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Holzstar ADH Series Instruction Manual

Planer-thicknesser
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Instruction Manual
Planer-Thicknesser
ADH 31-4 C
ADH 41-4 C
ADH 41-4 C

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Summary of Contents for Holzstar ADH Series

  • Page 1 Instruction Manual Planer-Thicknesser ADH 31-4 C ADH 41-4 C ADH 41-4 C...

  • Page 2: Table Of Contents

    Fax: 0049 (0) 951 96555-55 4.3 Type plate............8 5 Transport, packaging, storage....8 5.1 Delivery and transport......... 8 E-Mail: info@holzstar.de 5.2 Packaging............9 Internet: www.holzstar.de 5.3 Storage ............... 9 6 Description of the machine ....10 6.1 Machine ............10 6.2 Accessories ............

  • Page 3: Introduction

    0951 96555-111 tes a potentially dangerous situation which may E-Mail: service@stuermer-maschinen.de cause material damage or harm the environment if it Internet: www.holzstar.de is not averted. ATTENTION Spare parts orders: This combination of symbol and signal term indica- Fax: 0951 96555-119 tes a potentially hazardous situation which may cause minor or light injuries if it is not averted.

  • Page 4: Operator Responsibility

    Safety - Operators shall provide staff with the required pro- tective equipment and wearing the required protec- NOTE! tive equipment shall be mandatory. This combination of symbol and signal term indic tes Operators shall also be responsible for maintaining the a potentially dangerous situation which may cause material damage or harm the environment if it is not machine in a technically perfect condition.

  • Page 5: Personal Protective Equipment

    Safety Specialist staff: 2.5 Safety labels on the Planer-Thicknesser As a result of specialist training, expertise, experience The following safety labels and instructions are attached and skills in terms of the relevant standards and regulati- to the Planer-Thicknesser s (Fig. 1) and must be ons, specialist staff is able to complete the tasks they are observed.

  • Page 6: General Safety Instructions

    Safety A microswitch switches off the machine when the table is - Protect the machine from moisture and humidity to opened. avoid electrical hazards. - Do not use the machine in the vicinity of flammable A microswitch switches off the machine when the chip gases, liquids and solids.

  • Page 7: Intended Use

    Intended Use Intended Use 3.2 Residual risks The planing and thicknessing machine is used for planing When used as intended, residual risks may arise even if and planing boards and strips of solid wood or similar the relevant safety regulations are observed. wood materials, e.g.

  • Page 8: Operating Conditions

    Transport, packaging, storage Transport, packaging, storage Model ADH 31-4 C ADH 41-4 C Number of planing 5.1 Delivery and transport blades Planing shaft 4000 min-¹ 4000 min-¹ Delivery speed Check the planner thicknesser for visible transport da- Max. planing width 310 mm 410 mm mage after delivery.

  • Page 9: Packaging

    Transport, packaging, storage Align the ropes well; if necessary, move the crane General risks during internal transport slightly to ensure vertical and stable lifting. Make sure that the machine does not tilt. The machine WARNING: DANGER OF TIPPING must be lifted slowly without shocks and rocking. The device may be lifted unsecured by a maximum Park the machine with the crane in the chosen place.

  • Page 10: Description Of The Machine

    Description of the machine Description of the machine Setting up and connection 6.1 Machine 7.1 Requirements for the place of operation Illustrations in this operating manual may differ from the original. The place of operation should meet the following criteria: - The underground must be even, solid and vibra- tion-free.

  • Page 11: Electrical Connection

    Settings and functions 7.3 Electrical connection DANGER! DANGER! The machine offers a risk of injury due to the counter Danger to life from electric shock! rotation of the cutter shaft. Switch on the machine only There is a danger to life in case of contact with live briefly to find out the correct direction of rotation (if components.

  • Page 12: Adjusting The Chip Removal

    Settings and functions 8.1 Adjusting the chip removal The chip removal can be adjusted on the side of the le- ver (1, Fig.6) and read off the scale. Loosen the clam- ping screw (2, fig.6) to be able to move the lever up or down.

  • Page 13: Conversion From Thickness Planer To Surface Planer Function

    Operation of the surface and thickness planer Step 2: Loosen the screws (4, Fig.11). The force of the spring (1, fig.11) will automatically push the blade (2, fig.11) out. Step 3: Remove the knives and clean the support sur- face. Step 4: Insert the new knife with the five screws (4, fig.11) so that its surface above the cutter head is max.

  • Page 14: Switch On The Machine

    Operation of the surface and thickness planer - Do not use tools that are warped, broken or blunt. CAUTION! - Always use the tool that is suitable for the specified Danger to health! work and corresponds to the machine. Wood dust and shavings can damage the lungs when - The tools, knife blocks, must comply with EN 847- inhaled.

  • Page 15: Dressing

    Operation of the surface and thickness planer Correct working position Material cuts of about 1.5 mm each are recommended, which gives better control over the material during sur- The operator must stand offset to the infeed table. face machining. The desired depth can then be achieved in several passes.

  • Page 16: Applications Of The Surface Planer

    Operation of the surface and thickness planer When dressing narrow pieces, the cutter cover must be Workpiece adjusted so that the distance between the workpiece and Stop the cutter cover is max. 5 mm. Input table When dressing wood wider than 76 mm, place your fin- gers over the top of the wood.
  • Page 17 Operation of the surface and thickness planer The wider the work piece, the lower the cut should be. the correct height. The planer feed can be adjusted with the lever (3, fig.19). When planing hardwood, use thin cuts or plane the wood in thin layers.

  • Page 18: Care, Maintenance And Repair

    Care, maintenance and repair Step 5: Do not touch any part of the board that has not Step 6: Check the machine for damage to the safety de- vices and the planing knife. If necessary, carry yet passed the discharge roller. out or arrange for repairs, observing the safety instructions.

  • Page 19: Maintenance And Repair

    Care, maintenance and repair Failure to remove rubber and other residues can lead to 10.2 Maintenance and repair excessive friction, blade wear and overheating. Reshar- pen the blades or replace them if they become dull. Maintenance and repair work may only be carried out by qualified personnel.
  • Page 20 Care, maintenance and repair Step 3: Remove the side machine cover. NOTE! The front working table (blue, Fig.23) is not adju- stable. Proceed as follows to adjust the dressing table: Cover Step 1: Switch off the machine and disconnect it from the power supply.

  • Page 21: Mechanical Troubleshooting - Planer-Thicknesser

    Mechanical Troubleshooting - Planer-Thicknesser Fig. 24: Remove protective cover Step 4: Tension the drive belt by loosening or tightening the two nuts A (Fig.25). Fig. 25: Tension the drive belt Step 5: Swing dressing table down. Step 6: Refit the front protective cover. Mechanical Troubleshooting - Planer-Thicknesser Fault Possible cause...

  • Page 22: Troubleshooting

    Troubleshooting 12 Troubleshooting 12.1 Troubleshooting table dresser Fault Possible cause Solution The finished workpiece is concave at the end of the work- The knife is set higher than Adjust the cutting head piece after machining. the discharge table. knives and the output table to each other.

  • Page 23: Troubleshooting Table - Planer

    Troubleshooting table - Planer 13 T roubleshooting table - Planer Fault Possible cause Solution Snipe The knife is set higher Align the cutting head than the output table. knives and the output NOTE: Snipe can be minimized but not eliminated. table.

  • Page 24: Disposal, Recycling Of Used Devices

    Disposal, recycling of used devices Fault Possible cause Solution Poor feeding of lumber. Uneven feed roller pres- Adjust the feed roller sure. tension. Planer bed is rough or Clean the incline and dirty. remove any residue. The transmission V-belt Tighten the transmis- slips.

  • Page 25: Spare Parts

    Spare parts Example 15 Spare parts The engine for the Planer-Thicknesser ADH 31-4 C - 400V must be ordered. The engine has the number 11 in DANGER! the spare parts drawing 1. Risk of injury due to the use By ordering spare parts, send a copy of the spare parts of wrong spare parts! drawing (1) with the marked part (engine) and marked Dangers may result for the user and damages as well...

  • Page 26: Spare Parts Drawings Adh 31-4C & Adh 41-4C

    Spare parts 15.2 Spare parts drawings ADH 31-4C and ADH 41-4C The following drawings are intended to identify the required spare parts in the event of service. If applicable, submit a copy of the parts drawing including the highlighted components to your authorised retailer. Spare parts drawing 1 Fig.
  • Page 27 Spare parts Spare parts drawing 2 for machines with angle scale Fig. 27: Spare parts drawing 2 ADH 31-4 C and 41-4 C ADH-Series | Version 1.09...
  • Page 28 Spare parts Spare parts drawing 2 for machines without angle scale Fig. 28: Spare parts drawing 2 ADH 31-4 C and 41-4 C ADH-Series | Version 1.09...
  • Page 29 Spare parts Spare parts drawing 3 Fig. 29: Spare parts drawing 3 ADH 31-4 C and 41-4 C ADH-Series | Version 1.09...

  • Page 30: Electrical Circuit Diagram Adh 31-4C And Adh 41-4C

    Electrical circuit diagram ADH 31-4C and ADH 41-4C 16 Electrical circuit diagram ADH 31-4C and ADH 41-4C Fig. 30: Electrical circuit diagram Listing Pos. Component Pos. Component AC contactor Closed terminal of AC contactor Terminal for NC Terminal for motor Terminal for power cord Terminal for AC contactor’s coil SB 1...

  • Page 31: Ec-Declaration Of Conformity

    According to machine directive 2006/42/EC Annex II 1.A Manufacturer/distributing company: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt herewith declares that the following product Product group: Holzstar® Woodworking machines Type of machine: Planer-Thicknesser Designation of the machine *: Item number *: ADH 31-4 C 400 V 5904013...
  • Page 32 www.holzstar.de...

This manual is also suitable for:

Adh 31-4 cAdh 41-4 c59040135904024

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