You have made an excellent choice in purchasing a HOLZSTAR Planer-Thicknesser. 1.3 Disclaimer Carefully read the operating instructions prior to All data in this operation manual has been compiled on commissioning.
Safety - Operators shall obtain information about valid oc- cupational safety regulations and determine addi- ATTENTION! tional hazards as part of a risk assessment which This combination of symbol and signal term indica- result from the specific operating conditions at the tes a potentially hazardous situation which may machine's installation location.
Safety Operating staff: Safety boots Operating staff has undergone an induction by the ope- rator about the entrusted tasks and potential hazards re- The safety boots protect the feet against crushes, sulting from improper behaviour. Tasks which go beyond falling parts and slipping over on slippery under- normal operation may only be carried out by the operator ground.
Safety 2.7 General safety measures - Do not use planing knives that are cracked or have changed shape. - The surface and thickness planer may only be ope- - Wear gloves when changing the planing knives. rated and maintained by persons who have read and understood these operating instructions.
Technical Data The Planer-Thicknesser is used for planing and thicknes- sing of boards and strips of wood and is designed and built Model ADH 200 ADH 200 AS for use in non-hazardous environments. Processing of so- Length 790 mm 790 mm lid wood, chipboard, panels and profiles is possible.
General risks during internal transport WARNING: DANGER OF TIPPING The device may be lifted unsecured by a maximum of 2cm. Fig. 4: Type plate ADH 200 Employees must be outside the danger zone, the reach of loads. Transport, packaging, storage Warn employees and, if necessary, advise employ- ees of the hazard.
Installation and erection 6.2 Accessories 7.2 Installation of the Planer-Thicknes- ADH 200 and ADH 200 AS - Reducing socket, not flanged Ø 100 mm wide, 80 mm narrow CAUTION! Item number: 5142421 Observe the weight of the machine! The machine may - Reducing socket, not flanged Ø...
Step 6: Unfold the holders (C,Fig.10) of the suction hood. Fig. 10: Unfolding the brackets Step 7: Move the thicknessing table to the lowest posi- Fig. 12: Hole separation ADH 200 & 200 AS / ADH 250 / ADH 305 tion. 7.3 Electrical connection Step 8: Mount the suction hood (C, Fig.10) in the groo-...
Adjustments Socket Power plug Fig. 15: Move slitter shaft cover Fig. 13: Power supply cable 8.2 Set workpiece stop Grounding instructions To protect the operator from electric shock, the machine Loosen the locking lever (H) to adjust the angle of the must be grounded during operation.
Operation of the planner-Thicknesser Operation of the planner-Thic- Step 1: Assemble the chip extraction hood under at the machine table. On the chip extraction hood be knesser find two plug connectors, which after positioning must be pressed in the direction of the machine table.
Operation of the planner-Thicknesser Step 4: Adjust the cover so that the kniffe shaft is 9.2 Thicknessing covered. Step 1: Make sure that the machine is switched off and disconnected from the power supply. Step 2: Disassemble the side fence and tilt the knife shaft cover to the rightmost position Step 3: Raise the knife shaft cover [Pos.
Operation of the planner-Thicknesser 9.3 Adjustment of the planer knives NOTE! Disconnect the Planer-Thicknesser from power before servicing! NOTE! The setting gauge is not included in the delivery and must be ordered separately. With the help of the setting gauge, the planing knives can be mounted with the correct projection.
Care, maintenance and repair 9.4 Workflow 10.1 Care after working Cleaning instructions for the planer and thicknesser planer DANGER! - Clean the machine from chips and wood dust with Before starting work,make sure, that the cutter block compressed air (Attention:Wear protective goggles cover and the chip extraction hood are mounted.
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Care, maintenance and repair 10.2.2 Extraction device Belt Check daily the extraction device on the sufficient func- tion. If the extraction device does not work or is re- stricted, it must be restored. Only then can the Planer- Thicknesser be put into operation. 10.2.3 Lubrication Regularly lubricate the bearings, especially the bearing of the infeed and outfeed roller and pulley(after 10 hours...
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Care, maintenance and repair Step 1: Switch off the machine and disconnect the power plug. Step 2: Remove the cutter cover. Motor mounting screws Step 3: Loosen the workpiece stop and push it to the rear. Step 4: Move the thickness planing table to the lowest position by turning the handwheel.
Troubleshooting 11 Troubleshooting Fault Possible cause Remedy Engine does not start Power supply is Check the power connection by ex- ON/OFF Switch is defective. pert staff. Protektive switch is ON Cool the motor, then restart The motor is runnig, but planer knife The driving is torn Replace the drive belt.
Spare parts 13 Spare parts Example The engine for the Planer-Thicknesser ADH 200 AS DANGER! must be ordered. The engine has the number 92 in the spare parts drawing 1. Danger of injury by the use of wrong spare parts!
The following drawings are intended to help in case of service, to identify necessary spare parts. To order send a copy of the parts drawing with marked components to your dealer. 13.2.1 Spare parts drawing ADH 200 Fig. 33: Spare parts drawing ADH 200 ADH-Series | Version 2.06...
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Spare parts 13.2.2 Spare parts drawing ADH 200 AS Fig. 34: Spare parts drawing ADH 200 AS ADH-Series | Version 2.06...
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Spare parts 13.2.3 Spare parts drawing ADH 250 Fig. 35: Spare parts drawing ADH 250 ADH-Series | Version 2.06...
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Spare parts 13.2.4 Spare parts drawing ADH 305 Fig. 36: Spare parts drawing ADH 305 ADH-Series | Version 2.06...
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