Riello B100 Installation, Use And Maintenance Instructions
One stage operation
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- User manual (16 pages) ,
- Installation, use and maintenance instructions (48 pages)
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Summary of Contents for Riello B100
- Page 1 Installation, use and maintenance instructions Light oil burners One stage operation CODE MODEL 20204457 BGK1 B100 20204458 BGK2 B100 20204459 BGK3 B100 20204126 (1) - 02/2023...
- Page 2 Translation of the original instructions...
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Page 3: Table Of Contents
Contents Declaration....................................3 Information and general warnings............................4 Information about the instruction manual ........................4 2.1.1 Introduction.................................. 4 2.1.2 General dangers................................4 2.1.3 Other symbols ................................4 2.1.4 Delivery of the system and the instruction manual...................... 5 Guarantee and responsibility............................5 Guide to the use of biofuel mixtures.......................... - Page 4 Contents Electric system ................................29 Wiring diagram ................................30 Operating programme ..............................31 Table of times ................................32 6.7.1 Operation status indication ............................32 6.7.2 Fault diagnostics - lockouts............................33 6.7.3 Fuel pre-heating function ............................33 6.7.4 Switching off test ................................33 6.7.5 Intermittent operation ..............................33 6.7.6 Recycle and limit of repetitions ..........................33 6.7.7 Ignition device protection function..........................34 6.7.8...
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Page 5: Declaration
120 mg/kWh * Standard referring to light oil only. Manufacturer's Declaration RIELLO S.p.A. declares that the following products comply with the NOx emission limits specified by German standard “1. BImSchV revision 26.01.2010”. Product Model Output Light oil burners BGK1 B100 17.8 - 35.6 kW... -
Page 6: Information And General Warnings
Information and general warnings Information and general warnings Information about the instruction manual 2.1.1 Introduction DANGER: EXPLOSION The instruction manual supplied with the burner: This symbol signals places where an explosive is an integral and essential part of the product and must not atmosphere may be present. -
Page 7: Delivery Of The System And The Instruction Manual
Information and general warnings 2.1.4 Delivery of the system and the instruction The system supplier must carefully inform the user about: – the use of the system; manual – any further tests that may be required before activating the When the system is delivered, it is important that: system;... -
Page 8: Guide To The Use Of Biofuel Mixtures
The use of fuel up to B100 (FAME component according to EN 14214) is permitted. 2.3.2 Product liability disclaimer The use of HVO fuel according to EN 15940 is permitted. -
Page 9: Safety And Prevention
Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for safety rules and envisaging all the potential danger situations. -
Page 10: Technical Description Of The Burner
Tapered head Ignition with reduced output Two-stage Size Up to 10% biodiesel Biodiesel %: Up to 30% biodiesel Up to 50% biodiesel B100 Up to 100% biodiesel Standard head Head: Extended head Electrical power supply 1/230/50 1/230V/50Hz of the system:... -
Page 11: Technical Data
Technical description of the burner Technical data Model BGK1 B100 BGK2 B100 BGK3 B100 1.6 3.1 2.8 5.2 3.9 6.3 Delivery kg/h 17.8 35.6 32 59.3 45.0 73.0 Thermal output Fuel storage temperature min. No lower than the turbidity point... -
Page 12: Maximum Dimensions
Technical description of the burner Maximum dimensions The maximum dimensions of the flange and burner are given in Fig. 1. D7217 Fig. 1 Ø Ø Type BGK1 BGK2 BGK3 Burner description 20206531 Fig. 2 Oil pump 18 Air damper Air damper adjustment screws 19 Damper anti-slamming device Nozzle holder with diesel heater In order to meet the indicated regulatory... -
Page 13: Firing Rate
Technical description of the burner Firing rate The burner output is chosen from within the diagram area The firing rates (Fig. 3) were obtained at an (Fig. 3). ambient temperature of 20°C, at a barometric In order to ensure the correct operation of the pressure of 1013 mbar (about 0 m a.s.l.) and with burner, start-ups must always take place within the combustion head regulated as indicated on... -
Page 14: Electrical Control Box
Technical description of the burner Electrical control box The control box is a control and supervision system for forced To remove the control box from the burner it is necessary to draught burners, for intermittent operation (at least one controlled (Fig. -
Page 15: Installation
Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner is to The installation of the burner must be carried out be installed, and arranging for the environment to be illuminated by qualified personnel, as indicated in this manual correctly, proceed with the installation operations. -
Page 16: Preliminary Checks
Installation Preliminary checks Checking the consignment After removing all the packaging, check the integrity of the contents. In the event of doubt, do not use the burner; contact the supplier. CAUTION The packaging elements (wooden cage or 20200226 cardboard box, nails, clips, plastic bags, etc.) Fig. -
Page 17: Operating Position
Installation Operating position The burner is designed to work only in positions 1 Any other position could compromise the correct and 2. operation of the appliance. Installation 1 is preferable, as it is the only one that Installations 3, 4 and 5 are forbidden for safety ATTENTION ATTENTION allows the maintenance operations as described... -
Page 18: Securing The Burner To The Boiler
Installation Securing the burner to the boiler Provide an adequate lifting system of the burner. With some boilers, the CO values may exceed those stated in this manual. To lower these emissions, use the supplied recirculation tube. ATTENTION To install the burner on the boiler, do the following: ... -
Page 19: Combustion Head Adjustment
Installation Combustion head adjustment The adjustment of the combustion head varies depending on the burner output. To adjust it, proceed as follows: Turn the adjustment screw 2)(Fig. 11) clockwise or anti- clockwise until the notch on the regulating rod 3)(Fig. 11) lines up with the outside surface of the head cover 1)(Fig. -
Page 20: Electrode Adjustment
Installation 5.10 Electrode adjustment To adjust, proceed as follows: place the diffuser disc holder assembly 3)(Fig. 12) on nozzle The measures in Fig. 12 must be complied with. holder 2)(Fig. 12) and secure with screw 4)(Fig. 12). For any adjustment of the electrode assembly 5) loosen the ATTENTION screw 6)(Fig. -
Page 21: Maintenance Position
Installation 5.13 Maintenance position The nozzle, diffuser disc and electrodes can be reached in two Mode (Fig. 13): Unscrew and remove the flange fastening nut to extract the ways: burner from the boiler. Mode (Fig. 13): Couple the burner to the flange 7) Fig. 14, loosen the ... -
Page 22: Hydraulic Systems
Installation 5.14 Hydraulic systems 5.14.1 Fuel supply Explosion danger due to fuel leaks in the The burner is designed to allow entry of the flexible oil lines on presence of a flammable source. either side of the burner. Precautions: avoid knocking, attrition, sparks and Depending on whether the outlet of the pipes is to the right or left heat. -
Page 23: Pump
An example of a degassing filter is the Tigerloop ATTENTION 5). Pressure increases with clockwise rotation, vice versa in the B100. opposite direction. The indicative sensitivity is about 1 bar per turn. The pressure is adjustable within a range of 8 to 15 bar. -
Page 24: Priming Pump
Installation The installer must ensure that the supply pressure The installer must ensure that the supply does not exceed 0.5 bar. depression never exceeds 0.4 bar (30 cm Hg). Beyond this value there is an excessive stress on ATTENTION ATTENTION the pump sealing element. -
Page 25: Start-Up, Calibration And Operation Of The Burner
20°C. HEATING POWER Hi B10 - Light oil - HVO = 11.86 kWh/kg Hi B30 = 11.45 kWh/kg Hi B50 = 11.14 kWh/kg Hi B100 = 10.35 kWh/kg B10 -- BGK1 -- Delavan Head adjustment Adjustment Nozzle Pump pressure... - Page 26 60° H 12.0 2.87 2.50 0.75 80° H 12.0 2.93 2.75 0.75 80° H 14.0 3.16 2.50 B100 -- BGK1 -- Delavan Head adjustment Adjustment Nozzle Pump pressure Output chamber air damper Angle kg/h Notch Notch 0.40 60° W 14.0 1.64...
- Page 27 Start-up, calibration and operation of the burner B100 -- BGK1 -- Steinen Head adjustment Adjustment Nozzle Pump pressure Output chamber air damper Angle kg/h Notch Notch 0.40 80° HT 14.0 1.73 0.20 0.50 60° H 13.0 2.00 0.20 0.60 60° H 12.0...
- Page 28 60° H 12.0 4.01 1.50 1.25 60° H 12.0 4.80 2.00 1.35 60° H 13.0 5.37 3.00 B100 -- BGK2 -- Delavan Head adjustment Adjustment Nozzle Pump pressure Output chamber air damper Angle kg/h Notch Notch 0.75 60° W 13.0 3.09...
- Page 29 60° H 12.0 5.54 2.50 1.50 60° H 12.0 6.30 3.00 1.50 60° H 13.5 6.52 3.00 B100 -- BGK3 -- Delavan Head adjustment Adjustment Nozzle Pump pressure Output chamber air damper Angle kg/h Notch Notch 1.10 60° W 12.0 4.40...
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Page 30: Nozzles
Start-up, calibration and operation of the burner B100 -- BGK3 -- Danfoss Head adjustment Adjustment Nozzle Pump pressure Output chamber air damper Angle kg/h Notch Notch 1.00 60° H 13.0 4.25 1.00 1.10 60° H 12.0 4.60 1.25 1.25 60° H 12.0... -
Page 31: Electric System
Start-up, calibration and operation of the burner Electric system Notes on safety for the electrical wiring The electrical wiring must be carried out with the electrical supply disconnected. Electrical wiring must be made in accordance with the regulations currently in force in the country of destination and by qualified personnel. -
Page 32: Wiring Diagram
Start-up, calibration and operation of the burner Wiring diagram D7240 THE INSTALLER Main switch 230V ~ 50Hz Fig. 25 KEY: Do not invert the neutral with the phase in the – Motor capacitor electrical supply line. – Electrode Check that the electrical supply of the burner –... -
Page 33: Operating Programme
Start-up, calibration and operation of the burner Operating programme Lockout due to extraneous light during pre-purging Normal operation 20175092 POWER SUPPLY 20175093 POWER SUPPLY Green blink Blink Blink green Orange Green Lockout L E D No flame during operation Orange blink Blink green Red, green blink... -
Page 34: Table Of Times
Start-up, calibration and operation of the burner Table of times Symbol Description Value (sec.) Stand-by: The burner waits for the heat request Standby time for an input signal: reaction time, control box remains in waiting mode for t1 Flame or flame simulation detected before demand for heat: the control box remains idle. 4.5 Initialisation standby time: checking time following the main power start-up Checks extraneous light or parasite flame during t2: waiting mode for t2l, then lockout: the motor... -
Page 35: Fault Diagnostics - Lockouts
Start-up, calibration and operation of the burner 6.7.2 Fault diagnostics - lockouts Button colour Fault description Seconds Colour code button GREEN, RED Extraneous light or false flame signal blinking alternately ORANGE Electrical power voltage fault slow blinking Electrical power frequency fault ORANGE ORANGE, GREEN Flame control voltage fault... -
Page 36: Ignition Device Protection Function
Start-up, calibration and operation of the burner 6.7.7 Ignition device protection function 6.7.9 Pre-ignition phase of ignition transformer spark The flame control box ensures the protection of the integrated ignition device by preventing the start cycle (new ignition cycle) During the pre-ignition phase, the integrated ignition device starts of the burner from occurring before a minimum time of 1 minute when the fan motor starts. -
Page 37: Monitoring The Power Supply Voltage
Start-up, calibration and operation of the burner 6.7.15 Monitoring the power supply voltage 6.7.19 Checking the internal electronic control circuit of the 1st stage valve The control box automatically measures the mains voltage. If the voltage is less than 170V or more than 280V, the burner The control box detects the presence of a fault at the 1st stage stops, interrupts the operating cycle and remains in stand-by, valve control electronic circuit, the fault is indicated by the... -
Page 38: Continuous Purging
Start-up, calibration and operation of the burner After a lockout due to lack of flame at the end of Ts. 6.7.26 Logging of burner operating parameters After a lockout due to no more recycles allowed for flame The control box allows you to log the operating time of the going off. -
Page 39: Fuel Pre-Heating Automatic Deactivation
Start-up, calibration and operation of the burner Fuel pre-heating automatic deactivation In automatic mode, the pre-heating function can be deactivated by pressing the distance remote reset button (external). Preheating Button disabling sequence Led colour Deactivate pre-heating only if there is no lockout or fault condition Deactivate pre-heating... -
Page 40: Programming Menu
Start-up, calibration and operation of the burner Programming menu 6.9.1 General notes If the number of presses on the reset or remote reset button exceeds the maximum allowable, the value that stays in memory The programming menu can be accessed via the integrated reset will be the maximum one. -
Page 41: Switching Off Test
Start-up, calibration and operation of the burner 6.9.3 Switching off test 6.9.6 Setting the 2nd stage opening delay Sequence for shut-down test programming The 2nd stage valve control function is reserved and not used. Programming allowed in OPERATING mode and in STAND- 6.9.7 Setting a long pre-purging ... -
Page 42: Lockout Types
Start-up, calibration and operation of the burner Sequence for setting and restoring the parameters Press the button 4 times to reset the number of heat Programming allowed in OPERATING mode and in STAND- requests (*) Press the button 5 times to reset all the default values of the ... -
Page 43: Maintenance
Maintenance Maintenance Notes on safety for the maintenance The periodic maintenance is essential for the good operation, Before carrying out any maintenance, cleaning or checking safety, yield and duration of the burner. operations: It allows you to reduce consumption and polluting emissions and to keep the product in a reliable state over time. - Page 44 Maintenance Combustion Carry out an analysis of the combustion flue gases. Significant differences with respect to the previous measurements indicate the points where most care should be exercised during maintenance. Let the burner run at full power for about ten minutes, correctly calibrating all the components indicated in this manual.
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Page 45: Faults / Solutions
Faults / Solutions Faults / Solutions Below are the causes and possible solutions to some problems When lockout lamp lights up the burner will start working only that may cause the burner starting failure or malfunction. after pushing the reset button. If ignition is then normal, the lockout can be attributed to a temporary and non-hazardous fault. -
Page 46: Appendix - Accessories
Appendix - Accessories Appendix - Accessories Light oil filter kit Filtering level Burner Code (m) All models 3006561 Line filter kit Filtering level Burner Code (m) All models 3000926 7-pin plug kit Burner Code All models 3000945 20204126... - Page 48 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.riello.com Subject to modifications...
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