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Summary of Contents for Mattei BLADE 15 Series
- Page 1 ENGLISH Translation of the original instructions in ITALIAN TI215G0010 INSTRUCTION, USE AND rif. TDA0150017 MAINTENANCE MANUAL Models BLADE 15-18-22 BLADE 15-18-22 i Versions Standard Plus...
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Page 2: Forward
The content of this document cannot be used, reproduced or disclosed to third parties without the explicit written consent of Ing. ENEA MATTEI S.p.A. Ing. ENEA MATTEI S.p.A. reserves the right to modify the characteristics of the machine subject of this document without prior notice. -
Page 3: Table Of Contents
General index BLADE Indice FORwARD ..................................II GENERAL INFORMATION ............................1-1 Symbols in the manual ..........................................1-1 Purpose of document ..........................................1-2 Required qualifications for operators ....................................1-3 Identification data of the manufacturer and the machine and the location of the nameplate “CE MARkINg” ........1-4 general notes on delivery .........................................1-5 Final inspection .............................................1-5 Safety warnings ............................................1-5... - Page 4 Replacement of the elastic element ......................................9-5 LUbRICANTS ................................10-1 Oil change ..............................................10-1 Warning................................................. 10-2 general ................................................10-2 Mattei lubricants ............................................10-2 Safety precautions ............................................ 10-3 Storage and treatment of oils ....................................... 10-3 TROUbLESHOOTING .............................. 11-1 general ................................................11-1 Problem - Cause - Solution ........................................11-1 Inverter malfunctions ..........................................
- Page 5 General index BLADE ATTACHMENTS ............................... 15-1 Form to request technical service ....................................... 15-1 Form to request spare parts ........................................15-2 Technical data sheets ..........................................15-3 TI215G0010...
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Page 6: General Information
General information BLADE SyMbOLS IN THE MANUAL The table below gives the list and describes the meaning In this manual some symbols are used that to attract of the different symbols used. the reader’s attention and underline some particularly important aspects of the treatment. Danger Damage risk ... -
Page 7: Purpose Of Document
Directive CE. The list below gives the reference Standards this manual to third parties is not tolerated used by Ing. ENEA MATTEI S.p.A. to design, make, and to unless with the prior written consent of Ing. make the final inspection of the machine. -
Page 8: Required Qualifications For Operators
General information BLADE REqUIRED qUALIFICATIONS FOR OpERATORS Mechanical Service Engineer A qualified engineer able to operate the The operator in charge of the operation or the machine under normal conditions, to maintenance of the machine should have all the operate it with disconnected protections, professional requirements specific to each foreseen to intervene on mechanical parts to carry operation. -
Page 9: Identification Data Of The Manufacturer And The Machine And The Location Of The Nameplate "Ce Marking
IDENTIFICATION DATA OF THE MANUFACTURER AND THE MACHINE AND THE LOCATION OF THE NAMEpLATE “CE MARKING” Ing. ENEA MATTEI S.p.A. is identified as the machine’s manufacturer in conformity with the laws in force with the following acts: Declaration of conformity... -
Page 10: General Notes On Delivery
Transport compliance with the company quality system. Ing. ENEA Transportation means all those operations regarding MATTEI S.p.A. is responsible for the machine under its the handling of the machinery or a part of it. original configuration. Installation Ing. - Page 11 General information BLADE Improper use – carefully read the technical documents; Improper use is the use of the machine outside the limits – collect information on the operation and the position specified in the technical documents. of emergency stop devices on the machine; –...
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Page 12: Setting At The Customer's Expense
– room preparation (including building work such as of the “FORM FOR SpARE pART REqUEST” attached the laying of foundations or canalizations, if required, to this manual and forwarding it to Ing. ENEA MATTEI etc.); S.p.A. or to the closest distributor. -
Page 13: General Information - Safety
General Information - Safety BLADE To operate the machine in any operating – Adequate panels or protection to cover moving condition, including maintenance, it is not elements; necessary that more than one person be – Electrical devices to detect supply failures of the present. - Page 14 Section 5 and preferably contact the service organization of the Ing. obtain expert advice during the design stage. Enea Mattei S.p.A. – In the event of outdoors installation (discouraged in very cold climates), the machine must be placed...
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Page 15: Responsibility
Below is the list of some of the most common symbols and applied to our machines: RESpONSIbILITy Ing. Enea MATTEI S.p.A. disclaims all responsibility for pICTOGRAMS OF DANGER injuries to people, or damages to things and animals, if caused by: These are triangular signs, with a black outer band on a yellow background and with the black symbol. - Page 16 General Information - Safety BLADE pICTOGRAMS OF pROHIbITION water inlet These are circular signs, with an outer red band, on a white background, and with the symbol in black. prohibition of working on the machine Water outlet prohibition of having pressure in the container Condensate drain COMbINATION OF pICTOGRAMS...
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Page 17: Description Of The Machine
Unless differently required, the group is and at the same be environment-friendly. Designed for supplied with synthetic oil Mattei Rotoroil F2. For special a continuous industrial service, they guarantee constant lubricant requirements, please refer to Section 10. - Page 18 Description of the machine BLADE All components are eclosed in a soundproofing canopy ports, due to the pressure difference between the in sheet stell, epoxy powder painted and lined with compression chamber and the oil receiver. No pump for deadening resistant material. The canopy has a pre- fluid circulation is needed.
- Page 19 Description of the machine BLADE MAESTRO – Class F isolation – IE3 Efficiency Class MAESTRO is a programmable control unit which – IP 55 protection degree adapts compressor operation to the specific require- – Power supply according to IEC 38 standard ments of the air line it is connected to.
- Page 20 Description of the machine BLADE operation of compressor accessible by usee; OpTIONALS ACCESSORIES • control modes of compressor (Local/remote ); The machine can also be customized according to • operation modes (Automatic, Continuous, meet different requirements by purchasing specific Modulation ); accessories such as: • ...
- Page 21 The Plus versions are equipped with electronic drain (see p. 3-7, item 17). Mattei suggests performing device maintenance every two years. For further details on the dryer, please refer to the specific manual supplied with the device.
- Page 22 – He dryer operating limit conditions are exceeded. CERTIFICATIONS The controller manages the dryer operation by Ing. Enea Mattei SpA has its company quality system monitoring the dew point temperature that allows the certified according to standard UNI EN ISO 9001 by system to run correctly.
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Page 23: Technical Data And Overall Dimensions
Description of the machine BLADE TECHNICAL DATA AND OvERALL DIMENSIONS pOSITION OF MAIN pARTS Compressor Air filter Oil separator filter Oil filter Air / oil separator Manometer Electric motor Air / oil radiator Electric starter 10 Oil filler plug 11 Oil drain cock 12 Intake pre-filter 13 Water IN / OUT connections for the heat recovery 14 Condensate drain connection for the dryer... - Page 24 Description of the machine BLADE bLADE 15 - 18 - 22 - plus - R vERSION bLADE 15 - 18 - 22 i plus - R - vERSION TI215G0010...
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Page 25: Trasportation And Handling
Trasportation and handling BLADE The whole area for the machine handling, including the space between the parking area for transport means and the machine installing area should be identified and inspected beforehand, identify possible “DANGEROUS AREAS”. Be careful when handling, lifting and transporting the machine, not to damage it and not to damage things or cause injuries to persons. -
Page 26: Installation
Installation BLADE THE MACHINE pOSITION Together with the compressor a kit to complete the set up of the machine is supplied, which has to be mounted In the section “Technical Data” you can find the overall on the base after the compressor installation (see image dimensions, the weight, and the cooling values of the below). -
Page 27: Electrical Connection
Dryer Supply After air has been compressed, it is cooled in a specific radiator, which all versions of the Mattei compressors 50 Hz Monofase are supplied with. -
Page 28: Dimensions Of Compressed Air Distribution Piping
Installation BLADE DIMENSIONS OF COMpRESSED AIR DISTRIbUTION pIpING We mention that the main causes for wastes are pipings With a pipe having the same diameter as the compressor outlet, the length should not exceed 50 m. with unsuitable diameter and losses due to an improper setting up of the equipment or deteriorated materials. -
Page 29: Heat Recovery
Installation BLADE HEAT RECOvERy As an example, a duct with a higher or equal section As mentioned in above section on Page 3.03, a fan to the coming out of the machine (the output grid on produces an airflow that cools both the oil and the those versions equipped with a soundproof case), made compressed air, heating up when it goes through the up of some 10 m of straight duct and two 90°... -
Page 30: Safety Devices
!!! DO NOT set the servovalve at HIGHER values than those used by the manufacturer, Ing. Enea Mattei S.p.A. In fact, if the machine works at higher pressures it absorbs greater power. This could lead to overheating and the stopping of the machine. -
Page 31: Commands And Control
Commands and Control BLADE MAESTRO KEypAD The buttons are backlit for enhanced clarity and, in some cases, in order to complete the information provided by the device. Key - ON/OFF: To switch on/off the compressor. Arrow Down key: It has different functions: • ... -
Page 32: How To Use The Machine
If lost or damaged, further copies can be defined pressure range; maximum and minimum values purchased from the Mattei Sales Organization. are factory-set by Mattei though they can be customised using the programming functions in the [User] menu. CHECKS bEFORE START... - Page 33 Pmin; 2. if line pressure falls to Pmin before TMV expires, the compressor is “recharged”. The above operating mode can be combined with a special characteristic of MATTEI rotary compressors, the MODULATION phase. AUTOMATIC Pmax...
- Page 34 BLADE MODULATION NOTE The modulation bandwidth is typically 0.3 bar. All MATTEI compressors are fitted with an automatic system for adjusting pressure according to delivery Suppose maximum no-load pressure is set (using pressure. The internal pressure of the compressor the SERVO-VALVE) to 7.3 bar.
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Page 35: Operation Modes (Blade I Version)
The Blade i version, fitted with an INVERTER, is currently able to decelerate rapidly and thus allowing the the most flexible product in the MATTEI range of line pressure to exceed the Pmax. Consequently, industrial compressors. - Page 36 After start-up, the following page is displayed: temperature. For any requirement,please contact MATTEI. STOp To stop the compressor, press key The compressor is unloaded (decompressed) for a preset time (basic programming).
- Page 37 Maintenance BLADE SUGGESTIONS ON MAINTENANCE JObS TO bE pERFORMED DURING MAINTENANCE During maintenance operations pay attention to all signs that may precede a failure, and specifically: MACHINE CLEANING Cleaning of the equipment should be carried out at – presence of corrosion, regular intervals, while following the schedule quoted –...
- Page 38 For compressors equipped with INvERTER, before performing any maintenance job, wait at least 5 minutes after you have disconnected the electricity supply. wARNING !!! Scheduled maintenance agreements are available, to help the user keeping the machines at best operating and efficiency conditions. Please apply to Ing. ENEA MATTEI S.p.A. for further details. TI215G0010...
- Page 39 RSU gaskets kit 4 years NOTE In case of standard warranty, MATTEI recommend use of the The Warranty kits A-B-C-D provided for the preventive same kits. Alternatively, the maintenance technician avails of maintenance contain all parts to be used to maintain the compressor in the best working condition.
- Page 40 Maintenance BLADE CHECK OF OIL LEvEL CLEANING THE AIR/OIL RADIATOR With compressor not operating and without pressure in The radiator is in the machine body. The cooling flow the chamber the oil level should touch the filling nozzle. goes through the radiator from the inside to the outside of the machine.
- Page 41 Maintenance BLADE Once the oil seal has been replaced in the flange, rebuild the part using the given tool (Pict. 5 - pos. 3). REpLACEMENT OF THE ELASTIC ELEMENT BLADE 15 ÷ 22 has been designed in a way that makes it possible to replace the elastic element without having to dismantle the rotor-stator unit.
- Page 42 USING MATTEI LUbRICANTS paying attention to the possible presence of foam. If necessary, wait for some minutes for the oil to demulsify. It is recommended to use Mattei Lubricants. The subsequent changes could be made at the forecasted intervals. Should the machine have already worked for a long...
- Page 43 “absolute cleanliness” conditions. The user must adopt the kind of oil grade recommended by Mattei. Please refer to the specific table for the choice, All the manufacturers of lubricants mentioned in the according to the operating conditions.
- Page 44 Lubricants BLADE STORAGE AND TREATMENT OF OILS Mattei lubricants Usually, lubricants containers are built so as to prevent Ambient working Name any contamination. When the user receives the lubricant, temperature hours (max.) it is under his responsibility to avoid damages or Rotoroil F2 From - 15°...
- Page 45 “Installation, Use and Maintenance Manual”, Section 9. Please refer to the Sales Organization Request for air greater than the of Ing. Enea Mattei S.p.A. to study compressor maximum capacity. equipment improvement. Verify both the servo valve and The servo valve has not been gauged...
- Page 46 SOLUTION No 0 – 10Vdc reference signal. Replace the Maestro Check that the start-up command The compressor won’t start. No enablement command. reaches the inverter. Call Mattei technical support service. Inverter not programmed. Call Mattei technical support service. 11-2 TI215G0010...
- Page 47 The electrical motor BLADE GENERAL COOLING The characteristics of the electrical motor are described The motor is equipped with a cover and fan, to guarantee on the plate mounted on the said motor and are: proper cooling. Check that dirt does not form on this cover as it could reduce the cooling air passage.
- Page 48 Ing. ENEA MATTEI S.p.A. declines any acknowledgement, be it implicit or explicit, of the suitability to specific purposes of parts of the machine reused after the final dismantling the machine.
- Page 49 Condensate unload in Optional Kit BLADE CLEANING THE DRAIN SOLENOID vALvE FILTER Unscrew the connection and remove the drain solenoid valve. Withdraw the solenoid valve filter using beak pliers, remove any dirt and wash with detergent. Re-assemble in the reverse order while paying special attention to the position of the solenoid valve seal.
- Page 50 Attachments BLADE FORM TO REqUEST TECHNICAL SERvICE strada Padana superiore, 307 - 20090 Vimodrone (Milano) - italy tel: +39 - 02 253051 (Ric.Aut) Fax: +39 - 0225305243 e-mail: customer_support@mattei.it Company Address Please note our request for intervention for our machine: Modell Serial number Intervention to be carried out at:...
- Page 51 Attachments BLADE FORM TO REqUEST SpARE pARTS strada Padana superiore, 307 - 20090 Vimodrone (Milano) - italy tel: +39 - 02253051 (Ric.Aut) Fax: +39 - 0225305243 e-mail: spares@mattei.it Company Address Please note our order no. with required delivery for our machine: Modell Serial number Reference Description quantity Notes On (date)
- Page 52 Attachments BLADE TECHNICAL DATA SHEETS bLADE - plus 15 bLADE - plus 18 bLADE - plus 22 Voltage - Frequency - Phases V - Hz - Ph 400 / 50 / 3 Motor nominal speed 1 / min (rpm) 1.500 Nominal working pressure bar (g) Maximum working pressure...
- Page 53 Attachments BLADE bLADE - plus 15 bLADE - plus 18 bLADE - plus 22 Voltage - Frequency - Phases V - Hz - Ph 400 / 50 / 3 Motor nominal speed 1 / min (rpm) 1.500 Nominal working pressure bar (g) Maximum working pressure bar (g)
- Page 54 Attachments BLADE bLADE - plus 15 bLADE - plus 18 bLADE - plus 22 Voltage - Frequency - Phases V - Hz - Ph 400 / 50 / 3 Motor nominal speed 1 / min (rpm) 1.500 Nominal working pressure bar (g) 12,5 Maximum working pressure...
- Page 55 Attachments BLADE bLADE i - plus 15 bLADE - plus 18 bLADE - plus 22 Voltage - Frequency - Phases V - Hz - Ph 400-460 / 50-60 / 3 Motor nominal speed 1 / min (rpm) 1500 Nominal working pressure bar (g) min 7 - 10 max Maximum working pressure...
- Page 56 ING. ENEA MATTEI SpA Strada Padana Superiore, 307 20090 Vimodrone (MI) Tel + 39 02253051 - Fax +39 0225305243 E-mail: info@mattei.it www.matteigroup.com Plus manuels disponibles ici: FR: http://tinyurl.com/bLADE-15-22-F Mehr Anleitungen finden Sie her: DE: http://tinyurl.com/bLADE-15-22-D Más manuales disponibles aquí: ES: http://tinyurl.com/bLADE-15-22-E...
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