Thule TracRac Manual

PARTS INCLUDED

TOOLS THAT YOU WILL NEED

*An Allen key with a T-handle are best **Please do not use an impact drill - a typical 12-18 volt drill is appropriate.

TOOLS THAT WILL MAKE IT EASY

**please do not use an impact drill - a typical 12-18 volt drill is appropriate

INSTALLATION TIPS

When installing the Cantilever on a Thule TracRac, it is easiest to install both over head racks onto the base rails first (with the cantilever saddles on the front rack). Once the racks are assembled, slide the front rack towards the back of the truck bed and this will provide a stable platform to install the cantilever and crossbar.

USE

1. The cantilever extension will not increase the loading capacity of your Thule TracRac. Load should be evenly distributed across the two crossbars of the overhead racks. The cantilever extension is meant to protect the cab from long non-rigid materials.
2. Overloading your cantilever extension may damage the Thule TracRac system of your truck. Carrying high loads over rough roads with excess speed may damage the system. Exercise caution and good judgment at all times.
3. If the clearance between the underside of the cantilever extension crossbar and the roof of you truck is less than 2", do not install the extension. Your truck may sustain damage.

UPRIGHT ASSEMBLY

1. Bolt the cantilever saddle (B) onto the Thule TracRac upright using (2) 3/8" FHCS (G). Torque bolts to 32 lb-ft. using 7/32" Allen key. See Image A
   

NOTE: If installing the Cantilever after having fully installed a Thule TracRac system, clean the Lock-Tight from the threads with a wire brush. Excess parts are nonreturnable and should be kept in case owner decides to re-configure system.

NOTE: Reference Image A, to ensure the saddle is properly orientated. The small loft of the saddle should face the cleat. See Image B

CROSSBAR ASSEMBLY

1. Attach the crossbar (F) to the cantilever saddles (B) – Reference the instructions in the overhead racks instruction manual for attaching the crossbar, tie down & end cap assembly. See Image C
   

ARM AND HUB ASSEMBLY

1. Bolt the saddle hub (A) to the cantilever arm (C). Note the direction of the saddle relative to the cantilever arm as indicated in Image D
   NOTE: The threaded holes should be facing the ground when installed.
   
2. Insert each of the BHCS (I) by hand and then tighten using a 7/32" Allen Key. Torque to 13.5 lb-ft. in a star-pattern. See Image E. Repeat for the other assembly.
   

CANTILEVER TO CROSSBAR ASSEMBLY

1. Slide the cantilever assembly onto the crossbar. The saddle hub (A) should be on the inside so that the threaded portion matches up with the through holes of the Saddle. Repeat on the opposite side.
2. Bolt the saddle hub (A) to the saddles (B) using 2 of the SHCS 3/8-16X1-1/4 SS (K). Torque to 16 lb-ft. using a 3/8" Allen Key. See Image F
   

FRONT CROSSBAR ASSEMBLY

1. Assemble the crossbar. Insert 2 t-bolts (M) into the top of the crossbar (F) (one on each end) and 4 t-bolts (M) into the bottom of the crossbar (F) (two on each end). Insert the end caps (E) into the ends of the crossbar (F) and bolt into place with the M6-1x14mm (O). Tighten using the 3/16" Allen Key. See Image G.
   

NOTE: The orientation of the end cap (E) relative to the crossbar (F).

2. Insert the crossbar (F) into the channels of the cantilever arms (C). See Image H. Align the t-bolts (M, P) under the slots in the cantilever arm (C) and using the self locking nuts (J, Q), bolt the crossbars (F) to the cantilever arms (C). Torque To 13.5 lb-ft.
   

NOTE: Make sure the crossbar (F) is centered relative the cantilever arms (C) and the other two crossbars.

CORNER BRACE INSTALLATION

See Image I

1. Bolt the aluminum corner brace (D) to the cantilever arm (C) using a 3/8"-16 x 1" HHCS (H) and 3/8-16 self locking nut (J). Tighten using a 9/16" socket to 14 lb-ft.
2. Attach the opposite end to the remaining t-bolt (M) in the crossbar (F) and locking nut (J). Torque to 13.5 lb-ft. Repeat on opposite side.
3. Tighten all hardware.

THULE RACK GUIDELINES

When using Thule Load carriers and accessories, the user must understand the precautions. The points listed below will assist you in using the rack system and will encourage safety.

• For quality fits and safety, use only the recommended rack or accessory as stated in Thule's current Fit Guide. Do not assume a rack will fit, always check the current Fit Guide when obtaining a new vehicle.
• The maximum load specified in the assembly instructions is not to be exceeded. However, this limit is always subordinate to the maximum load recommended by the manufacturer of the car itself. It is always the lower maximum recommended load that applies. Max roof load = load carrier weight + any fitted carrier accessories + the weight of the load itself.
• Always make sure all doors are open when mounting a roof rack system. Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tightened and locked before every trip. Knobs, bolts, screws, straps and locks must be periodically inspected for signs of wear, corrosion, and fatigue. Check your load at stops during the trip to ensure continued fastening security.
• Check local and state laws governing projection of objects beyond the perimeter of a vehicle. Be aware of the width and height of your cargo since low clearance branches, bridges, and parking garages can affect the load. All cargo will affect the vehicle's driving behavior. Never drive with any lock, knob or rack in an open or unlocked position. All long loads such as, but not limited to, sailboards, surfboards, kayaks, canoes, and lumber must be tied down front and rear to the bumpers or tow hooks of the vehicle.
• Remove your Thule rack and accessories when they are not in use and before entering automatic car washes.
• All locks must be turned and moved periodically to ensure smooth operation. Use graphite or dry lubricant to help this. Thule locks are designed to deter vandalism and theft but should not be considered theft proof. Remove valuable gear if your vehicle is unattended for an extended period. Place at least one key in the glove compartment.
• For safety to your vehicle and rack system, obey all posted speed limits and traffic cautions. Adapt your speed to the conditions of the road and the load being carried.
• Do not use Thule load carriers and accessories for purposes other than those for which they were designed. Do not exceed their carrying capacity. Failure to follow these guidelines or the product's instructions will void the warranty.
• All loads must be secured using the provided straps.
• Consult with your Thule dealer if you have any questions regarding the operations and limits of Thule products. Review all instructions and warranty information carefully.
• Not for use on trailers or towed vehicles.
• Not for offroad use.
• Keep bicycle tires away from hot exhaust.

WARNINGS / LIMITATIONS

• Install parts as shown on illustrations.
• Carrying high loads over rough roads with excess speed may damage the system. Good judgment must be exercised at all times.

Register online at www.thule.com/warranty

Thule Inc. • 42 Silvermine Road • Seymour, CT 06483
Thule Canada Inc. • 710 Bernard • Granby QC J2J 0H6
North American Consumer Service: Toll Free 800-238-2388 / Fax 450-777-3615 • www.thule.com

Documents / Resources

References

• Gebruik uw product vol vertrouwen | Thule | Nederland
• Thule | Nederland

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