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Maxiroll
GB
530, 630, 730, 760, 830, 950 cm

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Summary of Contents for DAL-BO Maxiroll 530

  • Page 1 Maxiroll 530, 630, 730, 760, 830, 950 cm...
  • Page 3: Eu Declaration Of Conformity

    Congratulations on your new Maxiroll. To ensure safe operation and to obtain optimal use of the machine, read the rules and instructions of the following operator’s manual carefully before operating the machine. © Copyright 2002, DAL-BO. All rights reserved. Your Maxiroll: Type No.: Serial No.:...
  • Page 5: Table Of Contents

    Table of Contents SAFETY ........................7 ........................7 ENERAL ....................8 YDRAULIC YSTEM ........................8 ITCHING ..................8 AINTENANCE AND EPAIRS ......................... 9 RANSPORT ......................9 ORRECT TECHNICAL DATA ....................10 HOW TO USE THIS MANUAL ................11 ......................... 11 ELIVERY APPLICATION......................
  • Page 6 MAINTENANCE ....................... 29 ......................29 UBRICATION ......................30 DJUSTMENT Adjusting the rings ....................30 Wheels ........................30 Wearing points ..................... 30 ....................31 YDRAULIC YSTEM REPLACEMENTS AND REPAIRS ................ 32 ....................32 YDRAULIC SYSTEM Changing wing fold cylinders ................32 Replacing wing fold cylinder seals ..............
  • Page 7: Safety

    Maxiroll Safety The safety alert symbol is used throughout this manual to identify important safety warning messages concerning your safety, the safety of other users or the functional safety of the implement. Observe all safety instructions and make them readily accessible to all users of the equipment. General •...
  • Page 8: Hydraulic System

    Maxiroll Hydraulic System • Before performing maintenance or repairs on the hydraulic system, lower the implement to the ground, relieve pressure in the system, turn off the engine and remove the ignition key. • Clean the hydraulic fittings thoroughly before connection. Ensure that the pressure is relieved in the hydraulic system before connecting the hydrau- lic hoses to the tractor’s hydraulic services.
  • Page 9: Transport

    Maxiroll Transport • All safety and warning signs and devices required by law must be dis- played, mounted and tested for public road use. The driver is responsible for the correct use of lights and markings in compliance with the present Traffic Act and Highway Code of the local traffic legislation.
  • Page 10: Technical Data

    Maxiroll Technical Data Maxiroll, Size (cm) (recom- 80-110 90-120 100- 105- 115- 125-160 mended) Gross weight kg: Cambridge 50 2650 3075 3460 4200 5000 Cambridge 55 3020 3600 3860 7425 5705 Cambridge 60 3790 4560 4865 6025 7250 Crosskill 53 2280 2550 2875...
  • Page 11: How To Use This Manual

    Maxiroll How to Use This Manual If the order of points described under the main subject areas of the manual seems confusing or illogical, refer to the Table of Contents where all subject headings can be found. The main points of the operator’s manual are placed into five main categories: •...
  • Page 12: Application

    Maxiroll Application The Maxiroll is an extra rugged roller with a special construction enabling the easy attachment of additional tillage equipment. The Maxiroll is a three-section roller in which the sections move independ- ently of each other. Hydraulic weight transfer is standard on all models. Maxiroll models up to 830 have three axles, while the largest model, Maxiroll 950, has five axles.
  • Page 13: Hitching And Unhitching

    Maxiroll Hitching and Unhitching Hitching Fig. 2 Attach the Maxiroll to the fixed drawbar of the tractor, positioning the drawbar eye of the Maxiroll (A) between the yoke end of the tractor drawbar. Insert the hitch pin and raise the drawbar jack stand.
  • Page 14: Unhitching

    Maxiroll Unhitching The Maxiroll must be completely folded up (in the transport position) or un- folded before unhitching. Unscrew the drawbar stand, lifting the Maxiroll drawbar from the hitch of the tractor. Remove the hitch pin and disconnect the hydraulic hoses. Remember to relieve the pressure in the hydraulic system before disconnecting the hoses.
  • Page 15: Adjustments And Settings

    Maxiroll Adjustments and Settings The Maxiroll is preset in the factory, but it will always be necessary to make some fine adjustments before use. Numerous adjustment possibilities make your Maxiroll more versatile and allow you to obtain optimum performance from the implement. Adjusting hitch height To ensure an even distribution of pressure on the field, the frame tube of the middle section (A, Fig.
  • Page 16: Adjusting The Middle Section

    Maxiroll Adjusting the middle section Fig. 5 With Maxiroll wing sections in an unfolded position (see “Operating and Driving Instructions”), check that the frame tube of the middle section (A, Fig. 3) is horizontal (parallel with the ground) when the bolts (A, Fig. 5) are touching the tube of the drawbar (B, Fig.
  • Page 17: Adjusting Wing Fold Stop

    Maxiroll Adjusting wing fold stop Fig. 8 To ensure the correct transport posi- tion of the wing sections, it is possi- ble to adjust the backstop for the wing sections. Side 17...
  • Page 18: Operating And Driving Instructions

    Maxiroll Operating and Driving Instructions Proper operation is essential for optimum performance of your Maxiroll. Proper operation concerns both the carrying out of tillage operations in the field as well as the following of safety precautions. Make sure that you have a thorough understanding of all safety precautions.
  • Page 19: Folding

    Maxiroll Folding Relieve the pressure of the weight transfer to the wing sections (see ”Adjust- ing hydraulic weight transfer”). If the Crackerboard is mounted, it must be fully raised to the top position before folding (see ”Options, Cracker- board, Operating and driving instructions”). Fig.
  • Page 20: Adjusting Hydraulic Weight Transfer

    Maxiroll Adjusting hydraulic weight transfer The hydraulic weight transfer system ensures the even distribution of weight across all sections of the roller. 1. With the roller in an unfolded position, relieve the pressure in the wing fold cylinder (marked: red). Activate the lever for the wing fold cylinder in the opposite direction (the cylinder is retracted).
  • Page 21: Travel Speed

    Maxiroll Travel speed A working speed between 6-10 km/hour is recommended, but always drive according to conditions. When travel speed is increased, wear on the implement is increased, espe- cially under dry soil conditions. Damage to the discs may also result from driving too fast under unfavourable conditions.
  • Page 22: Troubleshooting

    Maxiroll Troubleshooting Problem Cause Action • Insufficient • Activate the lever of the hydraulic Too much pressure on middle section weight trans- wing fold, so that more pressure is ferred to wing transferred to the wings (see ”Op- sections erating and Driving Instructions”). •...
  • Page 23 Maxiroll Side 23...
  • Page 24: Options

    Maxiroll Options Your Maxiroll can be equipped with various types of optional equipment, de- pending on individual needs. • Crackerboard Crackerboard The greatest advantage of the Crackerboard lies in the fact that the tines can move independently and thus flex individually in response to counter pressure from land contours.
  • Page 25: Hose Markings

    Maxiroll Hose markings Table 3. Hose markings Cylinder Colour Service Function Depth adjustment Green Double-acting To regulate the working depth of the Crackerboard Adjusting tine angle Fig. 16 The working depth of the Cracker- board is hydraulically adjustable. The tine angle is adjusted manually by means of the spindles (A).
  • Page 26: Operating And Driving Instructions

    Maxiroll To level the Crackerboard unit, unfold Maxiroll on a flat surface and lower the Crackerboard until the points of the tines are just above the ground. All tines must have the same distance from the ground. Fig. 17 If the middle section tines are too far down in relation to those of the wing sections, shorten the bolts (A) (there is a bolt on each side of the middle...
  • Page 27: Mounting After Delivery

    Maxiroll Mounting after delivery The Crackerboard can be mounted at the factory, but it can also be delivered at a later time if needed. A crane or similar equipment is required for mount- ing. Fig. 19 1 Unfold Maxiroll. 2 First mount the middle sec- tion to the flanges (A) of the drawbar.
  • Page 28: Locking Kit

    Maxiroll Fig. 22 11 Tighten the clamp holding the hoses (A) and insert the hoses through hose clamps on the drawbar. 12 Tighten all fittings and con- nect the Crackerboard to the hydraulic system of the trac- tor. It is important to thoroughly bleed air out of the system to avoid personal injury.
  • Page 29: Maintenance

    Maxiroll Maintenance Proper maintenance ensures a long life for the Maxiroll and also optimum performance from the implement. To facilitate maintenance, grease fittings have been mounted on those locations where wear on the equipment is the greatest. Tighten all nuts, bolts, hydraulic fittings or any other fastened assemblies after the first workday.
  • Page 30: Adjustment

    Maxiroll Adjustment Adjusting the rings After the first season, the rings will have worked themselves loose on the axle. By moving the collars on the axle the rings can be pushed together, eliminating the slack. The easiest way to adjust the rings is with the Maxiroll in a folded position. Fig.
  • Page 31: Hydraulic System

    Maxiroll Hydraulic System Inspect all hydraulic hoses for chafing or leaks. Check hoses for pinching. To avoid rust, any projecting piston rods should be coated with oil or grease if the Maxiroll is to be parked for a long period of time.
  • Page 32: Replacements And Repairs

    Maxiroll Replacements and Repairs Safety is important in connection with all repair work on the Maxiroll. The following safety precautions and the precautions listed in the beginning of this manual must be observed. Before performing any adjustments, maintenance or repairs on the machinery, always unfold the Maxiroll and lower the implement to the ground or secure in transport position, set the tractor brakes, turn off the engine and remove the...
  • Page 33: Replacing Wing Fold Cylinder Seals

    Maxiroll After mounting the cylinder, activate the wing fold cylin- ders until the piston rods begin to move in the cylinders. Next, activate the cylinders in the opposite direction until the cylinder is back in the starting position. Move the cyl- inders several times in this way.
  • Page 34: Assembly

    Maxiroll Assembly 1. Assemble the new seals (pos. 5+6+7+8+9) into the gland and the sleeve. Make sure the seals are facing in the correct direction. 2. Lubricate the screw threads on the gland (pos. 3) and the cylinder casing with oil. 3.
  • Page 35: Replacing Tilting Cylinder Seals

    Maxiroll Replacing tilting cylinder seals Fig. 30 1. Empty the oil from the cylinder by carefully moving the cylinder back and forth. 2. Move the piston to the middle position. Unscrew the gland (pos. 3) from the cylinder casing (pos. 1). (A special tool is needed to remove the gland).
  • Page 36: Changing Crackerboard Depth Adjustment Cylinder

    Maxiroll Changing Crackerboard depth adjustment cylinder Fig. 31 1. The Maxiroll must be un- folded and resting on the ground. 2. Lower the Crackerboard and relieve the pressure in the hydraulic system. 3. Disconnect the hoses from the cylinders. 4. Remove the split cotter pins and the pins (B).
  • Page 37: Assembly

    Maxiroll Assembly 1 Assemble the new seals (pos. 5+6+7+8+9) into the gland and the sleeve. 2 Lubricate the screw threads on the gland (pos. 3) and the cylinder casing (pos. 1) with oil. 3 Mount the gland (pos. 3) onto the piston rod. 4 Mount the sleeve (pos.
  • Page 38: Dismounting Roller Axle

    Maxiroll 1. Mount the outer rings of the bearings (pos. 17+18) into the hub (pos. 22). 2. Position the seal (pos. 16). 3. Place the inner ring of the bearing (pos. 18) onto the axle (pos. 2) and mount the axle into the hub. 4.
  • Page 39: Changing The Middle Axle

    Maxiroll Mounting of axle with roller rings. 1. Place the axles with roller rings and bearings in a position that is simi- lar to that of the Maxiroll when it is unfolded and resting on the ground. 2. Unfold the Maxiroll and carefully tilt down to the axle. 3.
  • Page 40 Maxiroll Tighten and loosen the screws in the collars several times to make sure that they are tight on the axle. When mounting the axle with bearings, make sure to position the bearings with the grease fittings facing towards the back, enabling easier access for lubrication and protecting them from stones.
  • Page 41: Scrapping

    Maxiroll Scrapping The Maxiroll must be unfolded. It is important to remove the pressure in all cylinders. When dismounting/mounting components, always pay at- tention to the weight of the part that you are about to han- dle. It is important to support or secure the part so that it cannot fall.
  • Page 42: Hydraulic System Diagram

    Maxiroll Hydraulic System Diagram Fig. 36 Side 42...
  • Page 43: Spare Parts

    Maxiroll Spare Parts Side 43...

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