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ATLAS PLATINUM PVL12 Installation & Operation Manual

12,000 lb. capacity two-post overhead lift
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Summary of Contents for ATLAS PLATINUM PVL12

  • Page 1 Replace This With Cover PDF...
  • Page 2 Revised 05/9/2019 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents General Information..5 Product Identifi cation ..8 Packing/Transport/Storage..9 Lift Description ... . 11 Technical Specifi...
  • Page 4 Indicates a possibility of danger for the operators BOLD Important information TYPE WARNING: before operating the lift and carrying out any adjustment, read carefully chapter 7 “installation” where all proper operations for a better functioning of the lift are shown. PVL12...

  • Page 5: General Information

    • Keep the manual in an area protected from the damp. • Use this manual properly without damaging it. • Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden. PVL12 General Information...
  • Page 6 Any other use which differs from that provided for by the manufacturer of the machine is strictly forbidden. The use of non genuine parts may cause damage to people or objects General Information PVL12...
  • Page 7 The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time. PVL12 General Information...

  • Page 8: Product Identifi Cation

    The presence of defects in workmanship must be verifi ed by the Manufacturer’s personnel in charge. Technical Servicing For all servicing and maintenance operations not specifi ed or shown in these instructions, contact your Dealer where the machine has been bought or the Manufacturer’s Commercial Department. Product Identification PVL12...

  • Page 9: Packing/Transport/Storage

    The packing of the lift is shown in the fi gure 1: N. 1 base unit packed in a steel frame, wrapped up in non-scratch material, including the accessory box, the power unit. The package weight is about 2425 lbs. If requested, optional accessories are available to satisfy each customer’s requirements. Figure 1 - Packages Packing/Transport/Storage PVL12...
  • Page 10 Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening). Packing/Transport/Storage PVL12...

  • Page 11: Lift Description

    The synchronization is controlled by the equalizer cables. The arm locks can be engaged automatically when the lift is raised. Figure 2 – Lift Lift Description PVL12...

  • Page 12: Technical Specifi Cation

    Before use of the lift, make sure to check if the motor specifi cation shown in the nameplate of the motor conforms to the local electric supply. Pump Type Gear Flow rate 2.1 cm Continuous working pressure 225 bar Technical Specification PVL12...
  • Page 13 Figure 3 – Layout Technical Specification PVL12...
  • Page 14 ASTM D 2270 Viscosity index 104 N° ASTM D 97 Pour point ~ 30 °C ASTM D 92 Flash point 215 °C ASTM D 644 Neutralization number 0.5 mg KOH/g Change hydraulic oil at 1 year intervals Technical Specification PVL12...
  • Page 15 Figure 5 - Hydraulic Plan Oil fi lter Hydraulic cylinder Gear pump Manual lowering valve Motor Flow restrictor Non return valve Startup valve Pressure overload valve (Max. 250 bar) Technical Specification PVL12...
  • Page 16 Figure 6 – Electrical Diagram (220V/50Hz/60Hz/1Ph) Technical Specification PVL12...

  • Page 17: Safety

    • Carefully follow the safety indications applied on the machine and included in the manual; • Observe the safety area during lifting; • Be sure the motor of the vehicle is off, the gear engaged and the parking brake put on; Safety PVL12...
  • Page 18 All safety warning signs (ref. fi gure 7) displayed on the lift are with the purpose to draw the operator’s attention to dangerous or unsafe situations. The labels must be kept clean and they have to be replaced if detached or damaged. Read the meaning of the labels carefully and memorize it. Safety PVL12...
  • Page 19 Figure 7 – Safety Signs Safety PVL12...

  • Page 20: Installation

    Lighting Lighting must be carried out according to the effective regulations of the place of installation. All areas next to the lift must be well and uniformly lit. Installation PVL12...
  • Page 21 fl oor at each location using the column base plates as a template. • Double check all dimensions and make sure that the bases of each column are square and aligned with the chalk line Figure 8 – Floor Plan Installation PVL12...
  • Page 22 • Tighten the screws and nuts thoroughly. Installation Of Overhead Beam • Make sure no parts missed in the beams; • Assemble two beams as shown. Do not tighten the screws and nuts at this moment; Installation PVL12...
  • Page 23 • Align the Latch shaft, spacer, return spring, lock latch and cam plate as fi g. 11 shown, install them on power-side and off-side; • Tighten Screw M10X16 on each side. • After installation, have a check make sure it is well to use. Installation PVL12...
  • Page 24 Make sure the cables in the place on the pulleys. Make sure the cables routed properly; • After the equalizer cables have been routed, adjust the nut to make each cable in equal tension by using the special wrench supplied. Figure 12 – Routing Equalizer Cable Installation PVL12...
  • Page 25 7.12 Installation Of Power Unit • Attach the power unit onto the bracket on the power side column; • Secure it using M8X30 screws, M8 nuts and the washers; • Make sure to keep the power unit clean. Installation PVL12...
  • Page 26 • Route the hoses as shown. Make sure the hose goes through hose guides / retainers on the columns and in center of overhead beam; • Tighten the hose fi ttings thoroughly. Figure 15 – Hydraulic Line Connection Installation PVL12...
  • Page 27 • Cycle the lift up and down several times to insure latches click together and all air is removed from the system; • To lower the lift, raise the lift to clear the latches at fi rst then release the latches manually; Installation PVL12...
  • Page 28 7.17.2 Mechanical Safeties For Proper Installation • Check to make sure that safety latches will properly engage and disengage by manual release; • If latches click out of synchronization, tighten the cable on the one that clicks fi rst. Installation PVL12...
  • Page 29 WARNING: please follow carefully the instructions in the coming paragraph for avoiding damages on the lift. Carried out two or three complete cycles of lowering with the vehicle loaded: • Repeat the checks provided for by 7.17. • Check no strange noise during lifting and lowering Installation PVL12...

  • Page 30: Operation And Use

    NEVER leave the lift in an elevated position unless the safeties are engaged. If an anchor bolt becomes loose or any component of the lift is found to be defective, DO NOT USE THE LIFT until repairs are made. Controls Figure 17 - Controls Operation And Use PVL12...
  • Page 31 • Raise the lift by pushing the lifting button until reaching the desire height. Standing • Press the lowering lever to engage the nearest lock position; • Always ensure that the lock in each column is engaged before any attempt is made to work on or near the vehicle. Operation And Use PVL12...
  • Page 32 • Lower the lift by pressing the lowering lever; • Before removing vehicle from the lift area, position the lift arms to and pads to provide an obstructed exit; • Never drive over the lift arms. Operation And Use PVL12...

  • Page 33: Maintenance

    The use of water or infl ammable liquid is strictly forbidden Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions. Maintenance PVL12...
  • Page 34 • Verify the equalizer cables are not worn, change if necessary Every 12 months • Check the electrical system to verify that the motors operate properly (this work must be carried out by skilled electricians) • empty the oil tank and change the hydraulic oil Maintenance PVL12...

  • Page 35: Troubleshooting

    Check the valve and The lift does not not work properly replace if needed. lower when the lowering lever and The equalizer cables are Readjust the equalizer the safety release not in the same tension. cables. lever are pressed Troubleshooting PVL12...
  • Page 36 Presence of air in the Bleed the hydraulic hydraulic system system The lift does not Lubrication of sliders is not Grease lower smoothly enough. Sliders are damaged Replace * If the problems remain unsolved, call for technical support. Troubleshooting PVL12...

  • Page 37: Part List

    Part List Figure 18 – General Part List General Part List Item Part number Description Z23G101000 Power-side column Z23G102000 Off-side column Z23G201000 Carriage assembly Z23G410000 Overhead beam Z23G320000 Arm assembly PVL12 Part List...
  • Page 38 Column extension 0203004 Nut M6 0208005 Locking washer D.6 Z23G150201 Cable relief 0201014 Screw M6X20 Z23G520100 Equalizer steel cable Z23G501000 Adaptor assembly Z23G132001 Roller bracket Z23G132002 Latch release wire roller 0202034 Screw M6X25 0204003 Self-locking nut M6 Part List PVL12...
  • Page 39 Figure 19 – Power-Side Column Assembly Power-Side Column Assembly Item Part number Description Z23G110100 Pulley shaft Z23G110201 Cable pulley Z23G111000 Column weldment Z23G122100 Latch cover Z23G140101 Lock latch Z23G140200 Latch release lever Z23G140301 Latch shaft Z23G140303 Return spring 2 Part List PVL12...
  • Page 40 Cam plate 0201174 Screw M8X25 0204024 Nut M6 0213052 Elastic pin 6X40 0210007 Bush 2518/SF-1 0201025 Screw M8X16 0205008 Washer D.8 0208006 Locking washer D.8 0209028 Screw M10X16 0206036 Screw M6X8 0205006 Washer D.6 Z23A110007 Rubber cushion Part List PVL12...
  • Page 41 Figure 20 – Off-Side Column Assembly Off-Side Column Assembly Item Part number Description Z23G110100 Pulley shaft Z23G110201 Cable pulley Z23G111000 Column weldment Z23G122200 Latch cover Z23G131000 Wire pulley assembly Part List PVL12...
  • Page 42 Locking washer D.8 0209028 Screw M10X16 0206032 Screw M6X16 0205006 Washer D.6 0208005 Locking washer D.6 0206036 Screw M6X8 Z23A110007 Rubber cushion Z23G131001 Roller bracket Z23G131002 Latch release wire roller 0201122 Screw M6X35 0204003 Self-locking nut M6 Part List PVL12...
  • Page 43 Figure 21 – Carriage Assembly And Hydraulic Cylinder Unit Carriage Assembly And Hydraulic Cylinder Unit Item Part number Description Z23G210100 Carriage weldment Z23G221101 Slider Z23G231100 Arm lock release pin Z23G231201 Spring Z23G240101 Front cover Part List PVL12...
  • Page 44 Z23AY12000 Cylinder liner Z23AY11002 Cylinder shaft Z23AY18001 Cylinder guiding cover 0212036 Seeger D.48 0305042 Spacer 44X9.5X3 0310033 Seal 48X60X11 0305043 Spacer 48X9.5X2.5 0309087 O-ring 56X3.55 0305017 Bleeder 1/8 0311023 Scraper 48X56X5/6.5 Z23AY11001 Shaft head 0309088 O-ring 36.5X2.65 Part List PVL12...
  • Page 45 Short arm middle extension Z23G323000 Short arm outer extension Z23A310001 Anti-rotating gear 0201050 Screw M10X35 0201023 Screw M8X12 0211030 Toothed washer D.8 Z23G501000 Adaptor assembly 0205006 Washer D.6 XSZ-7-3-1 Rubber pad Z23G501100 Pad support 0203004 Nut M6 0207013 Screw M6X30 Part List PVL12...
  • Page 46 Screw M8X16 0203008 Nut M8 SP-1430-14 Overhead switch 0201020 Screw M8X55 0206032 Screw M6X16 2L-1-07 Safety bar support Z23A400001AM Crush safety bar Z23A400002 Crush safety bar cover 0203013 Nut M12 0208009 Locking washer D.12 0201078 Screw M12X25 Part List PVL12...
  • Page 47 Part number Description 0205013 Washer D.12 SYJ30-17-02M1 Bar bracket 0208005 Locking washer D.6 Z23G413000 Restric shelf 0205006 Washer D.6 XSZ-1-02-11 Cable pulley 0210007 Bush 2518/SF-1 Z23G412000 Beam B weldment Z23G410001 Pulley shaft Z23G410002 Anti-rotation plate 0201033 Screw M8X40 Part List PVL12...
  • Page 48 Figure 24 – Hydraulic Line Part List PVL12...
  • Page 49 Item Part number Description 0303026 Tee fi tting 1/4 ZZ11070 Hydraulic hose 3/8 L=11070 BZ-JT-016 Cylinder union 6240TJ-Y-2 Restrictor 6240TJ-Y-3 Spring 0313001 Washer 1/4 0303002 90° fi tting 1/4 ZZ1270 Hydraulic hose 1/4 L=1270 0307022 Parachute valve Part List PVL12...
  • Page 50 Plug NPT3/8 WG-04-3020 G-04- Ball plug WG-01-3227 Filter t t er WG-07-002 G-07- Lock washers 8 WG-01-1009 Switch Cover itch WG-03-3336 G-03- Motor switch WG-03-3335 Junction box cover ctio WG-03-3337 G-03- Figure 25 – Hydraulic Power Unit Part List PVL12...

  • Page 51: Warranty

    Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. Warranty PVL12...

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