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FASTTRAK S53 Assembly Instructions Manual

Utility storage unit
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ASSEMBLY INSTRUCTIONS
REVISION 02/19
NOTES
BEFORE COMMENCING SHED ASSEMBLY, CHECK ALL PARTS.
DO NOT ASSEMBLE IN WINDY CONDITIONS
THE MANUFACTURERS CANNOT BE HELD RESPONSIBLE FOR ANY CONSEQUENCES DUE TO SHEDS THAT ARE NOT
INSTALLED PER INSTRUCTIONS OR FOR DAMAGE DUE TO WEATHER CONDITIONS, ACTS OF GOD OR FOR SHEDS THAT
ARE LEFT PARTIALLY ASSEMBLED OVERNIGHT. PARTS MAY CONTAIN SHARP EDGES & CORNERS. CARE MUST BE TAKEN
WHEN HANDLING VARIOUS PIECES TO AVOID A MISHAP, FOR SAFETY SAKE, PLEASE USE A PAIR OF WORK GLOVES, EYE
PROTECTION & PROTECTIVE CLOTHING WHEN ASSEMBLING OR PERFORMING ANY MAINTENANCE ON THE BUILDING.
Subject to changes © STEEL SHEDS AUSTRALIA PTY LIMITED
W 1760mm x D 1070 mm x H 1480mm(Rear) x H 1265mm(Front)
UTILITY STORAGE UNIT-S53
READ INSTRUCTIONS FIRST
1
ST
2 PERSON ASSEMBLY

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  • Page 1 ASSEMBLY INSTRUCTIONS UTILITY STORAGE UNIT-S53 REVISION 02/19 W 1760mm x D 1070 mm x H 1480mm(Rear) x H 1265mm(Front) NOTES BEFORE COMMENCING SHED ASSEMBLY, CHECK ALL PARTS. DO NOT ASSEMBLE IN WINDY CONDITIONS READ INSTRUCTIONS FIRST 2 PERSON ASSEMBLY THE MANUFACTURERS CANNOT BE HELD RESPONSIBLE FOR ANY CONSEQUENCES DUE TO SHEDS THAT ARE NOT INSTALLED PER INSTRUCTIONS OR FOR DAMAGE DUE TO WEATHER CONDITIONS, ACTS OF GOD OR FOR SHEDS THAT ARE LEFT PARTIALLY ASSEMBLED OVERNIGHT.

  • Page 2: Tools Required

    TOOLS REQUIRED Measuring Tape Electric Drill Cordless Drill Screwdrivers 8mm Masonry Drill Bit 4mm & 5mm Shifting Spanner Builders Pencil Tin Snips Sturdy Ladder Drill Bit (some models (two if possible) only) Gloves Protective Eyewear Rivet Gun Rubber Mallet HANDY HINTS FOR CONSTRUCTION Read instructions and check parts carefully Please wear safety gloves and glasses at all before assembling the shed.

  • Page 3: Parts List

    PARTS LIST PRODUCT NUMBERS PRODUCT ID Length 1008mm 1283mm 1346mm 1410mm Quantity Quantity (total) 2 + 2 + 2 Description: Description: Door Frame Bottom Right & Left Skillion Wall Panel PRODUCT ID PRODUCT ID Length Length 363mm 1438mm Quantity Quantity Description: Description: Front Wall Top Channel...
  • Page 4 PARTS LIST PRODUCT ID PRODUCT ID PRODUCT ID Length Length Length 1020mm 1077mm 1061mm Quantity Quantity Quantity Description: Description: Description: Side Channel Top Side Wall Bottom Door Ramp PRODUCT ID PRODUCT ID Length 1077mm Length 1776mm Quantity Quantity Description: Description: Side Wall Panel Top Channel Gutter Trim PRODUCT ID...
  • Page 5 PARTS LIST Quantity Quantity Description: Description: Plastic corner cap 3/16" Bolt & Nut Size 40 Quantity Quantity Description: M5 Nylock Nut & Bolt PAGE 5 45x45mm Bracket Quantity Quantity Description: Masonry Anchor Pool Pump Prop Quantity Quantity 1 + 1 Description: 2.5mm Drill Bit Lid Stay Bracket...
  • Page 6 PARTS LIST Quantity Quantity Description: Description: Plastic Washer and Screw Cap Sheet Hinges FOUNDATION Recommended edge thickening Recommended slab rebate detail Although not required, it is strongly recommended that, to avoid water leakage around the base of your shed, a rebate be cast into the slab. This will allow the shed to sit below the slab level and prevent water from reaching the upper level of the slab.
  • Page 7 REAR WALL PANEL Looking from outside of the shed. D o not Screw W here marked w ith Outside Ensure that the small lip of the channel is to the outside of the shed. Large Rib Small Rib Fit the top and bottom channel to the wall panels. Ensure the channel is flush with the edge of the sheets.

  • Page 8: Front Wall Panel

    FRONT WALL PANEL May need to stretch or press sheeting to align screw holes together Outside T emp Corner s crews to help Ensure that the small lip of the channel is to the w ith building outside of the shed. Large Rib Small Rib Fit the top and bottom channel and door jambs to the wall panels.
  • Page 9 FRONT WALL PANEL May need to stretch or press sheeting to align screw holes together Outside Ensure that the small lip of the channel is to the outside of the shed. Large Rib Small Rib Fit the door jambs to the wall panels. Pre drill the hole and f ix through Plastic caps Top door jamb connection.
  • Page 10 SKILLION WALL PANELS Looking from outside of the shed. May need to stretch or press sheeting to align screw holes together Outside D o not Screw W here marked Ensure that the small lip w ith of the channel is to the outside of the shed.
  • Page 11 STAND AND JOIN WALL PANELS Overlap corners of panels as shown and drill pilot hole midway along the corner and fix with self tap screw Once the all wall panels are assembled, they can now be stood and fixed together. Fix using the corner brackets and screws as shown below.
  • Page 12 FRONT WALL PANEL Place the Door Ramp “U” on top of channel “R”. check the orientation of the Ramp. Now Screw it using silver screw from top as shown. Use the pre punched hole to screw through. PAGE 13 PAGE 12 PAGE 6...
  • Page 13 LID PANEL Outside Rear side Ensure that the small lip D o not Screw of the channel is to the W here marked outside of the shed. w ith Large Rib Small Rib Attach the channel “S” to the rear side and secure it with 4 screws leaving the corners as shown. Align the other “S”channel at front, do not screw yet (refer next page).
  • Page 14 LID PANEL Rear side Do not screw yet Place the front gutter trim “V” on top of the channel “S” and secure it by screwing 4 middle holes as shown with the mark ” “ Make sure the screws are securing the Trim through channel “S” and to the sheeting. Do not screw where it marked with “...
  • Page 15 Bracing Flip the Frame over so that the inner side of the roof on top, and place the Roof Bracing Channels “P” as Shown, on the inner side of the roof. Screw the front side, and adjust to the given dimensions from the edges of the roof panel.
  • Page 16 LID PANEL Place angle “T” on top of the rear wall channel as shown here.Make sure to place the angle equal distance (117mm)from both side of the shed. Now screw the angle “T” to rear wall top channel. Use the pre drilled holes on top and sides Make sure you do not screw the holes for fixing 4 Hinges later.
  • Page 17 LID PANEL 150mm Use pre punched holes to screw through 15mm Make sure to place the hinges 15mm above the bottom edge of the angle T. Fix the Hinges as shown take this dimensions as reference (these dimensions are approximate) 140mm 340mm 140mm...
  • Page 18 LID PANEL Now Place the roof Panel on top of the walls such a way that the Gutter trim ”V” positioned towards the front of the shed, and the roof rear channel sit on top of the angle “T”. Make sure that the roof panel is squar to the shed. Fix the Roof panel through the hinges as shown.
  • Page 19 LID PANEL Now place the gutter trim “V” at the rear side of shed as shown. Fix this Angle “V” through the sheeting in 3 places (Remove the screws previously fixed). Now Slide the Angle “W” underneath the front and rear Angle “V”.
  • Page 20 Fix Lid Stay Bracket F ix the Lid Stay Bracket on the side wall panel ( Fix from inside the Shed) Fix the bracket on the Plate as shown. Make sure the bracket fixed on the center of the plate. Use 3 silver screws to fix it. It is recommended to pre drill the hole on the plate after marking.
  • Page 21 Fix Lid Stay Bracket Step 1: Rivet the assembly to the sheet from outside the shed through the two pre drilled holes. Step 2: Screw the assembly through the top channel as shown, Make sure the screw passes through the sheeting as well. It is recommended to pre drill the holes for the screws as well. Follow the same procedure to fix the assembly to the Right hand sheeting as shown here.
  • Page 22 ASSEMBLE DOOR Small Lip Large Lip Two of the door sheets come with one rib partially Screw the sheets in the center. slit. Break them off and discard them. Frames slide under the sheet as shown. Ensure Fix door frames with a screw in each corner. the small lip of the frame is to the top.
  • Page 23 ASSEMBLE DOOR Fix the frame “H” to the sheeting with screws through the small channel lips into the large sheeting ribs. Door boxing must be fitted to the door frame. Leave an even gap at both ends of the boxing. Place large lip of “J”...
  • Page 24 ASSEMBLE DOOR Pre-drill & screw from the side Notched ends. Notched ends. Screw from side Screw from side Join both channels to a length of 1475mm as shown. F lip the door assembly over and fix with screws evenly spaced as shown above. P re Drill 6 holes on the bracing channel “K”...
  • Page 25 ASSEMBLE DOOR Flip the door back over to the front side facing up. Using the pilot holes drilled before, fix the door bracing from the front with self tapping screws. Drill a 2.5mm pilot hole through the door plate into the sheeting and channel at the mid point and secure with self tapping screws...
  • Page 26 HANG DOOR Fit the door to the left or right by fixing the hinges to the pre-drilled holes in the door jambs then fit the padbolt keeper. Drill pilot holes to accommodate the padbolt keeper and then fix with self tapping screws Make sure the screw fix through the front wall sheet PAGE 19...
  • Page 27 BOLT DOWN Bolt the shed down through the four corner brackets as shown. Ensure the shed is square. M8 x 40 M8 x 40 PAGE 20 PAGE 13 PAGE 27 PAGE 6...
  • Page 28 BOLT DOWN Front Panel. Bolt the shed down through the angle brackets as shown. Drill the hole for the anchor to 50mm depth and then using a 8mm drill bit. Drill the holes through the sheeting with 5mm drill bit to attach bracket to the shed.
  • Page 29 Lid stay Assembly Slide the Prop As shown through the bracket slot. keep the bend edge towards inside the shed. Joint the bracket and Prop as shown here using a nylock nut and screw. Make sure not to tight it fully so that the prop can move freely around the screw. Nylock Nut Lid stay Roof Bracket Prop...
  • Page 30 Lid stay Assembly bracket fixing from inside the shed. Now Stay inside the shed and close the (Roof). position the Prop and bracket as shown, so that the bracket butts flat to the roof sheeting and the prop positioned in the middle of the bracket slot (marked with “=”).
  • Page 31 Lid stay Assembly bracket fixing from inside the shed. Repeat the same procedure to fix the other Lid stay assembly on the other side of the shed. PAGE 31...
  • Page 32 Fixing Hasp and latch. Now close the lid completely to mark and fix side Hasp and Staple. Pre Drill the angle trim “W” through the holes in the hasp. Fix it the hasp to trim with 3 rivets. Fix the Hasp approximately at the middle of the first pan from the front side of the shed.
  • Page 33 Warranty does not cover damage caused by storms, wind, rain, hail, snow or any other adverse environmental event or ”act of god" ® Warranty only applies if the shed is used solely for domestic purposes and installation is in accordance and compliance with the FASTTRAK instruction manual and manufacturer recommendations.

  • Page 34: Owners Details

    Please attach here a photocopy of proof of purchase Retain the original for your records You must submit your warranty registration certificate within 60 days of the purchase date of your FASTTRAK ® garden shed. Post your certificate and supporting documentation to: Australia...
  • Page 35 NOTE: PAGE 35...

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