ABB OmniCore C30 A Product Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. Controller
  5. OmniCore C30 A
  6. Product manual
ABB OmniCore C30 A Product Manual

ABB OmniCore C30 A Product Manual

Hide thumbs
1
2
3
4
Table Of Contents
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
Table of Contents

Advertisement

Quick Links

Download this manual
ROBOTICS
Product manual
OmniCore C30 Type A

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the OmniCore C30 A and is the answer not in the manual?

Questions and answers

Related Manuals for ABB OmniCore C30 A

Summary of Contents for ABB OmniCore C30 A

  • Page 1 ROBOTICS Product manual OmniCore C30 Type A...
  • Page 2 Trace back information: Workspace 24B version a11 Checked in 2024-06-13 Skribenta version 5.5.019...
  • Page 3 Product manual OmniCore C30 Type A OmniCore Document ID: 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Connecting the manipulator to the controller ..........3.5.4 Fitting the connector for incoming mains ............. 3.5.5 Connecting incoming mains and protective earth to the controller ....Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 6 5.2.12 Replacing the drive unit ................5.2.13 Replacing the fieldbus master ..............Replacing parts on the front panel ................ 5.3.1 Replacing the manipulator signal connector (SMB) ........Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 7 Spare parts Controller parts ....................9.1.1 Controller system parts ................9.1.2 Mains connection parts ................9.1.3 Logic parts ..................... 9.1.4 Application parts ..................Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 8 Manipulator cables .................... 9.3.1 Manipulator cables .................. 9.3.2 Customer cables - CP/CS connectors (option) ..........9.3.3 Customer cables - Ethernet floor cables ............Index Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 9: Overview Of This Manual

    Prerequisites A maintenance/repair/installation craftsman working with an ABB robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. • be trained to respond to emergencies or abnormal situations. Continues on next page...
  • Page 10 Overview of this manual Continued References All documents can be found via myABB Business Portal, www.abb.com/myABB. Document name Document ID Product specification - OmniCore C line 3HAC065034-001 Circuit diagram - OmniCore C30 Type A, Circuit diagram - OmniCore 3HAC086302-010, C30 Type A for CRB 15000...

  • Page 11: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 12 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 13: How To Read The Product Manual

    Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 14 This page is intentionally left blank...

  • Page 15: Safety

    Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.

  • Page 16: Safety Data

    ISO 10218 is warranted for the application. The SISTEMA/ABB FSDT libraries contains details for the safety functions. Note The safety functions are divided into two types called Basic Safety Functions and Extended Safety Functions.

  • Page 17: Requirements On Personnel

    The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 18: Safety Signals And Symbols

    NOTE Signal word used to indicate important facts and conditions. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 19 Symbol Designation Significance Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 20: Safety Symbols On Controller Labels

    Label Description Read the user manual before use. xx1400001152 CE label xx1800000835 UL certified (robot with controller) xx1400002061 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 21 SafeMove label (for SafeMove Basic and SafeMove Pro soft- ware). xx1700000355 Rating label (example) xx1900001805 Electrical shock xx1400001151 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 22 SRRC label for WIFI (only for Chinese market) OmniCore XXX OmniCore XXX-WIFI-LTD XXXXXXXXXXX xx2300001438 SRRC label for 3G (only for Chinese market) OmniCore XXX OmniCore XXX-3G-LTD XXXXXXXXXXX xx2300001441 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 23: Robot Stopping Functions

    Automatic Stop (AS) initiate the protective stop function in automatic mode only. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 24 100 ms. Stop category configuration for OmniCore The stop category configuration is done in RobotStudio, in the tool Visual SafeMove. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 25: About Emergency Stop

    1 Inspect the machinery in order to detect the reason for the emergency stop device actuation. 2 Locate and disengage the emergency stop device or devices that initiated the emergency stop function. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 26: Enabling Device And Hold-To-Run Functionality

    In case of hazard, release or compress the three-position enabling device. How to use the hold-to-run function for manual high speed mode is described in the operating manual for the controller. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 27: Robot Operating Modes

    Teach or tune programmed manipulator positions The mode manual high speed The mode manual high speed, is used for program verification only. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 28 Setting program pointer (to Main, to routine, to cursor, to service routine, etc.) • Starting and stopping program execution • Stepping program execution • Manually adjusting speed (0–100%) Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 29: About The Automatic Mode

    GS, see actual controller) Note Prior to allowing the robot to operate in automatic mode, ensure that any suspended safeguards, are returned to full functionality. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 30: Safety During Installation And Commissioning

    When the robot is installed at a height, hanging, or other than mounted directly on the floor, there will be additional hazards. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 31 Compressed air • Hydraulics End-effector hazards require particular attention for applications which involve close human collaboration with the robot. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 32 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 33: Safety During Operation

    Safety devices that are not connected to the robot or robot system cannot initiate a protective or emergency stop. These must be stored out of sight so that they cannot be mistaken for being in use. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 34: Safety During Maintenance And Repair

    See safety instructions for the batteries in Material/product safety data sheet - Battery pack (3HAC043118-001). Related information See also the safety information related to installation and operation. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 35: Safety During Troubleshooting

    The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.

  • Page 36: Safety During Decommissioning

    See section Decommissioning on page 449. If the robot is decommissioned for storage, take extra precaution to reset safety devices to delivery status. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 37: Controller Description

    OmniCore C30 Type A controller offers a compact solution suitable for most applications where there is less need for additional equipment inside. It is used to control an ABB manipulator used in industrial applications such as material handling and machine tending.

  • Page 38: Technical Data For Omnicore C30 Type A Controller

    2.2 Technical data for OmniCore C30 Type A controller Overview of the controller OmniCore C30 Type A is intended to be used in industrial environment. xx2300001430 xx2300001431 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 39 Scalable I/O K5.1 Option Baseline, can be deselected Not available for CRB 15000 controller. Only available for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 40 Desktop version: 177 mm (Without foot) Weight Controller Weight OmniCore C30 Type A 25 kg 20 kg For CRB 15000 controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 41 The desiccant bags must be replaced regularly to maintain approved operating conditions. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 42 220/230 VAC, 1 phase 10 A IRB 1600 220/230 VAC, 1 phase 10 A IRB 1660ID 220/230 VAC, 1 phase 10 A Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 43 Drive unit LV DSQC3084 Drive unit for CRB 15000 Power unit LV DSQC3044 Power unit LVHP DSQC 3066 Power unit ULVLP DSQC3083 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 44 If there is no label for the drive system on the CRB 15000 controller, it contains a D7 drive system. Note Controllers with different drive systems are not interchangeable. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 45: Safety Functions And Safety Related Data For Omnicore C30 Type A

    EN ISO 10218-1. The safety data is valid for the Basic Safety Functions and extended safety functions for applicable ABB manipulators. The supported manipulators are listed in Product specification - OmniCore C line.
  • Page 46 Tool orientation supervision 2.33E-07 Stand still supervision 2.33E-07 Related information Safety data on page 16 The SISTEMA/ABB FSDT libraries contain details for the safety functions. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 47: The Unit Is Sensitive To Esd

    The location of the wrist strap button is shown in the following illustration. xx2400000021 There is an additional wrist strap button on the main computer. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 48: Handling Of Flexpendant

    FCC statement Changes or modification to the FlexPendant not expressly approved by ABB will void the user’s authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the...

  • Page 49: Network Security

    ABB Ltd and its entities are not liable for damage and/or loss related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 50: Open Source And 3Rd Party Components

    The third party license terms apply only to the respective software to which the license pertains, and the third party license terms do not apply to ABB products. With regard to programs provided under the GNU general public license and the GNU lesser general public license licensor will provide licensee on demand, a machine-readable copy of the corresponding source code.

  • Page 51: Abb Connected Services (Abb Ability)

    Note ABB Connected Services is the new name for the functionality previously known as ABB Ability. During a period of time, both names will appear in and on our products. The OmniCore™ controller hardware is delivered with a standard mobile connection (Cellular data connection), or WIFI modem and/or Ethernet connection.
  • Page 52 Changes or modifications not expressly approved by ABB could void the user’s authority to operate the equipment under FCC rules. When the optional connectivity module is installed, the operating conditions must be such that there is a minimum separation distance of 20 cm between the dedicated antenna and nearby persons or other antennas.
  • Page 53 Continued Data ABB will not acquire any right, title and interest in the data other than the rights granted by Customer to ABB, but ABB will have the right to collect, store, aggregate, analyze or otherwise use the data for (i) providing and maintaining the hardware, services and/or the ABB software to Customer;...
  • Page 54 This page is intentionally left blank...

  • Page 55: Installation And Commissioning

    Always connect the OmniCore C30 Type A and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 56: Installation Activities

    If the controller replaces another OmniCore controller, see Operating manual - Integrator's guide OmniCore for descriptions of how to transfer software configurations (controller software recovery). Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 57: Transporting And Handling

    Check for any visible transport damage. Note Stop unpacking and contact ABB if transport damage is found. Clean the unit with a lint-free cloth, if necessary. Make sure that the lifting accessory used (if applicable) is suitable to handle the weight of the controller.

  • Page 58: Storing

    3 Installation and commissioning 3.3.2 Storing 3.3.2 Storing Storing the controller For storing, see Transportation and storage conditions on page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 59: On-Site Installation

    The following illustration shows the required installation space for the OmniCore C30 Type A controller. A free space is required for connecting ABB cables. Do not place any cables over the left and right covers (top cover for the vertical-mounted version) as it leads to inefficient cooling.
  • Page 60 3 Installation and commissioning 3.4.1 Required installation space Continued Vertical-mounted version xx2400000020 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 61 Desktop-mounted version xx2000002143 Free space Front Back Left Right Desktop-mounted 150 mm 150 mm 50 mm 50 mm Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 62 C30 Type A controller, as seen from below. 36 mm 184.5 mm 192.5 mm xx2400000159 • The feet should only be used for positioning, not for mounting or fastening. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 63: Mounting The Controller With 19" Rack Mounting Kit [3002-1]

    If the 19" rack mounting kit and vertical mounting kit are purchased at the same time, the controller will be mounted with vertical mounting kit when delivered to the customer from ABB. The 19" rack mounting kit will be delivered as a spare part at the same time.
  • Page 64 Torx pan head screw M4x12 (4 pcs) Tightening torque: 1.7-1.8 Nm Torx countersunk screw M4x10 (5 pcs) Tightening torque: 1.7-1.8 Nm Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 65 Note For best performance in a closed cabinet, use the option Connected Services Gateway wired (DSQC1041) with external Internet gateway. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 66: Mounting The Controller With Vertical Mounting Kit [3002-2]

    The OmniCore C30 Type A controller is designed to fit with a vertical mounting kit. xx2400000087 Note The side with the fans should be downward when installing the controller in vertical position. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 67 If the 19" rack mounting kit and vertical mounting kit are purchased at the same time, the controller will be mounted with vertical mounting kit when delivered to the customer from ABB. The 19" rack mounting kit will be delivered as a spare part at the same time.
  • Page 68 Tightening torque: 1.7-1.8 Nm Remove the right side cover screws. Note The right side is the side with fans. xx2400000088 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 69 Tightening torque: 1.7-1.8 Nm Connect the antenna for Connected Services The antenna can be placed on top of the Gateway (3G or WiFi). controller. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 70: Replacing The Controller From Vertical Mounting Kit To19" Rack Mounting Kit

    If the 19" rack mounting kit and vertical mounting kit are purchased at the same time, the controller will be mounted with vertical mounting kit when delivered to the customer from ABB. The vertical mounting kit can be removed and replaced with the 19" rack mounting kit.
  • Page 71 Use this procedure to install the controller in a 19" cabinet. Action Information Remove the screws on the front panel. xx2400000090 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 72 Note For best performance in a closed cabinet, use the option Connected Services Gateway wired (DSQC1041) with external Internet gateway. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 73: Mounting The Controller With Desktop Mounting Kit [3001-2]

    The OmniCore C30 Type A controller is designed to fit as a desk version, that can have a desktop mounting kit. xx2400000091 xx2400000692 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 74 Use this procedure to install the desktop mounting kit on the controller. Action Info/illustration Remove the top cover from the controller. xx2400000035 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 75 Do not hold the TPU connector (X4) during any moving or transporting of the controller. • MGMT xx2400000694 xx2400000695 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 76 Connect the antenna for Connected Services The antenna can be placed on top of the Gateway (3G or WiFi). controller. Place the controller in desired place. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 77: Mounting The Flexpendant Holder

    The FlexPendant should always be placed in the holder when it is not used and it is not allowed to use by unauthorized person. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 78 Use this procedure to mount the bracket for the emergency stop to the FlexPendant holder. Action Note/illustration Remove the four screws. Separate the rear part from the FlexPend- ant holder. xx2000002356 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 79 Refit the rear part and secure with the Screws: BN33 Phillips pan head tapping screws. screw ST3.5x16 (4 pcs) Tightening torque: 9.4 Nm-12.2 Nm xx2000002356 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 80 Use this procedure to hang the FlexPendant holder on any place that can hold the bracket, like the door of the equipment. The bracket is included on delivery. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 81 Separate the rear part from the FlexPend- ant holder. xx2000002356 Clean the surface and make sure it is dry. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 82 Remove the protective liner from the tape. xx2000002357 Press the holder onto the desired place. Use two M5 screws to secure the holder. xx2000002358 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 83: Changing The Fan Control Functionality

    For more information about system should not shut off in motors off state. parameters, see Technical refer- ence manual - System parameters The default setting is YES. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 84: Connecting The Connected Services Antenna

    20 cm between the dedicated antenna and nearby persons. Connect the antenna cable to the connec- ted services gateway by rotating the connector. xx2200001303 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 85: Electrical Connections

    Power inlet switch Motor connector Manipulator signal connector (SMB) / Cus- tomer flange interface(CFI) connector Scalable I/O connection K5.1 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 86 Note When restarting the controller, wait until the LED PC STAT has turned off before turning on power again. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 87 1-1/2" (38 mm) or ≥ 38 mm Shackle Diameter (A) 1/4" (6 mm) Shackle Length (B) 1-1/2" (38 mm) Shackle Width (C) 25/32" (20 mm) Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 88: Connecting Cables To The Controller

    Ethernet, according to the standard specification of the respective bus. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 89 Multi wire 4 pair 1.0//17 Multi wire 6 pair 1.0//17 Multi wire 9 pair 1.0//17 0.75//18 three phase 1.0//17 three phase 10.3 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 90 • Cables carrying analog low-level signals is another exception where the shield should be grounded at only one end. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 91 Shield pigtail termination, as shown below, shall be avoided. If a pigtail connection cannot be avoided, make it as short as possible. xx1700001321 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 92 Connecting incoming mains and protective earth to the controller on page For information on how to connect protective earth for the manipulator, see the corresponding product manual. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 93 The screens of the 2 cables must be connected as shown in the figure, but not connected to the chassis of the unit. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 94 V max voltage and 125 V nominal voltage. The resistor should be 100 Ω, and the capacitor should be 1W 0.1 - 1 µF (typically 0.47 µF). Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 95: Connecting The Manipulator To The Controller

    Action Connect the manipulator cable to the connector X1. Lock the connector with the lever. Secure the cables to avoid tripping or wear. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 96: Fitting The Connector For Incoming Mains

    PE1 and PE2 points on X0 (incoming mains connector). Included parts The following parts are included in the delivery. Procedure Use the following procedure to fit the connectors. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 97: Connecting Incoming Mains And Protective Earth To The Controller

    Location of incoming mains connection xx2300001652 Connection of protective earth Note The whole cabinet ground is connected to the X0.PE point. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 98 X0 and lock it by press- ing the locking levers. When you hear a clear clicking sound, it is locked. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 99 The full load current for the robot is marked on the controller name plate, and is also displayed in section Line fusing on page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 100: Detaching And Attaching A Flexpendant

    CAUTION The FlexPendant connector shall only be used to connect the FlexPendant. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 101 1 On the status bar, tap the QuickSet button. 2 Tap the Logout/Restart tab. 3 In the FlexPendant section, tap Detach FlexPendant. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 102 A popup window with 30 seconds countdown timer is displayed. xx1900000404 5 When the countdown is progressing, detach the FlexPendant. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 103 Attach the connector to the controller and tighten the locking ring or screws. xx1900000975 CAUTION Make sure that the emergency stop device is not pressed in before attaching the FlexPendant. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 104: Ethernet Networks On Omnicore

    ABB Ability™ ABB Ability™ connection. work Public Net- Public/factory network. work I/O Network Secondary public/factory network. Isolated from WAN. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 105 Note The management port shall never be used for more than one client at a time. ABB Robot- ics assumes no responsibility for any er- rors/hazards that may appear when more than one client is used.

  • Page 106: Descriptions For Connectors

    - Functional safety and SafeMove. External emergency stop devices can for example be required in the following cases: • FlexPendant is detached. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 107 Note The emergency stop and protective stop will activate when the voltage is between 11.4 V and 21.5 V. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 108 AS1+ / GS1+ AS1- / GS1- 0V_CH1_CH2 Customer_0V_CH1 24V_CH2 Customer_24V_CH2 AS2+ / GS2+ AS2- / GS2- 0V_CH1_CH2 Customer_0V_CH2 xx2100002264 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 109 0V_CH1_CH2 Customer_0V_CH2 xx2100002263 For more connections other than those illustrated above, carefully assess the risk before use and contact your local ABB for support. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 110 Negative side of emergency stop output, channel 1. ESOUT1+ Positive side of emergency stop output, channel 1. Reserved Reserved Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 111 Isola on xx2000001763 Note The maximum length of the cable connected to the ESOUT pins shall be 10 m. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 112 Connection Connector for 24V_IO_EXT output Type Weidmüller BCF 3.81/08/180F BCF 3.81/08/180F SN BK BX 8 Pins Article number 3HAC064739-001 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 113 Connector for 24V_EXT input (Not available) Type Weidmüller BCF 3.81/06/180F BCF 3.81/06/180F SN BK BX 6 Pins Article number 3HAC064738-001 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 114 3 Installation and commissioning 3.5.8 Descriptions for connectors Continued Antenna connector The Connected Services Gateway unit has either an ABB Connect port or an antenna connector on the front. See installation procedures in section On-site installation on page xx1900002450 I/O connectors - Scalable I/O (option)
  • Page 115 The CFI mating connection harness is an option (3067- 1) in OmniCore controller. Only valid for CRB 15000 robot Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 116 Not used Green White-Brown Brown For connection details, see Circuit diagram - OmniCore C30 Type A for CRB 15000, 3HAC089111-009. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 117 Network cable shield CANH white DeviceNet communication network terminal (high) DeviceNet network positive power ( 24 V DC) Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 118 - OmniCore C30 Type A for CRB 15000, 3HAC086302-010, 3HAC089111-009. X45 - IP20 power outlet connector (option) xx2400000025 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 119 - OmniCore C30 Type A for CRB 15000, 3HAC086302-010, 3HAC089111-009. Note Connector Single-row female is delivered with the controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 120 Incorrect use of grommets will affect ingress protection, EMI/EMC and temperature. It is recommended to use icotek KT grommet. The cable layout is recommended as the following illustration. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 121: Configuring Robot Stopping Functions

    Depending on the controller variant and RobotWare version, the configuration options are different. Not all configurations can be modified. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 122 See also the circuit diagram, Circuit diagram - OmniCore C30 Type A, Circuit diagram - OmniCore C30 Type A for CRB 15000. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 123 When the stop configuration is approved, the status of the configuration should be changed to Locked on the FlexPendant. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 124 In RobotWare releases prior to 7.6, the ES input cannot be decoupled from the ES output. The LocalEmergencyStop was named InternalEmergencyStop prior to RobotWare 7.6. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 125: Programmable Stop Functions

    Note Only safety rated input signals are allowed to be used for safety. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 126 The Program Pointer will be moved to Main and if run- ning mode is continuous, the pro- gram will be restarted. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 127 The robot might make a limited move when restarted. WARNING The revolution counters might need to be updated after a colli- sion to ensure path accuracy. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 128: I/O System

    There is a slot available for installing a fieldbus board (PCIe) on the main computer, with process connectors on the front panel. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 129 Slot for fieldbus, PCI express card Fieldbus board (master) xx2100000501 Slot for fieldbus, PCI express card Fieldbus board (master) Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 130 Application manual - I/O Engineering 3HAC082346-001 Application manual - DeviceNet Master/Slave 3HAC066562-001 Application manual - EtherNet/IP Scanner/Adapter 3HAC066565-001 Application manual - PROFINET Controller/Device 3HAC066558-001 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 131: Scalable I/O, Internal And External

    I/O base device. Scalable I/O devices The I/O device DSQC1030 Digital Base belongs to the ABB Scalable I/O system, which is a modular, compact, and scalable I/O system that consists of a base device (minimum configuration), and add-on devices.

  • Page 132: Installing Options

    Article number Note DSQC1030 Digital slot cover 3HAC065147-001 DSQC1030 Local I/O Digital base 3HAC058663-001 DSQC1030 Connectors digital base/add on 3HAC060919-001 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 133 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 134 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 135 (A2.X4/K4.X7) to/from A2.X4. Push the digital base into the bracket until you hear a clear clicking sound. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 136 X4. supply. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 137: Installing The Ethernet Extension Switch

    Ethernet Extension unit slot cover 3HAC065126-001 Ethernet Extension switch [3014- 3HAC059187-001 DSQC1035 Ethernet Harness 3HAC076473-001 Harness A2.X4 - K4.X6 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 138 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 139 Note/Illustration Remove the screws holding the fan. xx2400000044 Push and slide the fan bracket and lift it out. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 140 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 141 (Option) Harness adapter - K4.X7. Note When Ethernet extension switch is selected, connect and discon- nect the adapter cable (Adapter) to/from K4.X7. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 142 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Refit the fan bracket into the cabinet. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 143 Refitting the controller covers on page 201 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 144: Installing The Fieldbus Adapter Slave Device

    OmniCore C30 Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Fieldbus slot cover 3HAC062390-001 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 145 Insert the fieldbus adapter slave and se- cure the screws. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 146: Installing The Fieldbus Master And The Devicenet Harness

    The illustration shows the location of the fieldbus master in the main computer. xx2400000030 Harness DeviceNet is an option of process connector. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 147 OmniCore C30 Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note DeviceNet Board 3HAC043383-001 DSQC1006 Harness DeviceNet/Harness 24V 3HAC063601-001 ext. cover plate Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 148 Remove the top and right covers, and the Removing the controller covers on page 196 front panel of the controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 149 K6.X11 - A1.X3 • K6.X2 - A2.X9 • K6.X1 - K2.X3. Loosen the screw and disconnect: • K6.X4, K6.X5 - SMB. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 150 Not available for CRB 15000 controller. Only available for CRB 15000 controller. For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 151 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx2400000093 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 152 Note Avoid colliding with the frame when re- moving the unit. xx2400000095 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 153 Remove the screws and lift out the robot signal exchange proxy. Note Avoid colliding with the frame of the controller. xx2400000097 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 154 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx2400000098 xx1800000491 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 155 TOP VIEW Removing the main computer Action Note/Illustration Remove the screws holding the main computer. xx2400000100 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 156 Remove the attachment screw on the cover of the fieldbus master and take out the cover. xx1800003414 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 157 Refit the cover on the main computer and Screws: Torx, countersunk screw M4x10 (4 secure the screws. pcs) xx1800003418 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 158 The unit is sensitive to ESD on page xx2000000419 Fit the main computer to the process plate. xx2400000154 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 159 The unit is sensitive to ESD on page xx2000000419 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 160 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 161 Ethernet extension switch and the lower surface of highest bracket on the main computer. xx2400000156 xx1800000972 xx1800000493 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 162 Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. Tightening torque: 1.7 Nm±10%. Note Avoid colliding with the frame of the controller. xx2400000097 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 163 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 164 Note When Ethernet extension switch is selected, connect and discon- nect the adapter cable (Adapter - A2.X4/K4.X7) to/from K4.X7. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 165 • K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 166 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 167 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Refit the fan bracket into the cabinet. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 168 Refitting the controller covers on page 201 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 169: Installing Add-On Devices

    How to install the add-on devices is described in Application manual - Scalable I/O. The scalable I/O add-on devices are shown in the following illustration. xx1600002032 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 170: Installing The Conveyor Tracking Module

    Note Standard toolkit Content is defined in section Standard toolkit for controller on page 456. ESD protective wrist band Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 171 See Application manual - Conveyor tracking. connectors as required. For more information about the option Conveyor Tracking, see Application manual - Conveyor tracking. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 172: Installing Integrated Vision

    Integrated Vision camera high res 3HAC075207-001 DSQC1064 Integr Vision power cable 10 m 3HAC051753-003 Integr Vision ethernet cable 10 m 3HAC075443-002 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 173 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 174 See Application manual - Integrated Vision. connectors as required. For more information about the option Integrated Vision, see Application manual - Integrated Vision. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 175: Initial Test Before Commissioning

    Function tests Before commissioning, perform the function tests in section Function tests on page 185 to verify that the safety features work properly. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 176 This page is intentionally left blank...

  • Page 177: Maintenance

    Function test after replacement of component After replacing a component in the controller, the function tests should be performed. See Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 178: Inspection Activities

    After inspection: Temporarily turn the power supply on. Inspect the fans to make sure they function correctly. Switch the power off. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 179: Cleaning Activities

    Never remove any covers or other protective devices when cleaning the outside of the controller. • Never use compressed air or spray with a high pressure cleaner. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 180: Cleaning The Flexpendant

    Check that all protective covers are fitted to the device before cleaning. • Make sure that no foreign objects or liquids can penetrate into the device. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 181 Do not spray with a high pressure cleaner. • Do not clean the device, operating panel and operating elements with compressed air, solvents, scouring agent or scrubbing sponges. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 182: Changing/Replacing Activities

    These procedures include references to the See references to these procedures in the step- tools required. by-step instructions below. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 183 Removing the polymeric filter element Action Note/Illustration Take out the polymeric filter element from the inner side of the left cover unit. xx2400000034 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 184 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 185: Function Tests

    The message 10013 Emergency stop state is also available in the event log. Release the emergency stop device to re- set the emergency stop state. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 186: Function Test Of Manual, Auto, And Manual Full Speed Mode With Flexpendant

    Note of the failure must be found. Manual full speed mode is not available in USA or Canada. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 187: Function Test Of Three-Position Enabling Device

    10012 Safety guard stop state does not appear • if the event message 90780 Two- channel fault in Safety Controller appears Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 188: Function Test Of Safety Switches

    If the event message 37101 Brake Failure appears in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 189: Function Test Of Automatic Stop

    90523 Safety Controller Protective Stop triggered does not appear • if the event message 90780 Two- channel fault in Safety Controller appears Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 190: Function Test Of General Stop

    90523 Safety Controller Protective Stop triggered does not appear • if the event message 90780 Two- channel fault in Safety Controller appears Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 191: Function Test Of External Emergency Stop

    The event message 90518 Safety control- ler Emergency stop triggered appears by default. Release the external emergency stop device to reset the external emergency stop state. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 192: Function Test Of Estop_Status Output

    Make sure that the accessory device is not in emergence stop status any more and can be reset. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 193: Function Test Of Reduced Speed Control

    To get accurate results, use sensors or I/O signals to measure the time. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 194 This page is intentionally left blank...

  • Page 195: Repair

    Allow the surfaces to cool down before maintenance or repair. Note When replacing a part on the OmniCore C30 Type A, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.

  • Page 196: Replacing Parts Inside The Controller

    The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 197 Connected Services gateway by rotating the connector. xx2400000162 Remove the robot signal exchange proxy connectors by removing the screws. xx2400000093 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 198 Removing the right side cover Action Info/illustration Remove the top cover. Removing the top cover on page 197. Remove the screws. xx2400000037 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 199 Removing the left side cover Action Info/illustration Remove the top cover. Removing the top cover on page 197. Remove the screws. xx2400000039 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 200 Open the cable straps for the cables and release them. Remove the screws. xx2400000066 Remove the rear cover with the power supply. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 201 Info/illustration Place the right side cover into the guide holes and press it into the locking posi- tion. xx2400000038 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 202 Info/illustration Place the left side cover into the guide holes and press it into the locking posi- tion. xx2400000040 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 203 Tightening torque: 1.3 Nm±10% (1 pcs top center screw). Tightening torque: 1.7 Nm±10% (4 pcs corner screws). xx2400000036 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 204 Connect the antenna cable to the Connec- ted Services gateway by rotating the connector. xx2400000162 Reconnect all the cables on the front panel. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 205 Tightening torque: 1.7 Nm±10%. xx2400000066 Secure it with the screws. Fasten the cables back with the cable straps. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 206 5 Repair 5.2.1 Opening the robot controller Continued Action Info/illustration Refit the top cover. Refitting the top cover on page 205 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 207: Replacing The Fans

    Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit for controller on page 456. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 208 Circuit diagram - OmniCore C30 3HAC086302-010, Type A, Circuit diagram - Omni- 3HAC089111-009 Core C30 Type A for CRB 15000 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 209: Replacing The Standard Fans

    ESD on page xx2400000021 Removing the standard fan Action Note/Illustration Disconnect standard fan: • G1.X2-K2.X17 Remove the fan bracket screws. xx2400000042 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 210 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 211 ESD on page xx2400000021 Refit the standard fan with the bracket. Push and slide the bracket into position. xx2400000043 xx1800000715 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 212 G1.X2-K2.X17 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 213: Replacing The Small Fans

    The unit is sensitive to ESD on page xx2400000021 Removing the small fan Action Note/Illustration Remove the screws holding the fan. xx2400000044 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 214 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 215 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 216: Replacing The Robot Signal Exchange Proxy

    Harness 24_PC 3HAC064091-001 Harness K2.X2 - K4.X8, A2.X1 Harness dual channel safety 3HAC059273-001 Harness K2.X12 - K3.X6, K3.X7 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 217 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 218 Pull the cable ties out from the locking holes. xx2400000047 Remove the screws and lift out the robot signal exchange proxy. xx2400000048 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 219 Fit the robot signal exchange proxy and Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. Tightening torque: 1.7 Nm±10%. xx2400000048 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 220 K2.X9 & X13 - FlexPendant (X4) Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 221: Replacing The Ethernet Switch (Dsqc1035)

    Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit for controller on page 456. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 222 Remove the front panel, top and right Removing the controller covers on page 196. covers of the controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 223 Remove the screws holding the fan. xx2400000044 Push and slide the fan bracket and lift it out. xx2400000045 Disconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 224 Harness adapter - K4.X7. Note When Ethernet extension switch is selected, connect and discon- nect the adapter cable (Adapter) to/from K4.X7. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 225 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 226 Ethernet extension switch and the lower surface of highest bracket on the main computer. xx2400000051 xx1800000972 xx1800000493 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 227 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 228 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 229: Replacing The 3G Connected Services Gateway

    Magnetic roof antenna, WiFi 3HAC059424-001 Connected Services-Wired [3013- 3HAC061701-001 DSQC1041 Harness Ethernet with Mini-IO 3HAC061136-001 Harness A2.X5 - K7.X2 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 230 Remove the front panel, top and right Removing the controller covers on page 196. covers of the controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 231 The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 232 Removing the sim card Action Note/Illustration Remove the attachment screws and pull out the front cover of the Connected Services-3G. xx2400000163 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 233 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 234 TOP VIEW Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 235 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Refit the fan bracket into the cabinet. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 236 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 237: Replacing The Scalable I/O Unit

    DSQC1030 Digital slot cover 3HAC065147-001 DSQC1030 Local I/O Digital base 3HAC058663-001 DSQC1030 Connectors digital base/add on 3HAC060919-001 Digital add-on [3033-2] 3HAC058664-001 DSQC1031 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 238 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 239 If the Ethernet extension unit slot cover is installed, connect and disconnect the adapter cable (A2.X4/K4.X7) to/from A2.X4. Disconnect: • K5.1.X5 - Harness adapter Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 240 K5.1.X5 - Harness adapter(X110) Stick the other connector onto the side of the digital base with the self-adhesive part. xx1800000938 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 241 Replacing scalable I/O external units To replace scalable I/O external units, see Application manual - Scalable I/O, and Installing scalable I/O external devices on page 136. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 242: Replacing The Safety Digital Base Device

    5.2.7 Replacing the safety digital base device Location The illustration shows the location of the safety digital base device in the controller. xx2400000026 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 243 Note Standard toolkit Content is defined in section Standard toolkit for controller on page 456. ESD protective wrist band Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 244 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 245 If the Ethernet extension unit slot cover is installed, connect and disconnect the adapter cable (A2.X4/K4.X7) to/from A2.X4. Disconnect: • K3.1.X5 - Harness adapter (X110) Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 246 K3.1.X5 - Harness adapter (X110) Stick the other connector onto the side of the digital base with the self-adhesive part. xx1800000938 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 247 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 248: Replacing The Main Computer

    Note Standard toolkit Content is defined in section Standard toolkit for controller on page 456. ESD protective wrist band Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 249 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 250 Ethernet switch (option), connected services gateway, scalable I/O (option), and main computer. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 251 Not available for CRB 15000 controller. Only available for CRB 15000 controller. For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 252 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx2400000093 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 253 Note Avoid colliding with the frame when re- moving the unit. xx2400000095 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 254 Remove the screws and lift out the robot signal exchange proxy. Note Avoid colliding with the frame of the controller. xx2400000097 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 255 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx2400000098 xx1800000491 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 256 TOP VIEW Removing the main computer Action Note/Illustration Remove the screws holding the main computer. xx2400000100 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 257 The unit is sensitive to ESD on page xx2000000419 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 258 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 259 TOP VIEW Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 260 The unit is sensitive to ESD on page xx2000000419 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 261 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 262 Note Avoid colliding with the frame of the controller. xx2400000097 Insert the cable ties into the locking holes. xx2400000096 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 263 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 264 The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 265 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 266 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Refit the fan bracket into the cabinet. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 267 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 268 Note/Illustration Remove the screws holding the fan. xx2400000044 Push and slide the fan bracket and lift it out. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 269 Removing the robot signal exchange proxy Action Note/Illustration Pull the cable ties out from the locking holes. xx1900001879 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 270 Remove the screws and lift out the robot signal exchange proxy. Note Avoid colliding with the frame of the controller. xx1900001880 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 271 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx1900001881 xx1800000491 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 272 TOP VIEW Removing the main computer Action Note/Illustration Remove the screws holding the main computer. xx1900001194 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 273 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 274 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 275 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 276 Ethernet extension switch and the lower surface of highest bracket on the main computer. xx1900001882 xx1800000972 xx1800000493 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 277 Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. Tightening torque: 1.7 Nm±10%. Note Avoid colliding with the frame of the controller. xx1900001880 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 278 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 279 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 280 Core, section Backup and restore systems. Perform the function tests to verify that Function tests on page 185. the safety features work properly. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 281 Follow the instructions and tap Next to proceed. Carefully read the information and then check all boxes to confirm that you agree with the ABB conditions. Tap Next to proceed. Read the serial number on the front of the controller and type it in field Serial Number.

  • Page 282: Replacing The Power Unit

    Note Standard toolkit Content is defined in section Standard toolkit for controller on page 456. ESD protective wrist band Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 283 Take photos of the cable ties and locking holes before pulling out, to have as a reference when refitting the cable ties. xx2400000061 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 284 11 Only used for CRB 15000 controller. 12 Not available for CRB 15000 controller. 13 Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 285 A1.X13 - K2.X10 • A1.X9 - K2.X4 • A1.X5 - T4.X1 • A1.X12 - T4.X3 • A1.X1 - Incoming mains (X0) Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 286 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 287: Replacing The Bleeder Box

    Note Standard toolkit Content is defined in section Standard toolkit for controller on page 456. ESD protective wrist band Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 288 Disconnect: • A1.R1.X1 - A1.X4 • A1.R1.X2 - X1 Open the cable straps for the motor connector cable . Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 289 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 290 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 291 A1.R1.X1 - A1.X4 • A1.R1.X2 - X1 Concluding procedure Action Note/Illustration Refit the covers. Refitting the controller covers on page 201. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 292 5.2.10 Replacing the bleeder box Continued Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 293: Replacing The Power Supply

    OmniCore C30 Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Power supply 3HAC071301-001 DSQC3035 End clamp 3HAB7983-1 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 294 The unit is sensitive to ESD on page xx2400000021 Remove the top and rear covers. Removing the controller covers on page 196. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 295 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 296 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 297: Replacing The Drive Unit

    3HAC085041-001 Harness A1.X4 - T4.X5 Harness 24_SYS_DRV 3HAC085042-001 Harness K2.X4 - T4.X1 Harness EtherCAT 3HAC085043-001 Harness A2.X9 - T4.X3 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 298 The unit is sensitive to ESD on page xx2400000021 Remove the top and rear covers. Removing the controller covers on page 196. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 299 A1.X2 - T4.X17 • A1.X11 - T4.X13 • T4.X5 - A1.X4 • T4.X3 - A2.X9 • T4.X1 - K2.X4 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 300 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 301 Tightening torque: 1.7 Nm±10% xx2400000064 Reconnect: • T4.X5 - A1.X4 • T4.X3 - A1.X12 • T4.X1 - A1.X5 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 302 Screws: Torx pan head screw M4x8 (4 pcs) screws. Tightening torque: 1.7 Nm±10%. xx2400000062 Reconnect and secure: • T2.X1 - A1.X6 • T2.X2 - K2.X1. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 303 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 304: Replacing The Fieldbus Master

    Note Standard toolkit Content is defined in section Standard toolkit for controller on page 456. ESD protective wrist band Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 305 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 306 Ethernet switch (option), connected services gateway, scalable I/O (option), and main computer. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 307 14 Not available for CRB 15000 controller. 15 Only available for CRB 15000 controller. 16 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 308 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx2400000093 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 309 Note Avoid colliding with the frame when re- moving the unit. xx2400000095 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 310 Remove the screws and lift out the robot signal exchange proxy. Note Avoid colliding with the frame of the controller. xx2400000097 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 311 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx2400000098 xx1800000491 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 312 TOP VIEW Removing the main computer Action Note/Illustration Remove the screws holding the main computer. xx2400000100 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 313 Remove the attachment screws and take the cover off. xx2400000065 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 314 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 315 Insert the fieldbus master straight into the card slots along the guide rail. xx1800003417 Card slots Guide rail Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 316 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 317 Fasten the main computer with the Screws: Torx pan head screw M4x8 (2 pcs) screws. Tightening torque: 1.7 Nm±10%. xx2400000100 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 318 The unit is sensitive to ESD on page xx2000000419 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 319 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 320 Ethernet extension switch and the lower surface of highest bracket on the main computer. xx2400000156 xx1800000972 xx1800000493 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 321 Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. Tightening torque: 1.7 Nm±10%. Note Avoid colliding with the frame of the controller. xx2400000097 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 322 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 323 Note When Ethernet extension switch is selected, connect and discon- nect the adapter cable (Adapter - A2.X4/K4.X7) to/from K4.X7. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 324 • K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 325 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Refit the fan bracket into the cabinet. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 326 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 327: Replacing Parts On The Front Panel

    OmniCore C30 Type A via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Harness SMB connection 3HAC081735-001 Harness 1xSMB Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 328 Removing the manipulator signal connector Action Note/Illustration Loosen the screw and disconnect: • K6.X4, K6.X5 - SMB. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 329 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 330 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 331: Replacing The Motor Connector

    Harness Motors power LV 6-axis 3HAC085045-001 Harness LV robot power Harness Motors power ULV 3HAC085059-001 Only used for CRB 15000 control- ler. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 332 Circuit diagram - OmniCore C30 3HAC086302-010, Type A, Circuit diagram - Omni- 3HAC089111-009 Core C30 Type A for CRB 15000 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 333: Replacing The Motor Connector

    17 This procedure is not available for the CRB 15000 controllers. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 334 For more information, see Electrical safety on page 18 This procedure is not available for the CRB 15000 controllers. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 335 Use the same position as from removing the motor connector. Concluding procedure Action Note/Illustration Refit the covers. Refitting the controller covers on page 201. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 336 5.3.2.1 Replacing the motor connector Continued Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 337: Replacing The Motor Connector For Crb 15000 Controller

    X1 - A2.X9 • Two ground cables which con- nects on the left side of the cabin- et frame. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 338 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 339 X1 - A2.X9 • Two ground cables which con- nects on the left side of the cabin- et frame. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 340 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 341: Replacing The Incoming Mains Connector

    Harness AC input with SW 3HAC085053-001 Harness-Mains connection for CRB 15000 controller Connector AC power inlet 3HAC085566-001 Mating connector for Power inlet Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 342 Action Note/Illustration Disconnect: • Q0 - A1.X1. • Two ground cables which con- nects to the left cabinet frame. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 343 ESD on page xx2400000021 Insert the incoming mains connector into the front panel from inner side of the cabinet. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 344 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 345: Replacing The Hmi Signal (Flexpendant) Connector

    Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit for controller on page 456. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 346 Remove the top and right covers and the Removing the controller covers on page 196. front panel of the controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 347 Ethernet switch (option), connected services gateway, scalable I/O (option), and main computer. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 348 19 Not available for CRB 15000 controller. 20 Only available for CRB 15000 controller. 21 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 349 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx2400000093 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 350 Note Avoid colliding with the frame when re- moving the unit. xx2400000095 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 351 The unit is sensitive to ESD on page xx2400000021 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 352 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 353 • K2.X6, K2.X11 - A1.X2 • K2.X7, K2.X22 - Harn. LV robot power • K2.X9 & X13 - FlexPendant Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 354 The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 355 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 356 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Refit the fan bracket into the cabinet. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 357 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 358: Replacing The Process Connectors

    Spare part Article number Note Harness CPCS 3HAC082587-001 Cable grommet asm 3HAC066396-001 Blind plate 3HAC069954-001 Harness DeviceNet 3HAC070918-001 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 359 Remove the top and right covers and the Removing the controller covers on page 196 front panel of the controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 360 Ethernet switch (option), connected services gateway, scalable I/O (option), and main computer. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 361 22 Not available for CRB 15000 controller. 23 Only available for CRB 15000 controller. 24 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 362 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx2400000093 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 363 Make records about the sequence that cables are removed. The cables need to be installed in the same position. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 364 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 365 Use the same position as from removing process connectors. xx2400000079 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 366 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 367 The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 368 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 369 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Refit the fan bracket into the cabinet. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 370 Refitting the controller covers on page 201 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 371: Replacing The Harness Cfi Connection

    Only used for CRB 15000 Omni- Core Type A controller. Harness CFI mating connection 3HAC085058-001 Only used for CRB 15000 control- ler. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 372 Removing the harness CFI connection Action Note/Illustration Loosen the screw and disconnect: • X2 - X105. • X2 - X106. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 373 The unit is sensitive to ESD on page Insert the harness CFI connection into the front panel from inner side of the cabinet. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 374 Refitting the controller covers on page 201. Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 375: Replacing The Ip20 Power Outlet Connector

    Harness 24V_Process output 3HAC087401-001 DSQC 688 Connector Single-row female 3HAC064743-001 Mating connector for IP20 power outlet connector Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 376 Remove the top and right covers and the Removing the controller covers on page 196 front panel of the controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 377 Ethernet switch (option), connected services gateway, scalable I/O (option), and main computer. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 378 25 Not available for CRB 15000 controller. 26 Only available for CRB 15000 controller. 27 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 379 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx2400000093 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 380 Avoid colliding with the frame when re- moving the unit. xx2400000095 Removing the IP20 power outlet connector Action Note/Illustration Disconnect: • X45 - T5.X2. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 381 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 382 Use the same position as from removing IP20 power outlet connector. xx2400000082 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 383 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 384 The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 385 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 386 The unit is sensitive to ESD on page xx2400000021 Reconnect: • G2.X1-K2.X17 Refit the fan bracket into the cabinet. xx2400000045 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 387 Refitting the controller covers on page 201 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 388: Replacing Parts On The Flexpendant

    FlexPendant 3HAC064211-001 DSQC3060 Power cable cover 3HAC065401-001 FlexPendant power cable 3 m 3HAC064448-002 FlexPendant power cable 10 m 3HAC064448-001 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 389 ESD on page Disconnect the FlexPendant from the controller. Remove the attachment screws for the power cable cover. xx1800001189 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 390 Remove the power cable cover. xx1800001190 Disconnect two connectors to the Flex- Pendant. xx1800001748 Remove the power cable. xx1800001192 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 391 The unit is sensitive to ESD on page Refit the power cable. xx1800001193 Reconnect the power cable to the Flex- Pendant. xx1800001748 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 392 Screws: Torx pan head screw M4x8 (3 pcs) the screws. xx1800001196 Perform the function tests to verify that the safety features work properly, see Function tests on page 185. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 393: Replacing The Joystick Protection

    Circuit diagram - OmniCore C30 3HAC086302-010, Type A, Circuit diagram - Omni- 3HAC089111-009 Core C30 Type A for CRB 15000 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 394 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 395 5.4.2 Replacing the joystick protection Continued Action Note/Illustration Refit the joystick protection. xx1800001200 Secure the screws. xx1800001206 Countersunk head screw: ST2.9 X 10 (6 pcs) Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 396: Replacing The Fasten Strip

    Take the fasten strip out from the holes. Insert the new fasten strip into the holes one by one. Secure the velcro in a suitable length. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 397: Troubleshooting

    • the configuration files • connectors • options and their configuration • changes in the robot working space/movements. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 398 The robot has recently Check: been moved from one site • connections to another (an already • software versions working robot) Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 399: Troubleshooting Fault Symptoms

    Reflashing firmware failure on page 410 • Inconsistent path accuracy on page 411 • Controller is overheated on page 413 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 400: No Leds Are Lit On The Controller

    Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If no LEDs are lit on the controller during start-up, use this procedure to troubleshoot what might cause the problem.

  • Page 401: Start-Up Failure

    Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If there seems to be a power failure during start-up, use this procedure to troubleshoot what might cause the problem.
  • Page 402 If the problem remains, contact ABB. For more details, see Circuit diagram - OmniCore C30 Type A, Circuit diagram - OmniCore C30 Type A for CRB 15000. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 403: System Update Failure

    2 Perform a complete re-installation of the RobotWare system using RobotWare Installation Utilities, start the RobotWare system and then reload the previous backup. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 404: Problem Releasing The Robot Brakes

    DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If the brakes do not release, no robot movement is possible and a number of error log messages can occur.
  • Page 405 For more details on how to release the brakes, see the robot's product manual. • If it is not ok, contact your local ABB. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 406: Problem Starting Or Connecting The Flexpendant

    Make sure that the controller is switched on. Wait 30 s - 1 min to enable start-up sequence. Check the FlexPendant for errors and warnings. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 407 Action DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If the FlexPendant starts but does not display the main interface during the start-up, use this procedure to troubleshoot what might cause the problem.

  • Page 408: Problem Using The Joystick

    FlexPendant. replace the FlexPendant. Note The reset button only resets the FlexPendant, not the system on the controller. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 409: Controller Fails To Start

    See also Troubleshooting the main computer on page 434. How to install systems is described in Operating manual - Integrator's guide OmniCore. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 410: Reflashing Firmware Failure

    If RobotWare has been updated recently, make sure that the versions of the old and the new unit are identical. If the problem remains, contact your local ABB for information about which firmware version is compatible with your hardware. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A ©...

  • Page 411: Inconsistent Path Accuracy

    Replace the faulty parallel bar as specified (applies to robots fitted with parallel bars in the product manual for the robot. only). Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 412 If applicable: Check the setting for the The swivel has an in-built resistance that swivel. needs to be set in the system parameters. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 413: Controller Is Overheated

    Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If the controller seems to be overheated, use this procedure to troubleshoot what might cause the problem.

  • Page 414: Troubleshooting Units

    Fieldbus adapter slave Troubleshooting the fieldbus adapter slave on page 441 Robot signal exchange proxy Troubleshooting the robot signal exchange proxy on page 443 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 415: Troubleshooting The Flexpendant

    Read the error event log message and follow any instructions of references. For more information on the FlexPendant, see Operating manual - OmniCore. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 416: Troubleshooting The Drive Unit

    6.3.3 Troubleshooting the drive unit Location The illustration shows the location of the drive unit in the controller. xx2400000063 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 417 Flashing: The two units are communicating on the Ethernet channel. • Steady: A LAN link is established. • Off: A LAN link is not established. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 418 No color: Power to the drive unit is missing. • Red, steady: Internal error. • Red, flashing: Firmware error or self-test failure. • Green, flashing: Communication error to another module. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 419: Troubleshooting The Power Unit

    The illustration below shows the LED on the bleeder box. Ethernet LEDs (yellow) Ethernet LEDs (green) Status LED Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 420 Power the controller off. Wait one minute, power the controller on. Wait 30-60 seconds after power-on. Make sure that the control system power is in run-time mode. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 421 Make sure that connectors X6, X7 are connec- ted properly on both ends. • If the output voltage is abnormal, pro- ceed with step 6. xx1900000043 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 422 Note If the controller is for CRB 15000-10/12, troubleshoot the bleeder box if the power unit is fine. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 423 Red: some error may happen, proceed with step 3. Restart the controller. Wait at least 1 min after power-off. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 424 How to replace the unit is detailed in Replacing place it and verify that the fault has the bleeder box on page 287. been fixed. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 425: Troubleshooting Industrial Networks And I/O Devices

    Information about how to troubleshoot fieldbuses, industrial networks and I/O devices can be found in the respective application manual. See References on page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 426: Troubleshooting The 3G Connected Services Gateway

    6.3.6 Troubleshooting the 3G Connected Services gateway Location The illustration shows the location of the Connected Services gateway in the controller. xx2400000052 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 427 Orange: • ON, flashing: 3G modem on, searching network. • ON, solid: 3G modem on and connected to network. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 428 Power the controller off. Wait one minute, power the controller on. Wait 30-60 seconds after power-on. Make sure that the control system power is in run-time mode. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 429 Reset the module to factory using the re- Proceed with step 3. set pin hole for more than 5s, and restart the controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 430 • If there is a problem with the con- nection, repair the connection and go back to step 7. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 431: Related Information

    229. Related information All documents can be found via myABB Business Portal, www.abb.com/myABB. The approval code CMIIT ID is displayed on the nameplate of the product. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A...

  • Page 432: Troubleshooting The Ethernet Switch (Dsqc1035)

    6.3.7 Troubleshooting the Ethernet switch (DSQC1035) Location The illustration shows the location of the Ethernet switch in the controller. xx2400000049 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 433 • Flashing: The Ethernet is active on link. • Solid: A LAN link is established. • Off: A LAN link is not established. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 434: Troubleshooting The Main Computer

    6.3.8 Troubleshooting the main computer Location The illustration shows the location of the main computer in the controller. xx2400000058 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 435 No color at power on: R34 FPGA is loaded on the main board. • Yellow: Access (read/write) to internal mass memory. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 436: Troubleshooting Procedure

    The main computer may be faulty, Replacing the main computer on page 248. replace it and verify that the fault has been fixed. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 437: Troubleshooting The Power Supply

    Circuit diagram - OmniCore C30 Type A, Cir- 3HAC086302-010, 3HAC089111-009 cuit diagram - OmniCore C30 Type A for CRB 15000 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 438: Troubleshooting Flowchart

    AC ok Faulty cable Repair cabling Check cabling Cable ok Troubleshoot the Power supply is ok power unit xx1800001823 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 439 If the input voltage is correct, proceed with step 10. • If no or the wrong input voltage is detec- ted, proceed with step 7. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 440 The power supply may be faulty, Replacing the power supply on page 293. replace it and verify that the fault has been fixed. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 441: Troubleshooting The Fieldbus Adapter Slave

    The illustration shows the location of the fieldbus adapter slave in the controller. xx2400000073 LEDs The illustration below shows the indication LEDs on the fieldbus adapter slave. xx1800000586 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 442 Red, flashing continuously: Firmware error or self-test failure. • Green, flashing continuously: Communication error to another module. Check the messages on the FlexPendant. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 443: Troubleshooting The Robot Signal Exchange Proxy

    6.3.11 Troubleshooting the robot signal exchange proxy Location The illustration below shows the location of the robot signal exchange proxy in the controller. xx2400000046 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 444 White, solid: Motors_ON function is on. • White, flashing: safety loop is open, for example after an emer- gency stop. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 445 Power the controller off. Wait one minute, power the controller on. Wait 30-60 seconds after power-on. Make sure that the control system power is in run-time mode. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 446 For more details, see Circuit diagram - OmniCore C30 Type A, Circuit diagram - Om- niCore C30 Type A for CRB 15000. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 447 Replacing the proxy may be faulty, replace robot signal exchange proxy on page 216. it and verify that the fault has been fixed. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 448 This page is intentionally left blank...

  • Page 449: Decommissioning

    (part of Delete RobotWare system function) in RobotWare. See Operating manual - Integrator's guide OmniCore. Transportation Prepare the robot or parts before transport, this to avoid hazards. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 450: Environmental Information

    7.2 Environmental information 7.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
  • Page 451 This form and environmental protection use period label are based on the regulation in China. These are not necessary to be concerned in other countries. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 452 This page is intentionally left blank...

  • Page 453: Reference Information

    8 Reference information 8.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 454: Applicable Standards

    - Part 1: General principles for design, normative reference from ISO 10218-1 UL 1740 (option) Standards For Safety - Robots and Robotic Equipment Valid for USA and Canada. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 455: Unit Conversion

    2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 456: Standard Toolkit For Controller

    Box spanner 8 mm Toolkit recommended for troubleshooting Tool Note Normal shop tools Contents as specified above. Multimeter Camera To document problems or procedures Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 457: Screw Joints

    The table below specifies the recommended standard tightening torque for oil-lubricated screws with slotted or cross-recess heads. Dimension Tightening torque (Nm) Class 4.8, oil-lubricated M2.5 0.25 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 458: Weight Specifications

    In all repair and maintenance instructions, weights of the components handled are sometimes specified. All components exceeding 22 kg (50 lbs) are high-lighted in this way. To avoid injury, ABB recommends the use of lifting equipment when handling components with a weight exceeding 22 kg. Example...

  • Page 459: Lifting Accessories And Lifting Instructions

    The instructions delivered with the lifting accessories should be stored for later reference. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 460 This page is intentionally left blank...

  • Page 461: Spare Parts

    9 Spare parts 9 Spare parts Spare part level ABB spare parts are categorized into two levels, L1 and L2. Always check the part level before conducting a service work on a spare part. • L1 spare parts The L1 parts can be replaced in the field. The maintenance and replacement instructions given in the related product manuals must be strictly followed.

  • Page 462: Controller Parts

    9 Spare parts 9.1 Controller parts 9.1 Controller parts Note Removed parts and spare parts must not be disassembled or opened. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 463: Controller System Parts

    9.1.1 Controller system parts 9.1.1 Controller system parts Drive units xx2400000063 Spare part num- Description Type Spare part level 3HAC074966-001 Drive DSQC3084 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 464 3HAC084667-001 Power unit DSQC3066 for OmniCore Type 3HAC072227-001 Power unit for CRB 15000 controller DSQC3083 For CRB 15000- 5Kg. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 465 Continued Bleeder box xx2300000947 Spare part num- Description Type Spare part level 3HAC084171-001 Bleeder box Harness TPU connection xx2400000074 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 466 Spare part num- Description Type Spare part level 3HAC085045-001 Harness Motors power LV 6-axis 3HAC085059-001 Harness Motors power ULV Only used for CRB 15000 controller. Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 467: Mains Connection Parts

    3HAC085566-001 Connector AC power inlet Mating connect- or for Power in- 3HAC085053-001 Harness AC input with SW Harness-Mains connection for CRB 15000 controller Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 468: Logic Parts

    Mating connect- or for robot sig- nal exchange proxy. 3HAC079124-001 Extra cable jumpers Jumper cabels for robot signal exchange proxy. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 469 9.1.3 Logic parts Continued Main computer xx2400000058 Spare part num- Description Type Spare part level 3HAC063061-001 Main computer module assembly Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 470 9.1.3 Logic parts Continued DeviceNet board xx2400000030 Spare part num- Description Type Spare part level 3HAC043383-001 DeviceNet Board (option) DSQC1006 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 471 Magnetic roof antenna, 3G (baseline) 3HAC060962-001 Connected Services-WiFi [3013-2] (option) 3HAC059424-001 Magnetic roof antenna, WiFi (option) 3HAC061701-001 Connected Services-Wired [3013-1] DSQC1041 (option) 3HAC066742-001 Sim card Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 472: Application Parts

    Spare part level 3HNA027579-001 Conveyor tracking module [3103-1] DSQC2000 3HNA029345-001 CONNECTOR KIT - DSQC2000 3HAC069618-001 Harness 24V_CTM Power cable of Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 473 Description Type Spare part level 3HAC065126-001 Ethernet Extension unit slot cover (baseline) 3HAC059187-001 Ethernet Extension switch [3014-1] DSQC1035 (option) Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 474 9.1.4 Application parts Continued Power supply device xx2400000029 Spare part num- Description Type Spare part level 3HAC071301-001 Power supply DSQC3035 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 475 Relay add-on [3035-2] (Add-on) DSQC1033 3HAC060926-001 Connectors I/O Relay (Add-on) Select 3HAC064092-001 when Local I/O Digital base is selected. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 476 9.1.4 Application parts Continued Safety digital base device xx2100000990 Spare part num- Description Type Spare part level 3HAC062908-001 DSQC1042 Extended safety 3HAC069538-001 Connectors Safety I/O Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 477: Cabinet Parts

    Spare part num- Description Type Spare part level 3HAC077006-001 Small size silent fan 3HAC077005-001 Standard size silent fan Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 478 (baseline) 3HAC062150-001 Harness DeviceNet connection (op- DSQC1004 tion) 3HAC064901-001 Connector assembly Single-row fe- Mating CONN male (option) for IP20 Devi- ceNet connect- Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 479: Miscellaneous Parts

    Only used for CRB 15000 Om- niCore Type A controller. 3HAC085058-001 Harness CFI mating connection Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 480 3HAC063601-001 Harness DeviceNet/Harness 24V ext. cover plate (baseline) 3HAC087401-001 Harness 24V_Process output (option) 3HAC064743-001 Connector Single-row female (option) Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 481 16 mm camera lens, LMC-ML- M1616UR 3HAC087269-001 25 mm camera lens, LMC-ML- M2516UR 3HAC075182-001 Integrated Vision camera medium res DSQC1063 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 482 Integr Vision power cable 10 m 3HAC075443-002 Integr Vision ethernet cable 10 m 3HAC051753-004 Integr Vision power cable 15 m 3HAC075443-003 Integr Vision ethernet cable 15 m Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 483: Cables

    Harness DC-bus Harness A1.X4 - T4.X5 3HAC085042-001 Harness 24_SYS_DRV Harness K2.X4 - T4.X1 3HAC085043-001 Harness EtherCAT Harness A2.X9 - T4.X3 Continues on next page Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 484 Description Type Spare part level 3HAC064091-001 Harness 24_PC Harness K2.X2 - K4.X8, A2.X1 3HAC059273-001 Harness dual channel safety Harness K2.X12 - K3.X6, K3.X7 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 485: Flexpendant Parts

    FlexPendant power cable 30 m 3HAC065419-001 Fasten strip 3HAC068915-001 FlexPendant extension cable, 15 m 3HAC068915-002 FlexPendant extension cable, 22 m 3HAC068915-005 FlexPendant extension cable, 30 m Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 486: Manipulator Cables

    Drag chain cable 15 m 3HAC073212-003 Signal cables, IRB 1010, 1200, 1510, 1520, 1600 Signal cable length Article number Spare part level 3HAC080671-001 3HAC080671-002 15 m 3HAC080671-003 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 487: Customer Cables - Cp/Cs Connectors (Option)

    9.3.2 Customer cables - CP/CS connectors (option) 9.3.2 Customer cables - CP/CS connectors (option) CP/CS cables, IRB 1010 CP/CS cable length Article number Spare part level 3HAC067449-001 3HAC067449-002 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.

  • Page 488: Customer Cables - Ethernet Floor Cables

    One end is RJ45, one end is X-code. Ethernet floor cable length Article number Spare part level Eth.RJ45_X floor cable, 7 m 3HAC067447-002 Eth.RJ45_X floor cable, 15 m 3HAC067447-003 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 489 148 installed hanging, 30 dimensions, 40 hazard levels, 18 disconnecting FlexPendant, 100 hazardous material, 450 disposal of storage media, 449 height Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 490 49 residual current device, 97 noise, 411 responsibility and validity, 15 normal operation mode, 409 restart controller, 86 risk of burns, 34 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 491 18 weight, 40 silent fan, 83 wrist strap, 47 sim card replacing, 229 software licenses, 50 X45 IP20, 117–118 standards, 454 Product manual - OmniCore C30 Type A 3HAC089064-001 Revision: A © Copyright 2024 ABB. All rights reserved.
  • Page 494 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2024 ABB. All rights reserved. Specifications subject to change without notice.

Table of Contents