ATLAS PLATINUM PVL10 Installation & Operation Manual
  1. Manuals
  2. Brands
  3. ATLAS PLATINUM Manuals
  4. Lifting Systems
  5. PVL10
  6. Installation & operation manual

ATLAS PLATINUM PVL10 Installation & Operation Manual

10,000 lb. capacity two-post overhead lift
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PVL10 and is the answer not in the manual?

Questions and answers

Related Manuals for ATLAS PLATINUM PVL10

Summary of Contents for ATLAS PLATINUM PVL10

  • Page 2 Revised 05/9/2019 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents Important Safety Instructions ..6 General Information..9 Product Identifi cation ..12 Packing, Transport, Storage ..14 Lift Description .
  • Page 4 • Consult a qualifi ed expert to address all seismic load concerns and other local or state requirements; • Atlas Automotive Equipment and its distributors will assume no liability for loss or damage of any kind, express or implied, resulting from improper installation, operation or maintenance of this lift. PVL10...
  • Page 5 • Shall provide necessary lockout/tagout means for energy sources per ANSI Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout of Energy Sources, before beginning any lift repairs and maintenance; • Shall not modify the lift without the prior written consent of the manufacturer. PVL10...

  • Page 6: Important Safety Instructions

    • Use only as described in this manual – use only Atlas Automotive Equipment optional accessories and attachments; • Never attempt to overload the lift. The rated capacity is shown on the identifi cation label; Important Safety Instructions PVL10...
  • Page 7 Serial No, Model No, and Date of Installation. The following are included with your lift: • ALI/SM Lifting it Right • ALI/ST Safety Tips • ALI/ALOIM • ALI/LPG Lifting Point Guide • Attachment/accessory Notice labels Important Safety Instructions PVL10...
  • Page 8 Indicates a possibility of danger to the operators BOLD Important information TYPE WARNING: before operating the lift and carrying out any adjustments, read carefully chapter 7 “Installation” where all operations for a properly functioning lift are shown. Important Safety Instructions PVL10...

  • Page 9: General Information

    • Keep the manual in an area protected from the moisture; • Use this manual properly without damaging it; • Any use of the lift made by operators who are not familiar with the instructions and procedures contained herein is unauthorized. General Information PVL10...
  • Page 10 Any unauthorized use which differs from that provided for by the manufacturer of the machine is strictly prohibited. The use of non genuine parts may cause damage to people or objects General Information PVL10...
  • Page 11 The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due to the development of the product at any time. General Information PVL10...

  • Page 12: Product Identifi Cation

    The warranty is valid for a period of 2 years on structural components, 2 years on hydraulic components and 90 days on wear parts starting from the date of purchase. This warranty does not include labor or shipping. The warranty consists of parts only. Product Identification PVL10...
  • Page 13 The presence of defects in workmanship must be verifi ed by the Manufacturer’s personnel in charge. Technical servicing For all servicing and maintenance operations not specifi ed or shown in these instructions, contact your dealer where the lift has been purchased or the Manufacturer’s Commercial Department. Product Identification PVL10...

  • Page 14: Packing, Transport, Storage

    (e.g. cranes, trucks) and hoisting methods. Be sure to hoist and transport the components securely so that they do not drop, taking into consideration the package’s size, weight and center of gravity and it’s fragile parts. Packing, Transport, Storage PVL10...

  • Page 15: Storage And Stacking Of Packages

    Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening). Packing, Transport, Storage PVL10...

  • Page 16: Lift Description

    The synchronization is controlled by the equalizer cables. The arm safety is engaged automatically when the lift is raised. Figure 2 Lift Description PVL10...

  • Page 17: Technical Specifi Cation

    If there is over 10% fl uctuation on the electrical power supply, it is suggested to use the voltage stabilizer to protect the electrical components and system from overloading. Technical Specification PVL10...
  • Page 18 Pump Type Gear Flow rate 42.ml/r Continuous working pressure 2250psi Peak pressure 2700psi Technical Specification PVL10...
  • Page 19 Figure 3a – Standard Version Technical Specification PVL10...
  • Page 20 Figure 3b – Taller Version Technical Specification PVL10...
  • Page 21 Figure 3c – Asymmetric Standard Version Technical Specification PVL10...

  • Page 22: Hydraulic Power Unit

    ASTM D 2270 Viscosity index 104 N° ASTM D 97 Pour point ~ 30 °C ASTM D 92 Flash point 215 °C ASTM D 644 Neutralization number 0.5 mg KOH/g Change Hydraulic Oil At 1 Year Intervals Technical Specification PVL10...
  • Page 23 Oil fi lter Hydraulic cylinder Gear pump Manual lowering valve Motor Flow restrictor Non return valve Parachute valve Pressure relief valve Startup valve Figure 5 - Hydraulic Plan Technical Specification PVL10...
  • Page 24 Figure 6 – Electrical Diagram (220V/60Hz/1PH) Technical Specification PVL10...

  • Page 25: General Warnings

    Operator’s presence under the vehicle, during working, is only admitted when the vehicle is lifted and the safety lock is engaged. General Warnings The operator and the person in charge of maintenance must follow OSHA requirements. They also must carry out the following: Safety PVL10...

  • Page 26: Safety Device

    All safety warning signs displayed on the lift are with the purpose to draw the operator’s attention to dangerous or unsafe situations. The labels must be kept clean and they have to be replaced if detached or damaged. Read the meaning of the labels carefully and memorize it. Safety PVL10...
  • Page 27 Safety PVL10...
  • Page 28 Safety PVL10...

  • Page 29: Installation

    Lighting Lighting must be carried out according to the effective regulations in the place of installation. All areas next to the lift must be adequately lit. Installation PVL10...

  • Page 30: Floor Requirement

    fl oor at each location using the column base plates as a template; • Double check all dimensions and make sure that the bases of each column are square and aligned with the chalk line. Installation PVL10...
  • Page 31 Figure 8a – Symmetric Floor Plan Figure 8b – Asymmetric Floor Plan PVL10 Installation...
  • Page 32 • If shimming is required, insert the shims as necessary under the base plate so that when the anchor bolts are tightened, the columns will be plumb; Figure 10 Installation PVL10...
  • Page 33 M10X20 and the fl ange nuts M10 supplied (ref. fi g. 11); • Tighten the bolts and nuts thoroughly; • Install the safety release wire guides using the bolts M6X25 and the hex nuts M6 (ref. fi g. 11). Figure 11 Bracket Guide Installation PVL10...
  • Page 34 Tighten the fl ange bolts M10X20 and the Figure 15 fl ange nuts M10 after adjustments (ref. fi g. 15); • Install the safety release wire guides using the bolts M6X25 and the hex nuts M6 (ref. fi g. 15). Installation PVL10...

  • Page 35: Routing The Equalizer Cables

    • After the equalizer cables have been routed, adjust the nuts M14 to make each cable in equal tension; • Install the pulley cover (ref. fi g. 18) using a cross recess head screw M6X10 on each column. Figure 18 Cover Figure 17 Installation PVL10...
  • Page 36 • Feed another end of the cable through the upper slot and make sure cable is routed under the bottom of the pulley and inside the column (ref. fi g, 19); Pulley Shoulder bolt ABS plate Safety release lever Figure 19 Installation PVL10...
  • Page 37 (fi g. 20). Make sure the cables route on the guides mounted previously on the columns and the column extensions and tie it using a strap if necessary (ref. fi g. 21); Pay attention to the position of the safety pin Figure 20 Guide Clip Guide Figure 21 Installation PVL10...
  • Page 38 19). Install the ABS cover using the cross recess head screw M8X10 and the washers D.10 and then install the lever ball on the lever (ref. fi g. 23). ABS cover Shoulder bolt Cable clamp Pulley Lever ball Figure 23 Figure 22 Installation PVL10...
  • Page 39 • Inspect all threads for damage and make sure that all hose fi ttings are in good condition; • Install hose clamps and route the hoses referring to fi gure 25; • Tighten the hose fi ttings thoroughly. Installation PVL10...
  • Page 40 Connect one overhead switch wire to black switch wire #3 Connect the other overhead wire to red relay wire #1 If not using overhead switch: Connect the black switch wire #3 from pushbutton switch to red relay wire #1. Installation PVL10...
  • Page 41 (ref. fi g. 28); • Install the arm using the bolts M10X35 (ref. fi g. 29). Do not tighten the bolts at this moment; Installation PVL10...
  • Page 42 • After checking that each anti-rotation gear and the toothed gear are aligned well, tighten the bolts; • Repeat the above procedure to install other arms. Pay attention to the beveled gear orientation Figure 29 Figure 28 Installation PVL10...
  • Page 43 Figure 30 7.18 Lubrication Of Moving Parts • Spread white lithium grease on each column inside surface and arm pin; • Spread some grease on each pulley pin and the pulley groove directly without taking the pulley off. Installation PVL10...

  • Page 44: Check Before Start-Up

    (ref. fi g. 31); • Adjust the nuts on the carriage (ref. 16) if necessary. Figure 31 Installation PVL10...
  • Page 45 Carried out two or three complete cycles of lowering with the vehicle loaded: • Repeat the checks provided for by 7.19; • Listen for strange noises during lifting and lowering; • Visually inspect cables, hydraulic lines and bolt connections. Installation PVL10...

  • Page 46: Operation And Use

    Never leave the lift in an elevated position unless the safeties are engaged. If an anchor bolt becomes loose or any component of the lift is found to be defective, DO NOT USE THE LIFT until repairs are made. Controls Figure 32 Operation And Use PVL10...

  • Page 47: Vehicle Positioning

    • Adjust lift arms so that the vehicle is positioned with the centre gravity between the pads. Make sure the arm safeties are engaged; • Raise the lift by pressing the lifting button until the lifting adaptors contact underside of the vehicle; • Make sure the vehicle is secured. Operation And Use PVL10...
  • Page 48 • Lower the lift by pulling the safety release lever and in the meantime pressing the lowering lever; • Before removing vehicle from the lift area, position the lift arms to and pads to provide an unobstructed exit; • Never drive over the lift arms. Operation And Use PVL10...

  • Page 49: Maintenance

    The use of water or fl ammable liquid is strictly prohibited Be sure the ram on the hydraulic cylinders are always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions. Maintenance PVL10...

  • Page 50: Periodic Maintenance

    • Verify the safety cable is not worn, change if necessary; • Check the electrical system to verify that the motor and overhead limit switch operate properly (this work must be carried out by certifi ed electricians); • Empty the oil tank and change the hydraulic oil. Maintenance PVL10...

  • Page 51: Troubleshooting

    Presence of air in the hydraulic system Bleed the hydraulic system The lift does not Lubrication of sliders is not enough. Grease lower smoothly Sliders are damaged Replace * If the problem(s) remain unsolved, call for technical support. 1-866-898-2604 Troubleshooting PVL10...

  • Page 52: Additional Information

    Ensure all documents listed below are given to the owner. ANSI / ALI Lift It Right Manual. ANSI / ALI Safety Tip Card. ANSI / ALI ALIS Safety Requirements for Installation. ALI/LP Lifting Points Quick Reference Guide. Train end user on operation of lift. Additional Information PVL10...
  • Page 53 Unusual vehicles, such as limousines, RV’s, and long wheelbase vehicles, may not be suitable for lifting on this equipment. If necessary, consult with your Atlas Automotive Equipment representative or contact the vehicle manufacturer. PVL10 Additional Information...
  • Page 54 Run the lift in the low position several times, and then run the lift to the top completely. If any problems occur during the fi nal checkout or operation test of the lift with a vehicle, please contact your lift distributor, sales representative or manufacturer immediately. Additional Information PVL10...
  • Page 55 14. Pull down and hold the safety release while pressing the hydraulic lowering valve handle until the lift has fully lowered to the ground and the arm restraints have disengaged. 15. Remove adapters and position arms in full drive thru position before removing vehicle from the service bay. PVL10 Additional Information...

  • Page 56: Inspection And Maintenance

    • Check anchor bolts for tightness and appropriate torque; • Check fl uid levels; • Repair or replace all damaged, defective, worn, frayed or broken components immediately. Only use parts approved by the original equipment manufacturer or parts meeting original manufacturer specifi cations. Additional Information PVL10...
  • Page 57 If more than one individual is required to lock out the lift, each shall place their own personal lock on the energy isolating device(s); • Adequately label or tag the lift stating not to operate or tamper with the tag or label; PVL10 Additional Information...
  • Page 58 Rules for Using Lockout Procedure: The lift shall be locked out to protect against accidental or inadvertent operation when such operation could cause injury to personnel. Never attempt to operate any switch, valve, or other energy isolating device bearing a lock. Additional Information PVL10...
  • Page 59 Nom. Cable Diameters Max. Reduction in Diameter Up to 5/16” 1/64” 3/8” to 1/2” 1/32” 9/16” to 3/4” 3/64” 7/8” to 1-1/8” 1/16” 1-1/4” to 1-1/2” 3/32” Typical Good Cable Cable with Broken Wires Cable with Severe Corrosion Cable with Necking Additional Information PVL10...
  • Page 60 * Lay is the distance measured, parallel to the rope axis, in which a single strand makes one complete turn around the rope axis, or the wires make a complete turn around the axis of the strand. Please reference ANSI/ALI ALOIM standard for more information on wire rope cable inspection. Additional Information PVL10...
  • Page 61 fi rst contacting your local authorized service representative or distributor, who can verbally walk you through the process or assist, in person, where necessary. WARNING: DO NOT LOOSEN OR REMOVE HYDRAULIC CONNECTIONS OR FITTINGS UNDER PRESSURE. SERIOUS INJURY OR DEATH COULD OCCUR. PVL10 Additional Information...

  • Page 62: Parts Catalogue

    Parts Catalogue ED. 01/2015 Parts Catalogue PVL10...
  • Page 63 LIFT ITEM PART NO. DESCRIPTION Z23A110000AM Power-side column assembly Z23A120000AM Off-side column assembly Z23A130001 Column extension L=800 (standard version) Z23A130001-H1 Column extension L=1410 (H version) Z23A200000 Carriage assembly Z23A320000AM Short arm assembly Parts Catalogue PVL10...
  • Page 64 Hose clamp Z23A313000AM Arm adaptor 0205017 Washer D.14 0204006 Self-locking nut M14 Z23AY20000 Hydraulic cylinder XSZ-8-802-2 Square rubber protection 0202032 Screw M6X16 0205006 Washer D.6 Z23A601102 Pad extension holder Z23A601200 Pad extension H.80 Z23A601300 Pad extension H.155 Parts Catalogue PVL10...
  • Page 65 POWER-SIDE COLUMN ITEM PART NO. DESCRIPTION Z23A110100AM Column Z23A110001T Cable pulley 0211014 Seeger D.15 Z23A110002 Anti-derailment safety plate 0206031 Screw M6X10 Z23A110005 Nylon wire pulley 0211015 Seeger D.8 Parts Catalogue PVL10...
  • Page 66 Return spring 1 0201174 Shoulder bolt 8X25 Z23A110010 ABS plate 0215017 Lever knob M10X33 Z23A504101 ABS cover 0206034 Screw M8X10 0205008 Washer D.8 0203032 Nut M10 Z23A110003 Safety release lever 0204024 Flange Nut M6 0210079 Bush SF-1/1920 Parts Catalogue PVL10...
  • Page 67 ITEM PART NO. DESCRIPTION Z23A110100AM Column Z23A110001T Cable pulley 0211014 Seeger D.15 Z23A110002 Anti-derailment safety plate 0206031 Screw M6X10 Z23A110007 Shock absorber Z23A110006 Safety hook 0213052 Elastic pin 6X40 Z23A110004 Safety pin 0204024 Flange Nut M6 Z23A110200 Parts Catalogue PVL10...
  • Page 68 PART NO. DESCRIPTION 0201174 Shoulder bolt 8X25 0205023 Washer D.24 Z23A110009 Return spring 2 Z23A110008 Return spring 1 Z23A504101 ABS cover 0206034 Screw M8X10 0205008 Washer D.8 0211015 Seeger D.8 Z23A110005 Nylon wire pulley 0210079 Bush SF-1/1920 Parts Catalogue PVL10...
  • Page 69 CARRIAGE ITEM PART NO. DESCRIPTION Z23A210000 Carriage Z23A200001 Nylon slider Z23A200002 Slider shim Z23A200006 Safety release ring Z23A200004 Safety release pin Z23A200005 Spring Z23A200003 Toothed block 0213052 Elastic pin 6X40 Parts Catalogue PVL10...
  • Page 70 ARMS + ADAPTOR ITEM PART NO. DESCRIPTION Z23A311000AM Long arm frame Z23A312000AM Long arm extension Z23A310001 Anti-rotation gear 0201050 Screw M10X35 0201060 Screw M10X16 0201022 Screw M8X12 0202020 Screw M5X8 0202032 Screw M6X16 Z23A324001 Shim Z23A310000AM Long arm assembly Parts Catalogue PVL10...
  • Page 71 Short arm outer extension Z23A320000AM Short arm assembly Z23A313000AM Arm adaptor Z23A313100AM Pad support Z23A313001 Inner thread bush Z23A313002 Outer thread bush 0212034 Seeger D.42 0212035 Seeger D.32 0309091 O-ring 45X2.65 Z23A313202 Round rubber pad 0202032 Screw M6X16 Parts Catalogue PVL10...
  • Page 72 PART NO. DESCRIPTION Z23A410000AM Left beam assembly Z23A420000 Right beam assembly SYJ30-17-02M1 Support 1 2L-1-07 Support 2 Z23A400001AM Crush safety bar 0206040 Screw M6X12 0203004 Nut M6 0201033 Screw M8X40 0203008 Nut M8 Z23A400002 Crush safety bar cover Parts Catalogue PVL10...
  • Page 73 0204030 Flange nut M10 SP-1430-14 Mercury switch 0201020 Screw M8X55 Z23A411000AM Left beam Z23A410001 Pulley shaft Z23A110001T Cable pulley 0211014 Seeger D.15 0205023 Washer D.24 Z23A410002 Anti-derailment safety pin 0215041 Greaser M6X1 - GB/T1152 0210079 Bush SF-1/1920 Parts Catalogue PVL10...
  • Page 74 Flat washers 5 Buffer valve WX2-01-6002 Plug NPT3/8 WG-04-3020 G-04-3 Ball plug WG-01-3227 Filter WG-07-002 G-07-0 0 02 Lock washers 8 WG-01-1009 Switch Cover v er WG-03-3336 G-03-3 Motor switch WG-03-3335 Junction box cover ction v er WG-03-3337 G-03-3 Parts Catalogue PVL10...
  • Page 75 Cylinder liner Z23AY21002 Cylinder shaft Z23AY18001 Cylinder cover 0212036 Seeger D. 48 0305042 Seal support ring 44X9.5X3 0310033 Seal 48X60X11 0315043 Seal 48X9.5X2.5 0309087 O-ring 56X3.55 0305017 Bleeder 1/8 0311023 Scraper 48X56X5/6.5 Z23AY11001 Shaft head 0309088 O-ring 36.5X2.65 Parts Catalogue PVL10...
  • Page 76 Hydraulic hose 1/4 L=3800 (Standard version) WW4410 Hydraulic hose 1/4 L=4410 (H version) ZZ5090 Hydraulic hose 1/4 L=5090 (Standard version) ZZ5700 Hydraulic hose 1/4 L=5700 (H version) For Parts & Service Assistance, Please contact Atlas Automotive Equipment Toll Free: 866-898-2604 Parts Catalogue PVL10...

  • Page 77: Warranty

    Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. Warranty PVL10...

Table of Contents

Save PDF