Mattei BLADE 1 Manual

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ENGLISH

Translation of the original

instructions in ITALIAN

TI015G0013

INsTrucTIoN, use ANd

MAINTeNANce MANuAL

rif. TDA0150019

Models

BLADE

1 ÷ 3

BLADE S

1 ÷ 3

V e r s i o n s

Standard

Table of Contents

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Summary of Contents for Mattei BLADE 1

Page 1 ENGLISH Translation of the original instructions in ITALIAN TI015G0013 INsTrucTIoN, use ANd MAINTeNANce MANuAL rif. TDA0150019 Models BLADE 1 ÷ 3 BLADE S 1 ÷ 3 V e r s i o n s Standard...
Page 2 The content of this document cannot be used, reproduced or disclosed to third parties without the explicit written consent of Ing. ENEA MATTEI S.p.A. Ing. ENEA MATTEI S.p.A. reserves the right to modify the characteristics of the machine subject of this document without prior notice.
Page 3: Table Of Contents
General Index BLADE 1-2-3 GENErAL INForMATIoN ....................1-1 PurPoSE of DoCuMENT ..............................1-2 GENErAL NoTES oN DELIVEry............................1-4 SETTINGS To BE MADE By CuSToMEr ........................1-7 SAFETy ..........................2-1 DANGErS AND rESIDuAL rISkS ........................... 2-1 rESPoNSIBILITIES ................................2-3 DESCrIPTIoN of PICToGrAMS ............................. 2-4 DEScrIpTIoN oF MAcHINE ....................3-1...
Page 4: General Information
General information BLADE 1-2-3 SyMBoLS IN THE MANUAL In this manual some symbols are used to attract the reader’s attention and underline some particularly important aspects that are dealt with. The table below gives the list and describes the meaning of the different symbols used.
Page 5: Purpose Of Document
The list below gives the reference standards Ing. ENEA MATTEI S.p.A., either texts, or used by Ing. ENEA MATTEI S.p.A. for the illustrations or diagrams. design, manufacture and testing of the Ing. ENEA MATTEI S.p.A. reserves the right machine.
Page 6 General information BLADE 1-2-3 rEqUIrED qUALIFIcATIoNS Mechanical Service Engineer opErATorS A qualified engineer able to operate machine under The person in charge of the machine normal conditions, to operate it operation or maintenance should have all with disconnected protections, to specific professional skills to do this.
Page 7: General Notes On Delivery
Manufacturer’s name the company quality system. and address Ing. ENEA MATTEI S.p.A. is responsible for the machine under its original configuration. The “CE MArkING” plate is applied on the Ing. ENEA MATTEI S.p.A. refuses any command panel or on the bodywork.
Page 8: Operation
General information BLADE 1-2-3 The following safety precautions define into a production reality, in compliance with both the behaviour and obligations to be specified requirements. observed when carrying out the activities commissioning listed in the manual, the instructions for Commissioning means the functional check the machine use and how to operate it of the machine installed.
Page 9 General information BLADE 1-2-3 maintenance should first check following permitted to authorised staff. conditions: During installation, handle the machine – that any receiver under pressure has components as indicated in this manual; if been exhausted. lifting is necessary, verify first the correct...
Page 10: Settings To Be Made By Customer
General information BLADE 1-2-3 unskilled personnel should not access the Disconnect the power supply cable from the operating area and the machine control machine main switch and remove it. device when the system is live. Disconnect machine pneumatic Before starting the machine, carry out equipment from the air distribution system.
Page 11: General Instructions
Kits with components for preliminary maintenance are available. for any kind of information on the use, maintenance, installation, etc. Ing. ENEA please apply to ING MATTEI S.p.A. for MATTEI S.p.A. is always available to meet further details. the Purchaser’s requests.
Page 12: Safety
Safety BLADE 1-2-3 DANGErS AND rESIDUAL rISKS WArNING!!! To operate the machine under any During the design phase all hazardous areas operating condition, including have been considered and, therefore, all maintenance, it is not necessary that necessary precautions have been taken to more than one person be present.
Page 13: Installation
Safety BLADE 1-2-3 Installation relevant precaution. Besides fulfilment of rules and regulations operation issued by the authorities, it is recommended – The operator should use the personal to consider the following: protection devices in compliance with – The compressor will perform most local laws in force.
Page 14: Responsibilities
– After any maintenance, start the machine service of Ing. Enea Mattei S.p.A. and check that all control, stop or alarm devices are working correctly; also verify The following should be considered: that temperature and pressure values –...
Page 15: Description Of Pictograms
Safety BLADE 1-2-3 DEScrIpTIoN oF pIcToGrAMS – non-observance normal safety regulations or domestic rules in the work Pictograms have been applied on the field; machine to explain following situations: – non-observance of the instructions – Danger during handling and transport of the –...
Page 16 Safety BLADE 1-2-3 Warning! Lifting point. Air delivery. proHIBITIoN pIcToGrAMS Parties that, once removed, give These circular signs are framed in red, with access to moving parts. white background and the symbol is black. No working on the machine. Possibility to carry out jobs.
Page 17: Description Of Machine
Description of machine BLADE 1-2-3 Mattei rotary compressors of the BLADE Intake air filter Series are the result of years of investments Inlet valve in research and development, to improve oil chamber performance continuously, and at the same Compression chamber be environment-friendly.
Page 18 AIr TANK cErTIFIcATIoNS The tank comes with INSTruCTIoNS, uSE, AND MAINTENANCE GuIDE that should be Ing.Enea Mattei SpA has its company quality kept and referred to before any use of the system certified tank. It is also comes with a CoNforMITy...
Page 19: Transportation And Handling Installation
Transportation and handling Installation BLADE 1-2-3 WArNING!!! solid and level floor. No special foundations The whole area for the machine are required. handling, including the space Position compressor During between the parking area for transport and transport, carefully fix the machine to the...
Page 20: Connection To The Air Distribution System
Transportation and handling Installation BLADE 1-2-3 WArNING!!! rEcEIVEr MoUNTED VErSIoN (Fig.1) Please note that the machine The inlet pressure signal B (nickel-plated hould be ALWAyS connected to the fitting) is connected directly to the receiver, earth equipment. downstream of the external NrV, with a BLACk tube.
Page 21 Transportation and handling Installation BLADE 1-2-3 FrEE STANDING VErSIoN (Fig.2) The inlet pressure signal B (nickel-plated fitting) is connected directly to the tee fitting, mounted on the outlet connection with a WHITE tube, downstream of the compressor integrated NrV. In in this case the exhaust A of the circuit is not connected.
Page 22: Dimensions Of Compressed Air Distribution Pipings
Transportation and handling Installation BLADE 1-2-3 DIMENSIoNS oF coMprESSED AIr the change of direction (curves, elbows) and in the valves. DISTrIBUTIoN pIpINGS With a pipe having the same diameter as the We mention that the main causes for wastes compressor outlet, the length should not are pipings with unsuitable diameter and exceed 50 m.
Page 23: Safety Devices
For further information please contact Mattei’s nearest SErVIcE cENTrE or distributor. Safety Thermostatic Switch in case of compressor High Temperature The compressor is equipped with a...
Page 24: Use Of Compressor
Mattei’s sales organisation. STArT/ STop cHEcKS BEForE STArT All versions are Before starting the machine, ensure that: equipped with –...
Page 25: Maintenance
The rubber flexible pipes must be replaced when they lose flexibility. WArNING !!! Scheduled maintenance agreements are available, to help the user keeping the machines at best operating and efficiency conditions. Please apply to Ing. ENEA MATTEI S.p.A. for further details. TI015G0013...
Page 26: Parts To Be Replaced Periodically
Maintenance BLADE 1-2-3 pArTS To BE rEpLAcED pErIoDIcALLy Every year kIT code IF57B24227 include: CoMPoNENTS QuANTITy Intake filter oil return valve o-ring o-ring Separator element o-ring Washer o-ring Every 3 years kIT code IF5725721 include: CoMPoNENTS QuANTITy o-ring Sintered filter...
Page 27: Machine Cleaning
Maintenance BLADE 1-2-3 MAcHINE cLEANING Jobs to be performed during maintenance During maintenance operations Suggestions on maintenance attention to all signs that may precede a Machine cleaning Cleaning failure, and specifically: equipment should be carried out at regular • presence of corrosion, intervals, following the schedule in this •...
Page 28 Maintenance BLADE 1-2-3 cleaning and/or replacing the air intake replacing the air-oil separator element filter (Fig.1) (Fig.3) unscrew the intake cover (1); take out the unscrew the screws locking the intake filtering element (2); clean the element with cover (1) to the oil chamber cover. Take out a jet of compressed air, directed from the and replace the element (2).
Page 29 Maintenance BLADE 1-2-3 First and subsequent oil change (Fig.5) operation and setting of the anti condensation valve (FIg.6) The BLADE Series compressors are supplied with rotoroil f2 oil. We remind you that If the compressor does not reach a preset...
Page 30: Lubricants
Lubricants BLADE 1-2-3 Lubricants are flammable products. inhalation of their vapors or fumes. ; observe the indications given on the – Wear suitable clothing and protection to containers! protect the skin (e.g. overalls, eyeglasses observe following environmental or, as far as safety rules permit it,...
Page 31: Safety Precautions
Mattei make available to the users special spoils the oil and create deposits. lubricants. These processes are accelerated if unsuitable They are available in cans of 2-5 and 20 liters.
Page 32 Lubricants BLADE 1-2-3 is always efficient, often checking oil temperature; – verifying that the protection devices installed are in perfect working order; – keeping the oil consumption under control; – carefully cleaning the machine. STorAGE AND TrEATMENT oF oILS usually, lubricants containers are built so as to prevent any contamination.
Page 33: Troubleshooting
Contact the nearest authorized service center. Clogged intake filter. replace the filter (section 7-3). Higher air demand than Please contact Ing. Enea Mattei compressor’s maximum SpA or a distributor to study an capacity. improvement of the plant. Clogged separating filter.
Page 34: The Electric Motor
The electric motor BLADE 1-2-3 General The electric motor characteristics are given on the nameplate fixed to the motor itself. cooling The main motor has a fan aiming at guaranteeing adequate cooling. The same fan guarantees also the cooling of the compressor.
Page 35: Storage And Dismantling
24 months. original ones. In any case it is suitable to keep the machine Ing. ENEA MATTEI S.p.A. refuses any in a dry place, protected against atmospheric implicit explicit acknowledgement agents.
Page 36: Attachments
Attachments BLADE 1-2-3 MAIN coMpoNENTS 12 oil drain plug Compressor Assembly 13 oil level sight gauge Electric motor 14 Anti-condensation valve Bodywork 15 Thermostatic valve fan guard panel BLADE S version Thermostat 16 receiver Pressure switch 17 Air delivery outlet connection...
Page 37: Overall Dimensions
Attachments BLADE 1-2-3 oVErALL DIMENSIoNS ITEM CoNNECTIoN SIZE AIr ouTLET rp 1/4” BLADE 1 BLADE 2 BLADE 3 230 V 50 Hz 400V 50Hz 230 V 50 Hz 400V 50Hz 400V 50Hz MASS WITH oIL kg 54 kg 53 kg 56...
Page 38 Attachments BLADE 1-2-3 oVErALL DIMENSIoNS ITEM CoNNECTIoN SIZE AIr ouTLET rp 1/2” CoNDENSATE DrAIN rp 3/8” BLADE S 1 - 90l BLADE S 2 - 90l 230 V 50 Hz 400V 50Hz 230 V 50 Hz 400V 50Hz MASS WITH oIL...
Page 39 Attachments BLADE 1-2-3 oVErALL DIMENSIoNS ITEM CoNNECTIoN SIZE AIr ouTLET rp 1/2” CoNDENSATE DrAIN rp 3/8” BLADE S 1 - 200l BLADE S 2 - 200l BLADE S 3 - 200l 230 V 50 Hz 400V 50Hz 230 V 50 Hz...
Page 40: Flowchart
Attachments BLADE 1-2-3 FLoWcHArT BLADE S BLADE 12-5 TI015G0013...
Page 41: Electrical Wiring
Attachments BLADE 1-2-3 ELEcTrIcAL WIrING Single-phase version 12-6 TI015G0013...
Page 42 Attachments BLADE 1-2-3 ELEcTrIcAL WIrING Three-phase version 12-7 TI015G0013...
Page 43: Technical Datasheet
Attachments BLADE 1-2-3 TEcHNIcAL DATASHEET Single-phase version BLADE 1 BLADE 2 BLADE 1 S BLADE 2 S Tension - frequency - Phases V-Hz-ph 230-50-1 Motor nominal speed 1500 Nominal working pressure bar(g) Maximum working pressure bar(g) Nominal delivery /min 0,16...
Page 44 Attachments BLADE 1-2-3 TEcHNIcAL DATASHEET Three-phase version BLADE 1 BLADE 2 BLADE 3 BLADE 1 S BLADE 2 S BLADE 3 S Tension - frequency - Phases V-Hz-ph 400-50-3 Motor nominal speed 1500 3000 Nominal working pressure bar(g) Maximum working pressure...
Page 48 ING. ENEA MATTEI SpA Strada Padana Superiore, 307 20090 Vimodrone (MI) Tel + 39 02253051 - fax +39 0225305243 E-mail: info@mattei.it www.matteigroup.com...

This manual is also suitable for:

Blade 2 Blade 3 Blade s 1 Blade s 2 Blade s 3