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OleumTech H Series User Manual

Resistive level transmitters with lcd
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RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE
User Guide
Document ID: 80-7114-001_G
OleumTech® H Series Sensors
Resistive Level Transmitters with LCD
Modbus: HW5000-RL3-LCD | HW5800-RL3-LCD
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Summary of Contents for OleumTech H Series

  • Page 1 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE User Guide Document ID: 80-7114-001_G OleumTech® H Series Sensors Resistive Level Transmitters with LCD Modbus: HW5000-RL3-LCD | HW5800-RL3-LCD Page 1...

  • Page 2: Table Of Contents

    ISO 60417 5031 Direct current symbol found on electronics requiring or producing DC power. DOWNLOAD & INSTALL H SERIES SOFTWARE..........27 CONNECT THE PC TO THE TRANSMITTER ........... 27 IDENTIFY COM PORT ON THE PC ..............28 DEVICE CONFIGURATION VIA THE SOFTWARE ..........29 MODBUS CONFIGURATION................

  • Page 3: Safety, Certifications, Compliance

    CAUTION: Ensure installation of the transmitter meets applicable state and BARRIER BOARD LIMITATION: Do not connect more than 16 H Series national electrical code requirements. The installation of the transmitter Resistive Level Transmitters to a single barrier board.
  • Page 4 L'installation de la transmitter importantes du cours d'eau ou du canal de circulation. Veuillez contacter ne doit être effectuée par un installateur qualifié ou un représentant de un FAE OleumTech pour discuter plus en détail des besoins de votre l'usine. application.
  • Page 5 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 2. Certifications The certification marking shall be as detailed on drawing number 67-3320-001 below: Safety Class I, Division 1, A, B, C, D T4; Ex ia IIC T4 Ga; Class I, Zone 0, AEx ia IIC T4 Ga CSA-C22.2 60079-0:12/11 CSA-C22.2 60079-11:02/14 CSA-C22.2 61010-1-12 (r2017)
  • Page 6 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 3. Intrinsic Safety Control Drawings Safety of any system incorporating the HW-RL3/HW-RL4 is the responsibility of the assembler of the system. Page 6...
  • Page 7 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE Page 7...
  • Page 8 ATEX & IECEx Specific Conditions of Use Under certain extreme circumstances, the non-metallic coating Copies of Certificate of Compliance are available on applied to the enclosure of this equipment may generate an https://support.oleumtech.com https://hseries.oleumtech.com ignition-capable level of electrostatic charge. Therefore, the (Look under Resources)

  • Page 9: Product & System Overview

    ▪ Monitor product, interface, and temperature with a single sensor Ultimate Level Sensing Solution ▪ 2 discrete inputs provided The RS485 Resistive Tank Level Sensors by OleumTech® are part of the H Series ▪ 1/4” resolution option (±1/8” accuracy)* line of high quality instruments that deliver unrivaled performance, reliability, and accuracy in hazardous locations as well as under harsh, extreme *API 18.2-compliant...

  • Page 10: Hardware Overview

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 3. HARDWARE OVERVIEW 1. Enclosure All housing entries MUST be tightly SEALED using thread seal tape or sealant. Failure to seal all port entries may allow moisture to enter the 3/4” NPT Port (Sealed) transmitter housing, cause damage to internal components, and void Front Cover warranty.

  • Page 11: Internal View

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 2. Internal View To access the wiring terminal board inside the enclosure, unscrew the 2 screws securing the LCD Module and remove puck. Press and Hold F2 Key to Access the Configuration Menu 4-pin Configuration Port (Firmware Upgrade only) Page 11...
  • Page 12 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE Discrete Inputs (Removable Terminal Block) Jumpers Jumper 1 and 2 = 120 ohm termination. Jumper 2 and 3 = Default, no termination. Power and RS485 (Removable Terminal Block) Page 12...
  • Page 13 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 3. Rigid Level Sensor (316 Stainless Steel) 4. Flex Level Sensor (PTFE) Quick Connect Adapter (6 or 8-pin) Adjustable Compression Fitting Quick Connect Adapter (1” NPT) (6 or 8-pin) Rigid Level Sensor Part Numbers Adjustable Compression Fitting 3/4”...
  • Page 14 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 5. Level Sensor Mechanical Diagram Page 14...

  • Page 15: Wiring Diagrams

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 4. WIRING DIAGRAMS BARRIER BOARD LIMITATION: Do not connect more than 16 H Series Resistive Level Transmitters to a 1. Safety Barrier Wiring single barrier board. Ne connectez pas plus de 16 transmetteurs de niveau résistifs de la série H à...
  • Page 16 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 2. RS485 Termination Jumper Settings 3. Discrete Input Wiring Jumpers Jumper 1 and 2 = 120 ohm termination. Jumper 2 and 3 = Default, no termination. Remove the wiring terminal block from the PCB. b.

  • Page 17: Technical Specifications

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 5. TECHNICAL SPECIFICATIONS Download Datasheet / Technical Specifications 1. Transmitter Page 17...
  • Page 18 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 2. Sensor Page 18...
  • Page 19 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 3. Float Comparison Page 19...
  • Page 20 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 5. Float Specifications Page 20...

  • Page 21: Required Items For A Basic Setup

    • • Safety Barrier Boards for Class I, Division 1 (Zone 0) Site Or, access to OleumTech H Series Download Center: Wires: Use 18 to 24-gauge wires to make power source • https://hseries.oleumtech.com and devices connections (Temp range ≥ 70 ˚C) Configuration Cable •...

  • Page 22: Installation Best Practices

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 7. INSTALLATION BEST PRACTICES Always attach pipe fittings to the transmitter as shown below. This method will prevent any moisture or water condensation from running down the pipe and being trapped around critical electronic 1.

  • Page 23: Grounding Recommendations

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 8. GROUNDING RECOMMENDATIONS It is important to effectively earth ground the transmitter to ensure safety, prevent static electricity damage, and to protect from lightning and/or electrical surges in the area. Ensure the equipment to which the transmitter is mounted is properly earth grounded as defined by the National Electrical Code.
  • Page 24 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE RECOMMANDATIONS DE MISE À LA TERRE Mise À La Terre De L'émetteur Dans le cas où l'équipement sur lequel le transmitter est monté n'est pas Reliez l'émetteur vers le réservoir en utilisant la vis de mise à la terre, ou se •...

  • Page 25: Device Configuration Via The Lcd Module

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 9. DEVICE CONFIGURATION VIA THE LCD MODULE 1. Supply power to the transmitter. 2. Press and hold the F2 button on the LCD Module until 1.0 CONFIG appears on the screen. 3. Configure the transmitter and sensor / level calibration. Use the menu system to view or edit the parameters.
  • Page 26 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 4. Configure the Modbus settings. 6. Info and factory reset. Modbus configuration settings are under the 1.0 CONFIG menu. b. Only available with N81 framing: No Parity, 8 Data Bits, 1 Stop Bit 7.

  • Page 27: Download & Install H Series Software

    Or, go to the OleumTech H Series Download Center and register to gain access. https://hseries.oleumtech.com/ 2. Find the latest version of the H Series Configuration Software and download it. 2. Connect the USB end to the PC. 3. Install the software on your PC.

  • Page 28: Identify Com Port On The Pc

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 12. IDENTIFY COM PORT ON THE PC d. Identify the COM port ID under the list of ports. 1. Open the Device Manager on the PC. Must have admin rights to the PC. b.

  • Page 29: Device Configuration Via The Software

    13. DEVICE CONFIGURATION VIA THE SOFTWARE 4. Click the Open button to open the selected COM Port. Then, click the Search button discover the H Series device(s). 1. Run the H Series Configuration Software on the PC. 2. Select the appropriate COM Port.
  • Page 30 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 5. Once discovered, edit the parameters. Select the float configuration: single or dual. d. Enter the Modbus Slave ID. Select the baud rate. Select 32-bit type. Enter the response delay time in ms (0 = immediate response when polled).
  • Page 31 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 6. Read the sensor. 7. Disable LCD PIN. Once the sensor is configured and updated, click the Read button to If the PIN code for accessing the Configuration mode is lost, then use read measurements the “Disable LCD PIN”...

  • Page 32: Modbus Configuration

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 14. MODBUS CONFIGURATION 1. Use N81 framing: No Parity, 8 Data Bits, 1 Stop Bit 2. The register tables are fixed. 3. Product Identification The product information can be accessed via Modbus function code 0x3 for the following read-only registers.

  • Page 33: Sensor Configuration

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 5. Sensor Configuration The read/write access is provided to Modbus RTU Master devices via Function Code 0x3/0x6/0x10 for sensor configuration as described below. Description Access Type Accepted Values 7101 Sensor Model Read/Write FLOAT 1.0 = 60-4001, 2.0 = 60-4002, 3.0 = 60-4101, 4.0 = 60-4102 7102...

  • Page 34: Error Codes

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 15. ERROR CODES Error Code Error Description Required Action Affected Parameters No Issue None None Interface Calibration Error: The current Interface Verify that interface level was calibrated Interface Level, Interface Volume Level is less than 0. (strapped) correctly.

  • Page 35: Upgrading The Device Firmware

    Select the COM Port and click Next. 2. Open the Firmware Update Utility. Select H Series - LCD in the product category box, then click Next. d. Enter the device into the firmware upgrade mode. Press and hold down the F1 + F4 buttons for 4 seconds, then release to reset hardware to enter firmware upgrade mode.
  • Page 36 RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE Select the firmware version from the dropdown box, then click Next. Wait until the firmware updating process is fully complete. Do not disconnect cables while it is updating! Ne déconnectez aucun câble pendant la mise à jour! Return the device back into the normal operating mode.

  • Page 37: Troubleshooting

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 17. TROUBLESHOOTING 4. The volume measurements are always zero. Check Tank Height and Tank Diameter settings are entered properly. 1. The device is not communicating with the software. b. Check for error messages. Check that the power source is securely connected to the device.

  • Page 38: Maintenance

    RESISTIVE LEVEL TRANSMITTERS with LCD - USER GUIDE 18. MAINTENANCE The H Series Resistive Level Sensor is easy to maintain and does not require periodic system checks. Sensor generally only needs a yearly visual inspection to monitor the following: •...

  • Page 39: Limited Warranty

    STATEMENTS HAVE BEEN MADE BY OLEUMTECH UNLESS ENDORSED HEREIN IN WRITING. FURTHER, THERE ARE NO b. OleumTech warrants that goods repaired by it pursuant to the warranty are WARRANTIES, WHICH EXTEND BEYOND THE DESCRIPTION OF THE free from defects in material and workmanship for a period to the end of the FACE HEREOF.

  • Page 40: Revision History

    Added installation recommendation to face the LCD away from direct sunlight to maximize the life of the LCD. OleumTech has made a good faith effort to ensure the accuracy of the information in this document and disclaims the implied warranties of...

This manual is also suitable for:

Hw5000-rl3-lcdHw5800-rl3-lcd

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