this symbol will be shown next to all safety precautions that are to be taken in order to ensure prevention to life and injury.
  • Page 9 BMP-200 Operation Manual Safety Advice Warning against dangerous voltages. Indications relating to protective devices in electrical appliances. Indications relating to protective devices in electrical appliances. Instructions relating to periodical checks. Reference to important instructions contained in the Operating Instructions.
  • Page 10 Operation Manual BMP-200 Safety Advice 2.2 Organisational measures The Operating Instructions are to be kept near the location where the machine is located and must be within reach at all times! In addition to the Operating Manual general and legal regulations...
  • Page 11 BMP-200 Operation Manual Safety Advice If safety-critical changes occur to the machine or its working method, the machine must be shut down immediately! The cause of the fault must be established immediately! Changes, add-ons or conversions to the machine which might impair safety must not be undertaken without the manufacturer’s...
  • Page 12 Operation Manual BMP-200 Safety Advice Define responsibilities of the machine operator also regarding to traffic safety regulations and empower him to decline instructions from third parties which are not complying with the safety requirements! Personnel being trained or made acquainted with the equipment may...
  • Page 13 BMP-200 Operation Manual Safety Advice Faults must be immediately rectified! Carry out the switch on and off operations and pay attention to control display according to the operation manual! Before switching on the machine make sure that no-one can be...
  • Page 14 Operation Manual BMP-200 Safety Advice The operator has to be informed about all kind of maintenance works before starting the process! At all works that are related to normal operation, conversion of tools adjustment of the machine and its safety devices as well as before...
  • Page 15 BMP-200 Operation Manual Safety Advice 2.6 Definition of the Safety off position Definition: The machine is in a safe condition when it cannot generate any hazard. Putting the equipment in the Safety off position means: Manipulate the quick lift (Upper Position).
  • Page 16 Operation Manual BMP-200 Safety Advice 2.8 Electrical engineering regulations Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.
  • Page 17 BMP-200 Operation Manual General Contents Chapter 3 Care and maintenance Scope of supply Description Control box Operating elements The scarifying drum The scarifying flailes...
  • Page 18 3.1 Care and maintenance Special attendance and regular maintenance of the machine are imperative for functioning and safety. 3.2 Scope of supply Scope of supply of the machine: Scarifier (BMP-200) Filter unit 317 DC (Option) Dust hose (Option) Operating manual 1 x...
  • Page 19 The scarifiers BMP-200, with a working width of 200 mm, are rugged machines can be set in on any surface. The BMP-200 can reach an output of 80 m² per hour dependent on the surface: concret, steel, stone, wood or asphalt..
  • Page 20 A specially designed dust collection system ensures nearly dust-free operation of the machine and clean air at the workspace. Blastrac uses specially designed dust collection systems which guarantee a high cleaning level.
  • Page 21 3.5 Operating elements The Quick lift The Blastrac scarifier BMP-200 has a quick lift (Fig. 3.1 Item 2). The scarifying drum can be lift with the quick lift lever without changing the working depth to transport or to remove the scarifier.
  • Page 22 Operation Manual BMP-200 General 3.6 The scarifying drum The heart of the scarifier is the scarifying drum. The assembly of the scarifying drum is very easy. Each tool will be pushed on the axle together with spacers according to the enclosed assembly plans.
  • Page 23 3.7 The scarifying flailes Through a lot of different flailes, and with few alterations, it is possible to adjust the Blastrac - Scarifier for the applications or rather for the requirements of the specific surfaces. All the machines work according the principle of the loose of a tool seated on an axle. The rotation of the scarifying drum generates a centrifugal force on the flailes which are kept by the lateral axles.
  • Page 24 Operation Manual BMP-200 General Description Part no. Range of application Pentagon flaile HQ MPL11 Wear resistant:. For hart applications: (with HM-Points) • To roughen, cut and scarify concrete surfaces. • To corrugate concrete and asphalt. • To clean stone and concrete surfaces.
  • Page 25 BMP-200 Operation Manual General Description Part No. Range of application Spacer 15 MPL35 To use between every tool. Spacer 25 MPL36 To use between every tool. Spacer 20 MPL39 To use between every tool. Steel wire brush rough MPL21 To clean and remove rust formation from sheet metal.
  • Page 26 BMP-200 Operation Manual Transport Contents Chapter 4 4.1 Transport of the machine with vehicle 4.2 Manual mode of moving the machine 4.3 Transport with cranes or lifts 4.4 Operation of the machine while scarifying 4.5 Unit specifications...
  • Page 27 Operation Manual BMP-200 Transport 4.1 Transport of the machine with vehicles When transporting the machine proceed in such a manner that damage due to the effects of the use of force or incorrect loading and unloading is avoided. Secure the machine with a tightening belt. Use at least two belts and tighten the machine.
  • Page 28 BMP-200 Operation Manual Transport 4.5 Unit specifications Model variant BMP-E200 BMP-B200 Dimensions in mm 900 x 370 x 1000 900 x 370 x 1000 L x W x H Weight 55 Kg 56 Kg Model variant Filter unit 317 DC...
  • Page 29 BMP-200 Operation Manual Initial operation Contents Chapter 5 5.1 Preparations for initial operation 5.2 Initial operation...
  • Page 30 Operation Manual BMP-200 Initial operation 5.1 Preparation for initial operation Before switching on make sure that all existing protective devices are mounted and that the filter unit is connected correctly. Handle all plugs, cables, hoses and operating devices with care.
  • Page 31 BMP-200 Operation Manual Initial operation Before start-up the operating personnel must be familiar with the safety regulations given in this manual. Put the scarifier and the filter unit on the surface to be treated. In order to move the machine manually, manipulate the quick lift as described in chapter 3.5.
  • Page 32 Operation Manual BMP-200 Initial operation Check that the emergency shutdown switch is not actuated. (Not necessary by internal combustion engine) Press the push button "ON" (In case of internal combustion engine follow the instructions of the manufacturer. Check the turning direction of the drive motor. See the turning direction marking on the motor.
  • Page 33 BMP-200 Operation Manual Operation Contents Chapter 6 6.1 Operation 6.2 Rate of Feed Information 6.3 Recommended direction of operation 6.4 Switching-off the machine 6.5 Trouble Shooting 6.6 Safety shutdown 6.7 Restarting after a fault 6.8 Proceedings- prior and after stationary period...
  • Page 34 BMP-200 Operation 6.1 Operation Normal start-up and operation of the scarifier BMP-200 isn’t different from the procedure described in Chapter 5 “Initial operation”. Carry out scarifying operation in parallel tracks in such a way that the dust hose and electric cable do not become twisted.
  • Page 35 BMP-200 Operation Manual Operation 6.3 Recommended direction of operation Position the filter unit near to a power supply connection. Place the scarifier near to the filter unit and spread out the hose as shown in fig. 6.1. Work with the scarifier, with the hose spread out in the opposite direction, repeating the process away from the filter unit..
  • Page 36 Switch off the connected filter unit. (If available) When the Blastrac scarifier is put out of operation for a longer period of time, pull out the mains plug and cover the machine with a plastic foil. Make sure that all turning machine parts have come to standstill before any inspection or maintenance works are started.
  • Page 37 Before a long standstill period Switch off the machine (see Chapter 6.4). Protect the electric motors from moisture, heat, dust and shocks. (In case of working with the BMP-200 with internal combustion engine, take into account the enclosed information of the manufacturer).
  • Page 38 BMP-200 Operation Manual Maintenance Contents Chapter 7 7.1 Recommendations 7.2 Maintenance and inspection list 7.3 Repairing 7.4 The scarifying drum 7.5 Drum Assembly Layout 7.6 Drum Replacement 7.7 Influence on the pattern of the scarifier 7.8 Synchronous 7.9 The motor...
  • Page 39 Operation Manual BMP-200 Maintenance 7.1 Recommendations Prior to any repair works on the machine and its drives, secure the machine against unintentional switching-on. Put the machine to its safety off position. Chapter 2.6 Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the machine.
  • Page 40 As already mentioned in Chapter 5 “Initial operation” we recommend to execute the first repair works on the machine having support of Blastrac personnel. Doing this together , your maintenance personnel gets the opportunity to be trained intensely. We will describe only regular maintenance works that could occur within the bounds of regular maintenance or work that is required to replace wear parts.
  • Page 41 If the scarifying drum is not uniform assembled the machine will become unbalanced and excessive wear, will arise. Blastrac will not feel responsible for any faulty parts, that are damaged caused by inappropriate assembly.
  • Page 42 The selection of the flail type as well as the arrangement on the drum assembly is most important to obtain an optimum work with the scarifier BMP-200. Incorrect arrangement of the assembly will cause high wear and costs as well as insufficient machine performance.
  • Page 43 Operation Manual BMP-200 Maintenance 7.6 Drum Replacement Prior to any repair works on the machine and its drives, secure the machine against unintentional switching-on. Put the machine to its safety off position. Chapter 2.6 Fig. 7.1 Disassembly: 1 Loosen the fastening screws on the side plate fitted to the housing and remove them, pull off the side-plate.
  • Page 44 BMP-200 Operation Manual Maintenance Assembly: 1 Clean the main shaft and lubricate it uniform 2 Push the scarifying drum on the drive shaft until it hits its heel. 3 Fit back the side plate and pay attention to have the correct position to avoid damaging the bearing that’s located in the side...
  • Page 45 Operation Manual BMP-200 Maintenance 7.8 Synchronous Prior to any repair works on the machine and its drives, secure the machine against unintentional switching-on. Put the machine to its safety off position. Chapter 2.6 Dismount: Fig. 7.3 •Remove the screws of the synchronous belt protection.
  • Page 46 Damages at the motor can be perceived through unusual noises , malfunctions or rather interruptions. In case of malfunction of the internal combustion engine consult the recommendations of the manufacturer. If the malfunction can not be repaired, inform please the Blastrac service centre.
  • Page 47 BMP-200 Operation Manual Electrical system Contents Chapter 8 8.1 Electric circuits diagrams...
  • Page 48 Order the electric items with reference to the circuit diagrams in chapter 8.1 or call a Blastrac service centre.
  • Page 49 BMP-200 Operation Manual Electrical system Electric circuits diagram...
  • Page 50 Operation Manual BMP-200 Electrical system...
  • Page 51 BMP-200 Operation Manual Fault diagnosis Contents Chapter 9 9.1 Fault diagnosis scarifier 9.2 Fault diagnosis - electrical system...
  • Page 52 Operation Manual BMP-200 Fault diagnosis 9.1 Fault diagnosis scarifier Prior to any repair works on the machine or its drives the machine must be secured against unintentional switching-on. Put the machine to its Safety off position. Fault Possible cause Remedy...
  • Page 53 BMP-200 Operation Manual Fault diagnosis 9.2 Fault diagnosis - electrical system Prior to any repair works on the machine or its drives the machine must be secured against unintentional switching-on. Put the machine on its Safety off position. Fault Possible cause...
  • Page 54 BMP-200 Operation Manual Spare parts Contents Chapter 10 10.1 Spare parts 10.2 Assembly plans...
  • Page 55 Operation Manual BMP-200 Spare parts 10.1 Scarifier BMP-200 spare parts list Item Part No. Qty. Spare Parts Pièces de rechange Bezeichnung MP04006 Housing Caisson du rabot Gehäuse MP04007 Side plate Couvercle Seitendeckel MP04008 Guard for gear Couvercle de Schutzhaube belt...
  • Page 56 BMP-200 Operation Manual Spare parts Fig. 10.1...
  • Page 57 Operation Manual BMP-200 Spare parts Item Part No. Qty. Spare Parts Pièces de rechange Bezeichnung MP04014 1 Engine EL 230 V Moteur EL 230 V Motor EL 230V MP04090 Relay Relais Umschaltrelais MP04086 1 Fan Ventilateur Lüfterflügel MP04087 1 Fan cover Capot ventilateur Lüfterhaube...
  • Page 58 BMP-200 Operation Manual Spare parts Fig. 10.2...
  • Page 59 Operation Manual BMP-200 Spare parts Item Part No. Qty. Spare Parts Pièces de rechange Bezeichnung MP04017 Wheel balance - Système du réglage - Wippe wheel shaft axes MP04018 Bush Guide Lagerbüchse MP04019 Rubber wheel Roue Gummirad MP04020 Spacer tube Tube distance Zwischenstück...
  • Page 60 BMP-200 Operation Manual Spare parts Fig 10.3...
  • Page 61 Operation Manual BMP-200 Spare parts Item Part No. Qty. Spare Parts Pièces de rechange Bezeichnung a.A. 1 Drum Tambour Korbgehäuse MPA200 4 Cutter shaft Achse MP04038 2 Retaining plate Flasque Sicherungsblech MP04039 8 Countersunk Vis de sécurité Sicherungs- screw schraube MP04040 1 Bearing housing Boîtier pour...
  • Page 62 BMP-200 Operation Manual Spare parts Item Part No. Qty. Spare Parts Pièces de recharge Bezeichnung Tambour vide MPD200-4 1 Drum alone Fräskorb komplett complete complet. leer MPD200- Drum alone Tambour vide Fräskorb komplett complete complet renforcé leer verstärkt reinforced MPD200-...
  • Page 63 Operation Manual BMP-200 Spare parts 10.2 Assembly plans Only assemble tools and spacers so you while the tools could freely move ( (Axial-Play min 1-2mm). Every shaft needs to have the same quantity of tools and spacers being fitted in order to prevent unbalances.
  • Page 64 BMP-200 Operation Manual Spare parts Assembly plan for MPD200L11S/MPD200L12S 76x MPL11 or 76x MPL12 128x MPL39, 1x MPD200-4 Fig. 10.5...
  • Page 65 Operation Manual BMP-200 Spare parts Assembly plan for MPD for MPD200L11SV MPD200L12SV 76x MPL11 or 76x MPL12 108x MPL39,4 x MPL46, 1x MPD200-4V Fig. 10.6...
  • Page 66 BMP-200 Operation Manual Spare parts Assembly plan for MPD200L15S/MPD200L16 88x MPL15 or 88 x MPL16 188 x MPL39, 1x MPD200-4 Fig.10.7...
  • Page 67 Operation Manual BMP-200 Spare parts Assembly plan for MPD200L17S 112x MPL17 220x MPL48, 1x MPD200-4 Fig. 10.8...
  • Page 68 BMP-200 Operation Manual Spare parts Assembly plan for MPD200L42SX 45 x MPL42; 120 x MPL36 15 x MPL35, 1 x MPD200-4X Fig. 10.9...

This manual is also suitable for:

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