ABB OmniCore C30 A Manuals

Manuals and User Guides for ABB OmniCore C30 A. We have 1 ABB OmniCore C30 A manual available for free PDF download: Product Manual

ABB OmniCore C30 A Product Manual (494 pages)

Brand: ABB | Category: Controller | Size: 16 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Safety Data
16
Requirements on Personnel
17
Safety Signals and Symbols
18
Safety Signals in the Manual
18
Safety Symbols on Controller Labels
20
Robot Stopping Functions
23
Protective Stop and Emergency Stop
23
About Emergency Stop
25
Enabling Device and Hold-To-Run Functionality
26
Robot Operating Modes
27
About the Manual Mode
27
About the Automatic Mode
29
Safety During Installation and Commissioning
30
Safety During Operation
33
Safety During Maintenance and Repair
34
Safety During Troubleshooting
35
Safety During Decommissioning
36
Controller Description
37
Omnicore C30 Type a
37
Technical Data for Omnicore C30 Type a Controller
38
Safety Functions and Safety Related Data for Omnicore C30 Type a
45
The Unit Is Sensitive to ESD
47
Handling of Flexpendant
48
Network Security
49
Open Source and 3Rd Party Components
50
ABB Connected Services (ABB Ability)
51
Installation and Commissioning
55
Introduction to Installation and Commissioning
55
Installation Activities
56
Transporting and Handling
57
Unpacking
57
Storing
58
On-Site Installation
59
Required Installation Space
59
Mounting the Controller with 19" Rack Mounting Kit [3002-1]
63
Mounting the Controller with Vertical Mounting Kit [3002-2]
66
Replacing the Controller from Vertical Mounting Kit To19" Rack Mounting Kit
70
Mounting the Controller with Desktop Mounting Kit [3001-2]
73
Mounting the Flexpendant Holder
77
Changing the Fan Control Functionality
83
Connecting the Connected Services Antenna
84
Electrical Connections
85
Connectors on the Omnicore C30 Type a Controller
85
Connecting Cables to the Controller
88
Connecting the Manipulator to the Controller
95
Fitting the Connector for Incoming Mains
96
Connecting Incoming Mains and Protective Earth to the Controller
97
Detaching and Attaching a Flexpendant
100
Ethernet Networks on Omnicore
104
Descriptions for Connectors
106
Configuring Robot Stopping Functions
121
Programmable Stop Functions
125
I/O System
128
Available Industrial Networks
128
Scalable I/O, Internal and External
131
Installing Options
132
Installing the Scalable I/O Devices
132
Installing the Ethernet Extension Switch
137
Installing the Fieldbus Adapter Slave Device
144
Installing the Fieldbus Master and the Devicenet Harness
146
Installing Add-On Devices
169
Installing the Scalable I/O Add-On Devices
169
Installing the Conveyor Tracking Module
170
Installing Integrated Vision
172
Initial Test before Commissioning
175
Maintenance
177
Maintenance Schedule for the Omnicore Controller
177
Inspection Activities
178
Inspection of Controller
178
Cleaning Activities
179
Cleaning of the Controller Cabinet
179
Cleaning the Flexpendant
180
Changing/Replacing Activities
182
Replacement of Air Filter Element for the Controller with Vertical Mounting Kit
182
Function Tests
185
Function Test of Emergency Stop
185
Function Test of Manual, Auto, and Manual Full Speed Mode with Flexpendant
186
Function Test of Three-Position Enabling Device
187
Function Test of Safety Switches
188
Function Test of Automatic Stop
189
Function Test of General Stop
190
Function Test of External Emergency Stop
191
Function Test of ESTOP_STATUS Output
192
Function Test of Reduced Speed Control
193
Repair
195
Introduction to Repair
195
Replacing Parts Inside the Controller
196
Opening the Robot Controller
196
Replacing the Fans
207
Replacing the Standard Fans
209
Replacing the Small Fans
213
Replacing the Robot Signal Exchange Proxy
216
Replacing the Ethernet Switch (DSQC1035)
221
Replacing the 3G Connected Services Gateway
229
Replacing the Scalable I/O Unit
237
Replacing the Safety Digital Base Device
242
Replacing the Main Computer
248
Replacing the Power Unit
282
Replacing the Bleeder Box
287
Replacing the Power Supply
293
Replacing the Drive Unit
297
Replacing the Fieldbus Master
304
Replacing Parts on the Front Panel
327
Replacing the Manipulator Signal Connector (SMB)
327
Replacing the Motor Connector
331
Replacing the Motor Connector
333
Replacing the Motor Connector for CRB 15000 Controller
337
Replacing the Incoming Mains Connector
341
Replacing the HMI Signal (Flexpendant) Connector
345
Replacing the Process Connectors
358
Replacing the Harness CFI Connection
371
Replacing the IP20 Power Outlet Connector
375
Replacing Parts on the Flexpendant
388
Replacing the Power Cable and Power Cable Cover
388
Replacing the Joystick Protection
393
Replacing the Fasten Strip
396
Troubleshooting
397
Introduction to Troubleshooting
397
Troubleshooting Fault Symptoms
399
No Leds Are Lit on the Controller
400
Start-Up Failure
401
System Update Failure
403
Problem Releasing the Robot Brakes
404
Problem Starting or Connecting the Flexpendant
406
Problem Using the Joystick
408
Controller Fails to Start
409
Reflashing Firmware Failure
410
Inconsistent Path Accuracy
411
Controller Is Overheated
413
Troubleshooting Units
414
Troubleshooting Leds in the Controller
414
Troubleshooting the Flexpendant
415
Troubleshooting the Drive Unit
416
Troubleshooting the Power Unit
419
Troubleshooting Industrial Networks and I/O Devices
425
Troubleshooting the 3G Connected Services Gateway
426
Related Information
431
Troubleshooting the Ethernet Switch (DSQC1035)
432
Troubleshooting the Main Computer
434
Troubleshooting Procedure
436
Troubleshooting the Power Supply
437
Troubleshooting Flowchart
438
Troubleshooting the Fieldbus Adapter Slave
441
Troubleshooting the Robot Signal Exchange Proxy
443
Decommissioning
449
Introduction to Decommissioning
449
Environmental Information
450
Reference Information
453
Introduction
453
Applicable Standards
454
Unit Conversion
455
Standard Toolkit for Controller
456
Screw Joints
457
Weight Specifications
458
Lifting Accessories and Lifting Instructions
459
Spare Parts
461
Controller Parts
462
Controller System Parts
463
Mains Connection Parts
467
Logic Parts
468
Application Parts
472
Cabinet Parts
477
Miscellaneous Parts
479
Cables
483
Flexpendant Parts
485
Manipulator Cables
486
Customer Cables - CP/CS Connectors (Option)
487
Customer Cables - Ethernet Floor Cables
488

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ABB OmniCore C30 A Product Manual (494 pages)

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