ATLAS PLATINUM PVL14OF-EXT Installation & Operation Manual

14,000 lb. capacity four-post open front lift

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Page 1 Replace This With Cover PDF...
Page 2 Revised 11/21/2019 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...
Page 3: Table Of Contents
Contents General Information..5 Product Identiﬁ cation ..8 Packing / Transport / Storage ..9 Product Description ..11 Technical Speciﬁ...
Page 4 Indicates a possibility of danger for the operators BOLD Important information TYPE WARNING: before operating the lift and carrying out any adjustment, read carefully chapter 7 “installation” where all proper operations for a better functioning of the lift are shown. PVL14OF-EXT...
Page 5: General Information
• Keep the manual in an area protected from the damp. • Use this manual properly without damaging it. • Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden. PVL14OF-EXT General Information...
Page 6 Any other use which differs from that provided for by the manufacturer of the machine is strictly forbidden. The use of non genuine parts may cause damage to people or objects General Information PVL14OF-EXT...
Page 7 The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time. PVL14OF-EXT General Information...
Page 8: Product Identifi Cation
Dealer where the machine has been bought or the Manufacturer’s Commercial Department. Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out packing, lifting, handling, transport and unpacking operations. Product Identification PVL14OF-EXT...
Page 9: Packing / Transport / Storage
The package weight is about 4100 lbs. If requested, optional accessories are available to satisfy each customer’s requirements. Figure 1 – Package Packing / Transport / Storage PVL14OF-EXT...
Page 10 Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening). Packing / Transport / Storage PVL14OF-EXT...
Page 11: Product Description
(8) holds on the lift in the elevated position, can be released by pushing the lever of the control valve (9). The slack cable safety (10) can hold on the lift in event of cable slackening and/or failure. Figure 2 – Lift Product Description PVL14OF-EXT...
Page 12: Technical Specifi Cation
(ﬁ g.6). The motor direction of rotation is shown in the label placed on the motor. Before use of the lift, make sure to check if the motor speciﬁ cation shown in the nameplate of the motor conforms to the local electric supply. Technical Specification PVL14OF-EXT...
Page 13 Pump Type Gear Flow rate 2.5 cm Continuous working pressure 160 bar Figure 3 – Lift Layout Technical Specification PVL14OF-EXT...
Page 14 ASTM D 2270 Viscosity index 104 N° ASTM D 97 Pour point ~ 30 °C ASTM D 92 Flash point 215 °C ASTM D 644 Neutralization number 0.5 mg KOH/g Change hydraulic oil at 1 year intervals Technical Specification PVL14OF-EXT...
Page 15 Figure 5 -Hydraulic Plan Oil ﬁ lter Manual lowering valve Gear pump Startup valve Motor Flow restrictor Non return valve Hydraulic cylinder Pressure overload valve Technical Specification PVL14OF-EXT...
Page 16 Connect one overhead switch wire to black switch wire #3 Connect the other overhead wire to red relay wire #1 If not using overhead switch: Connect the black switch wire #3 from pushbutton switch to red relay wire #1. Figure 6 – Electrical Diagram (220V/50Hz/60Hz/1Ph) Technical Specification PVL14OF-EXT...
Page 17 Figure 7 – Pneumatic Plan Filter/regulator must be equipped on the air circuit and the air pressure is to be set at 6-8bar. Filter/regulator is not supplied by the manufacturer if no special order. Technical Specification PVL14OF-EXT...
Page 18: Safety
• be sure the motor of the vehicle is off, the gear engaged and the parking brake put on; • be sure only authorized vehicles are lifted without exceeding the maximum lifting capacity; • Verify that no one is on the runways during lifting or standing. Safety PVL14OF-EXT...
Page 19 Vehicle falling from the lift can be caused when the vehicle is improperly placed on platforms, and when its dimensions are incompatible with the lift or by excessive movement of the vehicle. In this case, keep immediately away from the working area. Fig. 9a Fig. 9b Fig. 9c Safety PVL14OF-EXT...
Page 20 “Maintenance”. Fig. 11 Risks For Unauthorized Uses The presence of unauthorized persons next to the lift and on the platforms is strictly forbidden during lifting as well as when the vehicle has been already lifted. Fig. 12 Safety PVL14OF-EXT...
Page 21 • Automatic mechanical back-up safety holds on the lift in the elevated position. • Slack safety in event of cable slackening and/or failure. It is strictly forbidden to modify any safety device. Always ensure the safety device for proper operation during the service. Safety PVL14OF-EXT...
Page 22: Installation
Health and Safety at Work regulations, for instance, with respect to minimum distance to wall or other equipment, must be observed. Lighting Lighting must be carried out according to the effective regulations of the place of installation. All areas next to the lift must be well and uniformly lit. Installation PVL14OF-EXT...
Page 23 ﬁ g.14. Make sure that the cables are not twisted and routed on the correct pulleys in runways. Make sure to route the cables through the retainer before attaching them to the holder. Do not assemble the cable pulleys in the beam ends at this time. PVL14OF-EXT Installation...
Page 24 • With the openings in the rear beam side lined up with the runway ends, align the bolt holes in top of the beam with the slots in the runway ends. Bolt the runway to the rear beam using screws and washers as shown in ﬁ g.16. Installation PVL14OF-EXT...
Page 25 • Adjust the nuts on the thread stud of the latch rack against the column top plate so that the latch rack should engage the sliders for at least 25mm when the lift is lowered completely. • Repeat the above procedures to attach another rear column to the rear beam. Installation PVL14OF-EXT...
Page 26 ﬁ t two M20 nuts into the thread stud of the latch rack. Adjust the nuts down the thread stud until the nut and the top plate are ﬂ ush. • Lay the column down with back to the ﬂ oor. Installation PVL14OF-EXT...
Page 27 • Align the bolt holes in top of the beam with the slots in the runway ends. Bolt the runway to the rear beam using screws and washers as shown in ﬁ g.22. • Repeat the above procedures to attach another front column to the runway. Installation PVL14OF-EXT...
Page 28 ﬁ g. 25 to help maintain the runway spacing. Adjust runways until the diagonals are equal. Check the measurement referring to the ﬁ g.26 and make sure to keep columns square to the center line of lift. Installation PVL14OF-EXT...
Page 29 Figure 26 – Square And Diagonal Measurement Installation PVL14OF-EXT...
Page 30 7.11 Installation Of Power Unit • Attach the power unit onto the bracket on the power side column. • Secure it using M8X25 screws, M8 nuts and the washers. • Make sure to keep the power unit clean. Installation PVL14OF-EXT...
Page 31 • Inspect all threads for damage and make sure that all hose ﬁ ttings are in good condition. • Route the hoses as shown. • Tighten the hose ﬁ ttings thoroughly. Make sure not to over-tighten the hose ﬁ ttings so as to result in oil leakage. Figure 28 – Hydraulic Line Connection PVL14OF-EXT Installation...
Page 32 M4X30 (ref. ﬁ g. 29). • Connect the pneumatic lines referring to the diagram (ﬁ g.30); • Connect the air valve to the pneumatic supply at site. • Check for the air leaks by depressing the air valve. Installation PVL14OF-EXT...
Page 33 • Make the electric hookup to the hydraulic power unit referring to the wiring diagram (ﬁ g. 6); • Make sure to install a proper circuit breaker on the circuit (DZ47-63/ D32A/2P is suggested for single phase 208-240V). • Make sure the lift is grounded well. Installation PVL14OF-EXT...
Page 34 • Raise the lift from bottom to top and verify if all latches can be clicked into the locking positions. • Lower the lift to the topmost latch position to verify if four latches are engaging uniformly. If not, readjust cables. Installation PVL14OF-EXT...
Page 35 • Make sure to check all plastic sliders are on the position and greased properly. • Make sure to check all pins are installed correctly and greased properly. • Make sure to check all bolts, nuts and screws are tightened securely. • Particularly, below checks must be followed: PVL14OF-EXT Installation...
Page 36 Tighten the connections or reseal if necessary. • Check the lift for reaching its maximum height. If the vented cap is lost or broken, order the replacement. The oil tank must be vented well. Installation PVL14OF-EXT...
Page 37 • If the runways weren’t leveled, readjust. 7.19 Installation Of Jacking Beam (Optional) This jacking beam is designed to be equipped with a 4 post lift. The maximum capacity is 7000lbs (3200kg). Figure 32 – Jacking Beam Layout PVL14OF-EXT Installation...
Page 38 • Connect the pneumatic line following the ﬁ g.7 and the instructions described in the chapter 7.13. • Connect the hydraulic hose following the ﬁ gure 34. • Fill the pump reservoir with the oil suggested in the chapter 5.5. Figure 34 – Hydraulic Line Connection Of Jacking Beam Installation PVL14OF-EXT...
Page 39 • Check for the second lock operation by lowering the jack to the second lock position (about 351mm high) and then raising the jack to clear off the lock and in the meantime ﬂ ipping the lock release handle up off the lock. Installation PVL14OF-EXT...
Page 40: Operation And Use
If an anchor bolt becomes loose or any component of the lift is found to be defective, DO NOT USE THE LIFT until repairs are made. Controls Of Lift Figure 36 – Controls Of Lift Operation And Use PVL14OF-EXT...
Page 41 • Set the parking brake or place the wheel chops on each side of the rear wheels; • Make sure the all personnel must be exit before the lift is raised; • Raise the lift by pushing the lifting button until reaching the desire height. Operation And Use PVL14OF-EXT...
Page 42 • Observe the lift and the vehicle to be sure the lift is level while being lowered; • Lower the lift fully; • Remove the wheel chops and check to be sure that the area is clear before removing the vehicle off the lift. Operation And Use PVL14OF-EXT...
Page 43: Maintenance
The use of water or inﬂ ammable liquid is strictly forbidden. Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions. Maintenance PVL14OF-EXT...
Page 44 • Verify the equalizer cables are not worn, change if necessary Every 12 months • Check the electrical system to verify that the motors operate properly (this work must be carried out by skilled electricians) • Empty the oil tank and change the hydraulic oil Maintenance PVL14OF-EXT...
Page 45: Troubleshooting
Readjust the equalizer are pressed not in the same tension. cables. Presence of air in the Bleed the hydraulic system hydraulic system The lift does not lower Lubrication of sliders is not smoothly Grease enough. Sliders are damaged Replace Troubleshooting PVL14OF-EXT...
Page 46: Part List
Part List Figure 37 – General Part List General Part List Item Part Number Description Z72D110200A Power-side column Z72D110200B Front column Z72B110100 Rear column Z72D220000 Front beam A Z72D230000 Front beam B Part List PVL14OF-EXT...
Page 47 220V/3HP power unit 0201038 Screw M8X25 0205008 Washer D.8 0208006 Locking washer D.8 0203029 Nut M8 0215028 Screw M12 0215085 Clamp 0306101 Spiral hose L=6000 0306048 Union D.6-1/4 0604001 Cable L=5400 0205013 Washer D.12 0203023 Nut M12 Part List PVL14OF-EXT...
Page 48 Item Part Number Description Z72D311000L Runway weldment Z72B220005 Fastening plate B Z72B210002 Cable pulley Z72B310001 Pulley shaft Z72B310002 Cylinder pin Z72B310003 Nylon washer Z72D310004 Nylon spacer Z72D310007 Spring holder Z72D310009 Spring Z72D310010 Nylon washer Z72B310100 Cable holder Part List PVL14OF-EXT...
Page 49 Piston Z72BY90008 Restrictor body Z11AY63806 Seager ring Z11AY63807 Flow restrictor 021105 Seeger D. 19 0313076 Washer 3/4 0312018 Gasket 90X70X22.4 * 0310031 Seal 36X46X8 * 0311016 Scraper 36X44X5/6.5 * 0305006 Guiding ring 36X25X2.5 * Z72BY90000S Seal kit Part List PVL14OF-EXT...
Page 50 Figure 39 – Off-Side Runway Assembly Part List PVL14OF-EXT...
Page 51 Fastening plate B Z72B310001 Pulley shaft J63A332000 Nylon bearing unit 0206032 Screw M6X16 0207036 Screw M8X20 0206031 Screw M6X10 0210052 Bush 4020/SF-1 0205011 Washer D.10 0208007 Locking washer D.10 0201062 Screw M10X20 0201013 Screw M6X16 0203035 Nut M6 Part List PVL14OF-EXT...
Page 52 Description Z72B210001 Pulley shaft Z72B210002 Cable pulley Z72B210003 Nylon spacer Z72B210004 Safety latch Z72B210005 Nylon roller Z72B210006 Latch shaft Z72B210007 Z72B210008 Fastening plate A Z72B210009 Cylinder joint Z71P211811 Spring Z72D222000 Cable slack lever Z72D221000 Beam A weldment Part List PVL14OF-EXT...
Page 53 0205008 Washer D.8 0201059 Screw M10X16 0210058 Bush 2012/SF-1 0306333 Latch release cylinder 0203035 Nut M6 XSZ-7-1 Nylon slider 0213054 Split pin 2X16 Z72A310010 Steel shim 0306275 90° quick union 6-M5 Z72B210013 Shaft 0212001 Seeger Z72D220012 Shims Part List PVL14OF-EXT...
Page 54 Part Number Description Z72D231000 Beam B weldment Z72D220013 Pulley cover Z72D222000 Cable slack lever Z72B210001 Pulley shaft Z72B210002 Cable pulley Z72B210003 Nylon spacer Z72B210004 Safety latch Z72B210005 Nylon roller Z72B210006 Latch shaft Z72B210007 Z72B210008 Fastening plate A Part List PVL14OF-EXT...
Page 55 0213035 Split pin 4X30 0205006 Washer D.6 0210052 Bush 4020/SF-1 0306333 Latch release cylinder 0203035 Nut M6 0208007 Locking washer D.10 XSZ-7-1 Nylon slider 0213054 Split pin 2X16 Z72A310010 Steel shim Z72B210013 Shaft 0212001 Seeger Z72D220012 Shims Part List PVL14OF-EXT...
Page 56 Z72B210001 Pulley shaft Z72B210002 Cable pulley Z72B210003 Nylon spacer Z72B210004 Safety latch Z72B210005 Nylon roller Z72B210006 Latch shaft Z72B210007 Z72B210008 Fastening plate A Z72B210009 Cylinder joint Z72B210010 Pulley cover Z72B210011 Nylon slider Z72B210012 Rubber plug Z92A220201 Spring Part List PVL14OF-EXT...
Page 57 Washer D.20 0213035 Split pin 4X30 0201022 Screw M8X12 0205008 Washer D.8 0207041 Screw M8X12 0210058 Bush 2012/SF-1 0306333 Latch release cylinder 0203035 Nut M6 Z72A310010 Steel shim 0306275 90° quick union 6-M5 Z72B210013 Shaft 0212001 Seeger Part List PVL14OF-EXT...
Page 58 Figure 43 – Steel Cable Assembly Part List PVL14OF-EXT...
Page 59 Steel Cable Assembly Item Part Number Description Z72D850100L Steel cable A L=10075 Z72D850200L Steel cable B L=5535 Z72D850300L Steel cable C L=11855 Z72D850400L Steel cable D L=4085 0205022 Washer D.20 0203012 Nut M20 Part List PVL14OF-EXT...
Page 60 Figure 44 – Hydraulic Line Hydraulic Line Item Part Number Description 0306065 Rotation union 8-1/4 0306096 Rilsan hose 8X5.5 L=2600 0303002 90° ﬁ tting 1/4 ZW4500 Hydraulic hose 5/16 L=4500 Part List PVL14OF-EXT...
Page 61 Figure 45 – Latch Release Valve Assembly Latch Release Valve Assembly Item Part Number Description Z72B110207 Motor bracket 0306258 Air control valve 0305014 Plug 1/8 0206018 Screw M4X30 0306045 Quick union 8-1/8 0306087 Silencer 1/8 PVL14OF-EXT Part List...
Page 62 Air pedal pump J07B110000 Jack base 0211015 Seeger D.8 J07B100100 Wheel 0511172 Nylon bush 1010 J07B100001 Wheel shaft 0511173 Nylon pin J07B120000 Base extension 0213109 Elastic pin 6X25 J07B000003 Nylon lower slider J07B000200 Safety lock 2 0215017 Knob M10X33 Part List PVL14OF-EXT...
Page 63 Rubber pad 115X100X55 J07B600100 Adaptor base 0202020 Screw M5X8 0202043 Screw M8X12 0309091 O-ring 45X2.65 Z23A313002 Outer thread bush 0212034 Seeger D.42 Z23A313001 Inner thread bush 0212035 Seeger D.32 Z23A313100 Pad tray Z23A313202 Round rubber pad 0202032 Screw M6X16 Part List PVL14OF-EXT...
Page 64 Figure 47 – Jack Hydraulic Cylinder Unit And Line Jack Hydraulic Cylinder Unit And Line Item Part Number Description ZY1090 Hose 1/4 L=1090 0306112 Quick union 8-1/4 0303020 45° union 0307022 Parachute valve 1/4 J07BY63100 Cylinder liner 8240TX-63-2 Piston J07BY63200 Cylinder shaft Part List PVL14OF-EXT...
Page 65 Jack Hydraulic Cylinder Unit And Line Item Part Number Description 8240TX-63-3 Cylinder guiding cover 0306087 Silencer 1/8 0311005 Scraper 30X38X5/6.5 0305007 Guiding ring 30X10X2.5 0309022 O-ring 24X2.4 0312012 Gasket 63X47X18.4 0212005 Seeger D.20 Part List PVL14OF-EXT...
Page 66: Warranty
Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. Warranty PVL14OF-EXT...

ATLAS PLATINUM PVL14OF-EXT Installation & Operation Manual

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