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Operating Instructions
BMP-200-X
May 2006
1

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Summary of Contents for Blastrac BMP-200-X

  • Page 1 Operating Instructions BMP-200-X May 2006...
  • Page 2: Table Of Contents

    Before Starting the Machine...........................7 Electrical Powered Equipment........................7 Poisonous Exhaust ............................9 Dust Warning ...............................11 Dry Grinding............................11 Maintenance ..............................12 Engine Air Filter ............................12 Operating Procedures for BMP-200-X (GAS) .....................13 Start-Up................................13 Drive Motor/Engine: ..........................13 Cutter/Drum Configuration........................13 Working with the Scarifier:........................13 Changing the cutter drum:........................14 Dust Control:............................14 Cutter and Flail Shaft Recommendations ....................15...
  • Page 3 Operating Instructions BMP-200-X May 2006 Parts for Depth Adjuster Lever........................24 Parts for Depth Adjustment Rod........................26 Parts for Rear Axle Bracket...........................27...
  • Page 4: Important Information

    Operating Instructions BMP-200-X May 2006 Important Information DO NOT OPERATE THIS EQUIPMENT WITHIN AN ENCLOSED AREA. The exhaust from the internal combustion engine contains carbon monoxide, an odorless and deadly poison. If using equipment indoors, proper and adequate ventilation is required. An approved OSHA air-monitoring system must be in place at all times.
  • Page 5: Safety Communication

    Operating Instructions BMP-(G/E)250-X May 2006 READ AND UNDERSTAND BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT Safety Communication Safety Instructions are preceded by a graphic alert symbol of DANGER, WARNING, or CAUTION Imminent hazard which, if not avoided, will result in death or serious injury.
  • Page 6: (Ppe) Personal Protection Equipment

    Operating Instructions BMP-200-X May 2006 Block off the work area in all directions. Failure to do so may result in others being injured by flying debris or exposing them to harmful dust and noise. For the operator’s safety and the safety of others, always keep all guards in place during operation.
  • Page 7: Before Starting The Machine

    Operating Instructions BMP-200-X May 2006 Before Starting the Machine Perform a visual inspection of the entire machine and all daily maintenance according to the Maintenance Schedule. Locate and be familiar with all engine/motor and operating controls. For Gasoline models, obtain the Engine Manufacturer’s Owner’s Manual. Read it and understand it before continuing.
  • Page 8 Operating Instructions BMP-200-X May 2006 Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with qualified electrician or service person if there is any doubt as to whether the outlet is properly grounded. Adhere to all local codes and ordinances.
  • Page 9: Poisonous Exhaust

    Check all connections for tightness and leaks. If you detect an odor, IMMEDIATELY shut off the main fuel valve and consult a qualified LP-gas service person or Blastrac directly. NEVER check for propane leaks using an open flame. Instead, use a leak-testing solution.
  • Page 10 Operating Instructions BMP-200-X May 2006 NEVER allow propane fumes to escape in a closed area; propane is heavier than air and will “settle.” To start this propane powered equipment, open the main fuel valve located on the propane tank. Open the throttle wide open and start the engine.
  • Page 11: Dust Warning

    Operating Instructions BMP-200-X May 2006 Dust Warning Some dust created by grinding and other construction activities contains chemicals known to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints • Crystalline silica from concrete and other masonry products Your risk of exposure to these chemicals varies depending on how often you do this type of work.
  • Page 12: Maintenance

    Operating Instructions BMP-200-X May 2006 Maintenance Proper belt tension must be maintained to transmit the engine/motor power to the cutting drum. An over tensioned belt will shorten belt and bearing life. A damaged, stretched or excessively worn belt should be replaced.
  • Page 13: Operating Procedures For Bmp-200-X (Gas)

    Operating Instructions BMP-200-X May 2006 Operating Procedures for BMP-200-X (GAS) Start-Up • Add oil and gasoline to the machine. • Move the fuel valve lever to the ON position. • Move the choke lever to the CLOSED position (cold engine).
  • Page 14: Changing The Cutter Drum

    Dust Control: Should dust control be of concern, please contact Blastrac to inquire about our powerful dust control vacuums. The BMP-200-X can be used with an optional 2” vacuum connection.
  • Page 15: Cutter And Flail Shaft Recommendations

    Operating Instructions BMP-200-X May 2006 Cutter and Flail Shaft Recommendations - The above flail shafts are showing excessive wear. These shafts should have been replaced much earlier. To a great extent, economical use of cutter drums depends upon proper maintenance. Changing flail shafts before they become excessively worn and begin to oval out the shaft holes can significantly increase the life of the drum.
  • Page 16 Operating Instructions BMP-200-X May 2006...
  • Page 17: Parts For Honda Engine - Gas

    Operating Instructions BMP-200-X May 2006 Parts for Honda Engine – Gas List of Items for Machine With Honda Gas Engine Quantity Number Part Number Description SS-999-HON.GX270 ENGINE, 9 HP HONDA GX270 SS-999-HON.2026227 DEFLECTOR, MUFFLER SS-999-NB.30.210 WASHER, LOCK M10 SS-999-NB.30.110 WASHER, FLAT 10.5/20 X 2 SS-999-NB.10.115...
  • Page 18: Parts For Handle Bar

    Operating Instructions BMP-200-X May 2006 Parts for Handle Bar List of Items for Handle Bar Quantity Number Part Number Description SS-999-SC.08.210 BAR, HANDLE SS-999-SC.08.211 GRIP, HANDLE...
  • Page 19: Parts For Belt Guard

    Operating Instructions BMP-200-X May 2006 Parts for Belt Guard List of Items for Belt Guard Number Part Number Description Quantity SS-999-SC.08.118 GUARD, BELT SS-999-SC.08.119 BELT, TOOTHED 640 SS-999-SC.08.115 PULLEY, UPPER TOOTHED SS-999-SC.08.203 PULLEY, LOWER TOOTHED SS-999-NB.30.218 WASHER, SAFETY SS-999-NB.20.112 NUT, SHAFT SS-999-NB.30.118 WASHER, FLAT...
  • Page 20: Parts For Housing; Front Wheel; Dust Shield

    Operating Instructions BMP-200-X May 2006 Parts for Housing; Front Wheel; Dust Shield...
  • Page 21 Operating Instructions BMP-200-X May 2006 List of Items for Housing, Front Wheel, Dust Shield Quantity Number Part Number Description SS-999-SC.08.207 HOUSING SS-999-SC.08.208 BUSHING, CENTERING SS-999-SC.08.116 T-BOLT, LONG SS-999-SC.08.118 WASHER, FLAT M8 SS-999-NB.30.212 WASHER, LOCK M8 SS-999-NB.20.114 NUT, HEXAGONAL M8 SS-999-SC.08.901 WHEEL, FRONT SS-999-NB.10.124 SCREW, HEXAGONAL M8X60...
  • Page 22: Parts For Housing End Plate

    Operating Instructions BMP-200-X May 2006 Parts for Housing End Plate List of Items for Housing End Plate Number Part Number Description Quantity SS-999-SC.08.601 ENDPLATE, HOUSING SS-999-SC.08.602 FLANGE, BEARING SS-999-NB.10.130 SCREW, HEXAGONAL M8X16 SS-999-NB.30.212 WASHER, LOCK M8 SS-999-SC.08.605 BUSHING, DRIVE SS-999-SC.08.604 BEARING, ENDPLATE...
  • Page 23: Parts For Drum

    Operating Instructions BMP-200-X May 2006 Parts for Hex Drive Shaft List of Items for Hex Drive Shaft Number Part Number Description Quantity SS-999-SC.08.401 SHAFT, HEXAGONAL DRIVE SS-999-SC.08.402 HOUSING, BEARING SS-999-SC.08.403 RING, SPACER SS-999-SC.08.405 BUSHING, SPACER SS-999-SC.08.404 BEARING, SEALED 6303 2 RS SS-999-NB.40.111 CIRCLE CLIP, M47...
  • Page 24: Parts For Drum

    Operating Instructions BMP-200-X May 2006 Parts for Drum List of Items for Drum Parts for Depth Adjuster Lever Number Part Number Description Quantity SS-999-SC.08.500 DRUM, COMPLETE SS-999-SC.08.510 SHAFT, FLAIL 12MM SS-999-SC.08.507 PLATE, END SS-999-NB.10.116 SCREW, HEXAGONAL M6X20 SS-999-NB.20.132 NUT, NYLON SELF LOCKING M6...
  • Page 25 Operating Instructions BMP-200-X May 2006 Parts for Depth Adjuster Lever Number Part Number Description Quantity SS-999-SC.08.303 LEVER, DEPTH ADJUSTMENT SS-999-SC.08.304 PLATE, LOCKING SS-999-SC.08.305 HANDGRIP, RUBBER SS-999-NB.10.170 SCREW, HEXAGONAL SET M8 SS-999-NB.20.120 NUT, HEXAGONAL M8X.5 SS-999-NB.50.126 RIVET, M4X10...
  • Page 26: Parts For Depth Adjustment Rod

    Operating Instructions BMP-200-X May 2006 Parts for Depth Adjustment Rod Parts for Depth Adjustment Rod SS-999-SC.08.300 ROD, DEPTH ADJUSTMENT COMPLETE 1 1 SS-999-SC.08.301 ROD, DEPTH ADJUSTMENT 2 SS-999-NB.80.111 JOINT, FORK 12 X 24 3 SS-999-NB.80.110 JOINT, FORK 10 X 40 4 SS-999-NB.20.113 NUT, HEXAGONAL M12X.8d...
  • Page 27: Parts For Rear Axle Bracket

    Operating Instructions BMP-200-X May 2006 Parts for Rear Axle Bracket List of Items for Rear Axle Bracket Number Part Number Description Quantity SS-999-SC.08.801 BRACKET, AXLE SS-999-SC.08.802 AXLE SS-999-SC.08.803 WHEEL SS-999-SC.08.804 BUSHING, MB 1515 DU SS-999-NB.50.123 PIN, COTTER 3.2X25 SS-999-NB.30.117 WASHER, FLAT 28X2.5 SS-999-NB.10.125 SCREW, HEXAGONAL M12X40...

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