INSTRUCTIONS FOR OPERATION AND ASSEMBLY Solenoid interlock AZM201Z-I2-ST2-T-SD2P-A-DU Table of Contents 1 About this document 1.1 Function 1.2 Target group of the operating instructions: authorised qualified personnel 1.3 Explanation of the symbols used 1.4 Appropriate use 1.5 General safety instructions 2 Product description 2.1 Ordering code...
The user must observe the safety instructions in this operating instructions manual, the country specific installation standards as well as all prevailing safety regulations and accident prevention rules. Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com.
For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided that they correspond to the standard version. Special information or information deviating from the standard on special versions can be found in the concluding chapter "Appendix –...
We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with the operating instructions manual. The manufacturer shall accept no liability for damages resulting from the use of unauthorised spare parts or accessories. For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the device are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive work, arbitrary repairs, conversions and/or modifications to the device.
YN_FIT_FOR_SAFE_FUNC YN_INTEGR_DISPLAY_STATUS NUM_OF_SAFE_CONT NUM_OF_SERIE_WIRING_SENSOR Safety classification SAFE_NORM_STANDARD EN ISO 13849-1 EN IEC 61508 Safety classification - Interlocking function SAFE_PERFORM_LEVEL_INTLK SAFE_CAT_INTLK SAFE_PFH_VALUE_INTLK 1.90 x 10⁻⁹ SAFE_PFD_VALUE_INTLK 1.60 x 10⁻⁴ SAFE_SIL_INTLK SAFE_MISSION_TIME_INTLK Mechanical data DESIGN_MECH_LIFETIME_SWITCH_MIN 1,000,000 FORCE_HOLDING_ISO14119 2,000 NOTE_FORCE_HOLDING_ISO14119 1,000 N when used with the AZ/AZM201-B30 actuator, for indoor use.
NOTE_SERIE_WIRING_SENSOR Unlimited number of devices, oberserve external line fusing, max. 31 devices in case of serial diagnostic SD REVIEW_ELEC_WIRING_GENERAL Connector M12, 8-pole Mechanical data - Dimensions DIM_LENGTH_SENSOR DIM_WIDTH_SENSOR DIM_HEIGHT_SENSOR Ambient conditions DESIGN_IP_CLASS_GENERAL IP66 IP67 TEMP_AMB_GPV -25 ... +60 °C TEMP_STORAGE_AND_TRANSPORT_GPV -25 ...
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TIME_SWITCH_FREQ_MAX ELEC_FUSE_OPERAT_CURR_MAX Electrical data - Magnet control ELEC_DEV_PORT_MAGNET ELEC_SWITCH_THRESHOLDS_MAGNET -3 V … 5 V (Low) 15 V … 30 V (High) TIME_ON_DUTY_MAGNET TIME_TEST_PULSE_DURAT_MAGNET_MAX TIME_TEST_PULSE_INTERVAL_MAGNET_MIN ELEC_CLASS_CB24I_SINK_MAGNET_IN ELEC_CLASS_CB24I_SOURCE_MAGNET_IN Electrical data - Safety digital inputs ELEC_DEV_PORT_SDIN X1 and X2 ELEC_SWITCH_THRESHOLDS_SDIN −3 V … 5 V (Low) 15 V …...
Electrical data - Serial diagnostic SD ELEC_DEV_PORT_INTERFACE_SD CURR_OPERAT_SD DESIGN_SWITCH_SD short-circuit proof, p-type ELEC_WIRING_CPTY_SD_MAX Status indication NOTE_LED_STATUS_INDICAT Operating condition: LED green Error / functional defect: LED red Supply voltage UB: LED green Pin assignment ELEC_CON_1_PIN_ASSIGN_1 A1 Supply voltage UB ELEC_CON_1_PIN_ASSIGN_2 X1 Safety input 1 ELEC_CON_1_PIN_ASSIGN_3 A2 GND ELEC_CON_1_PIN_ASSIGN_4...
This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100 In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the user's authorisation to use the device may become ineffective.
Mounting of the actuators Refer to the mounting instructions manual for the corresponding actuator. The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures (tamperproof screws, gluing, drilling of the screw heads). Manual release For the machine set-up, the solenoid interlock can be unlocked in a de-energised condition.
3.2 Dimensions All measurements in mm. Legend A: Manual release B: Active RFID area Metal parts and magnetic fields in the lateral RFID area of the safety switchgear and the actuator can influence the switching distance or lead to malfunctions. Retrofit kit for Manual release/Emergency exit The retrofit kit is used for subsequent functional expansion of the solenoid interlock.
1 ms. The safety-monitoring module does not need to have a cross-wire short monitoring function, if necessary, the cross- wire short monitoring function must be disabled. Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com Cable The cable entry is realised by a metric M20 gland.
For convenient wiring and series-wiring of SD components, the SD junction boxes PFB-SD-4M12-SD (variant for the field) and PDM-SD-4CC-SD (variant for control cabinet on carrier rail) are available along with additional comprehensive accessories. Detailed information is available on the Internet, products.schmersal.com. 4.4 Wiring examples for series-wiring Series-wiring can be set up.
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Y1 and Y2 = Safety outputs → Safety monitoring module Wiring example 2: Series-wiring of the AZM201 with serial diagnostic function (max. 31 components in series) In devices with the serial diagnostics function (ordering suffix -SD), the serial diagnostics connections are wired in series and connected to a SD-Gateway for evaluation purposes.
SD-IN → Gateway → Field bus 4.5 Wiring configuration and connector accessories Function safety switchgear Configuration Colour codes of Poss. colour configurationof of the the Schmersal code of other the connector removable connector commercially ST2, M12, 8- terminal blocks plugs to DIN...
Solenoid interlocks with standard coding are ready to use upon delivery. Individually coded solenoid interlocks and actuators will require the following "teach-in" procedure: 1. Switch the solenoid interlock's voltage supply off and back on. 2. Introduce the actuator in the detection range. The teach-in procedure is signalled at the solenoid interlock, green LED off, red LED on, yellow LED flashes (1 Hz).
6.4 Solenoid interlock with conventional diagnostic output The short-circuit proof diagnostic output OUT can be used for central visualisation or control tasks, e.g. in a PLC. The diagnostic output is not a safety-related output. Error Errors which no longer guarantee the function of the safety switchgear (internal errors) cause the safety outputs to be disabled within the duration of risk.
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Lock Unlock Door open Safety guard closed Locking time: 150 ... 250 ms, typically 200 ms Safety guard not locked or fault Safety guard locked Evaluation of the diagnostic output (Version ...-1P2PW) 19-25...
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Table 1: Diagnostic information of the safety switchgear System Diagnostic Magnet control IN Safety outputs Y1, Y2 condition output OUT Power to Power to green yellow AZM201Z AZM201B -1P2PW unlock lock Door open 24 V (0 V) 0 V (24 V) Door closed, 24 V actuator...
In this way, the diagnostic signals can be evaluated by means of a PLC. The necessary software for the integration of the SD-Gateway is available for download at products.schmersal.com. The response data and the diagnostic data are automatically and permanently written in an input byte of the PLC for each solenoid interlock in the series-wired chain.
Error warning A fault that does not immediately endanger the safety function of the safety switchgear (e.g. too high ambient temperature, safety output at external potential, cross-circuit) leads to delayed shutdown. This signal combination, diagnostic output disabled and safety channels still enabled, can be used to stop the production process in a controlled manner.
Damaged or defective components must be replaced. 8 Disassembly and disposal 8.1 Disassembly The safety switchgear must be disassembled in a de-energised condition only. 8.2 Disposal £ The safety switchgear must be disposed of in an appropriate manner in accordance with the national prescriptions and legislations.
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Connecting cables with coupling (female) IP67, M23, 12 pole - 12 x 0.75 mm² Cable length Ordering code 5.0 m 101208520 10.0 m 103007354 20.0 m 101214418 Special version -2965-2 Connecting cables with coupling (female) IP67, M23, 8+1 pole - 9 x 0.75 mm² Cable length Ordering code 5.0 m...
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103007359 25-25 K.A. Schmersal GmbH & Co. KG, Möddinghofe 30, 42279 Wuppertal The details and data referred to have been carefully checked. Images may diverge from original. Further technical data can be found in the manual. Technical amendments and errors possible.
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