Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Mattei BLADE Series
Summary of Contents for Mattei BLADE Series
- Page 1 AIR COMPRESSORS BLADE series INSTRUCTION USE AND MAINTENANCE MANUAL INSTRUCTION, TI013G0008 USE, AND MAINTENANCE Mattei Compressor, Inc. MANUAL 9635 Liberty Road, Suite E Randallstown, MD 21133 Tel: 410.521.7020 Fax: 410-521-7024 email: info@matteicomp.com...
- Page 2 TEFA2G-013. ties without the explicit written consent of Ing. ENEA MATTEI S.p.A. Ing. ENEA MATTEI S.p.A. reserves the right to modify the characteristics of the machine subject of this document without prior notice.
- Page 3 General Index 0.00 General information - Symbols in the manual page 1.01 - Purpose of document page 1.02 - Required qualifi cations for operators page 1.03 - Manufacturer’s identifi cation data - “CE MARKING” page 1.04 - General notes on delivery – fi nal inspection – safety precautions page 1.04 - Settings to be made by customer page 1.08...
- Page 4 General information 1.01 Symbols in the manual In this manual some symbols are used to attract the reader’s attention and underline some particularly important aspects that are dealt with. The table below gives the list and describes the meaning of the different symbols used. SYMBOL MEANING AND NOTES Danger...
- Page 5 European Directive 2006/42/EC. The list below gives the reference standards part of this manual to third parties is not used by Ing. ENEA MATTEI S.p.A. for the allowed without prior written consent of design, manufacture and testing of the Ing. ENEA MATTEI S.p.A., either texts, or machine.
- Page 6 General information 1.03 Required qualifi cations for operators Mechanical Service Engineer A qualifi ed engineer able to operate the machine under normal condi- The person in charge of the machine opera- tions, to operate it with disconnected tion or maintenance should have all specifi c professional skills to do this.
- Page 7 Manufacturer’s identifi cation data - “CE (In the event of damage or missing parts, MARKING” please inform immediately and in detail the Ing. ENEA MATTEI S.p.A. is identifi ed as the forwarding agent or Ing. ENEA MATTEI machine’s manufacturer, according to current S.p.A.)
- Page 8 General information 1.05 Machinery Directive means the 2006/42/ Operation means the operating mode at EC DIRECTIVE OF THE EUROPEAN which the machine produces compressed PARLIAMENT AND COUNCIL dated 17 air according to all settings and controls May 2006. inserted by the control device. Machine Decommissioning Machine means the functional assembly...
- Page 9 General information 1.06 • C a r e f u l l y r e a d t h e t e c h n i c a l Installation and commissioning The installation and commissioning are documentation; only permitted to authorized staff. •...
- Page 10 General information 1.07 Waste disposal should be performed in • that any receiver under pressure has compliance with the laws in force in the been exhausted. country where the machine is installed. Before working on pipes, receivers, hoses Installation, setting up and use of and other components under pressure, compressor should be carried out in confi...
- Page 11 REQUEST FORM” enclosed with this maintenance, installation, etc. Mattei manual and send it to Mattei Compressors Compressors Inc is always available to Inc or to the closest distributor. meet the Purchaser’s requests. However, any enquiry should be made in clear terms, with references to this manual...
- Page 12 General information - Safety 2.01 immediately stop the machine and To operate the machine under any STOP devices on the push-button operating condition, including panel of the control device. maintenance, it is not necessary Fixed guards: These are mounted in that more than one person be present.
- Page 13 General information - Safety 2.02 application for which it is designed (air the data and recommendations given in compression for industrial use). Section 4 and preferably obtain expert Before starting, ensure that compressor advice during the design stage. is fi lled with oil. ...
- Page 14 In case of oil additions, use the same components, it is recommended to type as the one already contained in the contact the after sales service of Mattei machine. Compressors Inc Mixing oils is harmful to the life span of both the oil and the compressor.
- Page 15 General information - Safety 2.04 explicitly for the model; Warning! non-observance, even if only partial, of The machine is fi tted with remote control or with automatic system the instructions; and may start without notice. possible ineffi ciency caused by the non- use or the malfunction of the compressor.
- Page 16 General information - Safety 2.05 Read the instructions manual before carrying out any operation on the machine. Indication pictograms These signs may vary in shape and they give useful information. Direction of rotation. Lifting point. Possibility to carry out jobs. Combination of pictograms The above shown combination of pictograms means:...
- Page 17 Description of machine 3.01 Mattei rotary compressors of the BLADE The compressor is supplied complete series are the result of years of investments with all components described below and in research and development, to improve equipped with optional devices. performance continuously, and at the same Unless differently required, the unit is fi...
- Page 18 Description of machine 3.02 TI013G0008...
- Page 19 Description of machine 3.03 and by two covers. The rotor is provided OPERATING PRINCIPLE with longitudinal grooves within which the vanes slide that are kept in contact with the stator by the centrifugal energy. Sealing, cooling and lubrication of all moving parts are guaranteed by an effi...
- Page 20 Description of machine 3.04 or 2 poles, with short-circuited winding. Minimum pressure and non-return - Class F Insulation valves - IP 55 Protection Class - Power supply according to IEC 38 standard - Voltage/Frequency/Phase 208, 230, 460, 575/60 Hz/3 Ph 230/60 Hz/1 Ph Cooling and Fan Systems The compressor comes with two aluminum...
- Page 21 Description of machine 3.05 Air Tank (unit in version BLADE - TM) CONTROL DEVICE - MANAGEMENT AND CONTROL OF A MICROPROCES- The tank comes with INSTRUCTIONS, SOR “MAESTRO XB” USE, AND MAINTENANCE GUIDE that should be kept and referred to before any use of the tank.
- Page 22 MODBUS protocol. Documents for the optional accessories WARNING !!! CERTIFICATIONS compressor been Ing. Enea Mattei SpA has its company designed to compress AIR ONLY. quality system certifi ed according The compression of other gases is standard UNI EN ISO 9001 by DNV while FORBIDDEN.
- Page 23 Description of machine 3.08 Location of main components 1 - Compressor 2 - Main motor 3 - Fan 4 - Suction fi lter 5 - Transmission 6 - Oil Separator 7 - Radiator 8 - Electrical cabin 9 - MAESTRTO XB controller 10 - Receiver (model “BLADE-TM”...
- Page 24 Description of machine 3.09 Technical data and overall dimensions BLADE 4-5-7 BLADE-TM 4-5-7 Weight 3 Weight 1 receiver Air Outlet Phase Phase Dimensions (inch) Model gallon lbs (net) lbs (net) BLADE 4 3/4" 28,4 31,1 BLADE 5 3/4" 28,4 31,1 BLADE 7 3/4"...
- Page 25 Transportation and handling - 4.01 Installation entire area used when Position of compressor handling the machine, including the area for parking the transport used installing machine, must be identifi ed and inspected in advance to identify any possible “DANGEROUS AREAS”. Be very careful when handling, lifting and transporting the machine not to damage it and not to damage things or cause injuries...
- Page 26 Transportation and handling - 4.02 Installation on the compressor easier, leave at least 1 m Compressor Supply clearance from all other sides. 208 Vac 60 Hz 230 Vac 60 Hz Three Phase (3Ph + Ground) Electrical connection 460 Vac 60 Hz 575 Vac 60 Hz 230 Vac...
- Page 27 The pressure drop is proportional to the led in the radiator, which all versions of the pipe length and most losses occur during Mattei compressors are supplied with. the change of direction (curves, elbows) Cooling the air produces condensate ba- and in the valves.
- Page 28 4.04 Installation Heat Recovery The air fl ow from the fan cools down oil and compressed air, that warms up when pas- sing through the radiator. The recoverable heat represents about 85% of the power installed in the BLADE series machines. The heat produced can be conveniently re- covered and used to heat rooms.
- Page 29 Safety devices - Commands and 5.01 Control Emergency push-button MAESTRO XB controller With this push-button the machine stops immediately, while skipping the regular stop sequence provided by the STOP button. This button should be used ONLY MAESTRO XB is a programmable in case of an emergency.
- Page 30 Safety devices - Commands and 5.02 Controlr Arrow Down key. It has different functions: • to scroll the menu items downwards. • to decrease the numerical varia- ble o in Modify mode, or to move the selection. Enter key. It also has different functions: •...
- Page 31 The Use and Maintenance Manual should maximum and minimum values are factory- always be easily available. set by Mattei though they can be customi- If lost or damaged, further copies can be sed using the programming functions in purchased from the Mattei Sales Organiza- the [User] menu.
- Page 32 6.02 How to Use the Machine Automatic (Auto) (Preset Mode) Menu User access Monitor Menu User Menu Advanced Menu Clock Menu Log Menu Network Menu Info Menu This mode adds another function to the The various menus also use texts informing previous one: the compressor can automa- the user of the meaning of the variables tically stop at low or no air demand condi-...
- Page 33 Operate manually only in case of real need and wait for a reasonable amount of time before restarting the machine. Stop If you have any questions, please contact To stop the compressor, MATTEI. press key The compressor is unloaded (decompres- TI013G0008...
- Page 34 The most important environmental factors at your factory or call Mattei Compressors Inc to fi nd the closest authorized service affecting these intervals are: machine en- vironment (temperature, humidity, and air center.
- Page 35 Every Semester (or every 1.000 hours) Clean or replace the condensate separ- Please apply to Mattei Compressors Inc for tor fi lter (if any) further details. Tighten nuts and screws fi xing the ca-...
- Page 36 7.03 Maintenance Check of oil level (Pict. 1) Then remove any possible dirt which may fall into the structure from the inspection panel. Cleaning of the Pre-fi lter (Pict. 3) When the compressor is off and all inter- nal pressure has been relieved the oil level completly fi...
- Page 37 7.04 Maintenance Be sure that the machine is switched off. Remove the upper panel of the machine. Dismantle the fi lter element (Pict.7-pos.1) by using chain tongs and replace it with a new unit. Before locking the fi lter element, lubricate the gasket.
- Page 38 Check the correct level by means of the specifi c indicator and fi ll it up again, if necessary (Fig.9-pos.3). Using Rotoroil lubricants It is recommended to use Mattei Rotoroil Lubricants. The subsequent changes could be made at the forecasted intervals.
- Page 39 Considering the important role of lubricant the machine if dirt, residues and deposits for operation of the compressor, Mattei of- circulate. fers special lubricants to the users and re- It is also necessary to pay attention to con- commends their use.
- Page 40 8.02 Lubricants Safety Precautions Storage and treatment of oils There is a latent risk of fi re in almost all Usually lubricant containers are built so as compressed air systems and ISO 5388 to prevent any contamination. Standard explains the reasons. When the user receives the lubricant, it is In fact, in compressed air systems both under his responsibility to avoid damages...
- Page 41 Request for air greater than Please refer to the Sales Orga- compressor maximum nization of Mattei Compressors capacity. Inc to study equipment impro- vement. The setting of the maximum Verify the correct setting of ope- The inside pressure exceeds pressure value in the [USER rating parameters.
- Page 42 9.02 Troubleshooting PROBLEM CAUSE SOLUTION C. Oil The air-oil separator fi lter is Replace the fi lter. Excessive oil consumption; clogged. (See chapter 7) the level lowers too quickly; oil is detected within the network. D. Temperature The radiator or the fi lter of Verify the cause and remove The compressor stops due to the cooling air is dirty;...
- Page 43 12. Power factor [cos φ] 13. Rated intensity Cooling BLADE series electric motors are self-ven- tilated. It is necessary to check that no dirt has ac- cumulated on the rear cover of the motor. Dirt could restrict the cooling air fl ow.
- Page 44 NOTE Ing. ENEA MATTEI S.p.A. will not take any responsibility for damages to people or objects that may derive from the recycling of individual components of the machine,...
- Page 45 Condensate Unload in 12.01 Optional Kit Cleaning the drain solenoid valve fi lter Confi rm all pressure has been re- moved from the condensate separator hou- sing. Unscrew the connection and remove the drain solenoid valve. Withdraw the solenoid valve fi lter using beak pliers, remove any dirt and wash with detergent.
- Page 46 Form to request Technical service Mattei Compressor, Inc. 9635 Liberty Road, Suite E Randallstown, MD 21133 Tel: 410.521.7020 Fax: 410-521-7024 email: info@matteicomp.com Company Address Please note our request for intervention on our machine: Model Serial number Intervention to be carried out by:...
- Page 47 Form to request spare parts Mattei Compressor, Inc. 9635 Liberty Road, Suite E Randallstown, MD 21133 Tel: 410.521.7020 Fax: 410-521-7024 email: info@matteicomp.com Company Address Please note our order no. dated with required delivery for our machine : Model Serial number...
- Page 48 Suction fi lter Oil fi lter Air-Oil separator fi lter element Intake valve spares kit Maintenance kit “B” BLADE 4-7 IF57A25253 Combined assembly spares kit Belt Note: please contact Mattei Compressors Inc to obtain the codes of kits for preliminary maintenance. TI013G0008...
- Page 49 PRODUCT SPECIFICATIONS Product Specifications "LX version" BLADE 4 BLADE 5 Tension Frequency Phases V Hz ph 230 60 1 Motor rated speed 1800 Nominal working pressure Maximum working pressure Nominal delivery scfm 20,4 31,8 Terminals absorbed power 4,76 7,06 Noise level (max) dB(A) Oil carry over ppm w/w...
- Page 50 PRODUCT SPECIFICATIONS Product Specifications "LX version" BLADE 4 BLADE 5 BLADE 7 Tension Frequency Phases V Hz ph 230 60 3 Motor rated speed 1800 3600 Nominal working pressure Maximum working pressure Nominal delivery scfm 20,4 31,8 Terminals absorbed power 4,61 6,67 9,00...
- Page 51 PRODUCT SPECIFICATIONS Product Specifications "LX version" BLADE 4 BLADE 5 BLADE 7 Tension Frequency Phases V Hz ph 575 60 3 Motor rated speed 1800 3600 Nominal working pressure Maximum working pressure Nominal delivery scfm 20,4 31,8 Terminals absorbed power 4,61 6,67 9,00...
- Page 52 PRODUCT SPECIFICATIONS Product Specifications "HX version" BLADE 4 BLADE 5 BLADE 7 Tension Frequency Phases V Hz ph 208 60 3 3600 Motor rated speed 1800 Nominal working pressure Maximum working pressure Nominal delivery scfm 17,52 Terminals absorbed power 4,65 6,68 8,94 Noise level (max)
- Page 53 PRODUCT SPECIFICATIONS Product Specifications "HX version" BLADE 4 BLADE 5 BLADE 7 Tension Frequency Phases V Hz ph 460 60 3 Motor rated speed 1800 3600 Nominal working pressure Maximum working pressure Nominal delivery scfm 17,5 Terminals absorbed power 4,65 6,68 8,94 Noise level (max)
- Page 54 PRODUCT SPECIFICATIONS Product Specifications "HHX version" BLADE 4 BLADE 5 BLADE 7 Tension Frequency Phases V Hz ph 460 60 3 3600 Motor rated speed 1800 Nominal working pressure Maximum working pressure Nominal delivery scfm 14,8 Terminals absorbed power 4,60 6,75 8,78 Noise level (max)
- Page 55 PRODUCT SPECIFICATIONS Product Specifications "HHX version" BLADE 4 BLADE 5 Tension Frequency Phases V Hz ph 230 60 1 Motor rated speed 1800 Nominal working pressure Maximum working pressure Nominal delivery scfm 14,8 Terminals absorbed power 4,75 7,15 Noise level (max) dB(A) Oil carry over ppm w/w...
- Page 56 PRODUCT SPECIFICATIONS Product Specifications "HHX version" BLADE 4 BLADE 5 BLADE 7 Tension Frequency Phases V Hz ph 230 60 3 Motor rated speed 1800 3600 Nominal working pressure Maximum working pressure Nominal delivery scfm 14,8 Terminals absorbed power 4,60 6,75 8,78 Noise level (max)
- Page 57 PRODUCT SPECIFICATIONS Product Specifications "HHX version" BLADE 4 BLADE 5 BLADE 7 Tension Frequency Phases V Hz ph 575 60 3 Motor rated speed 1800 3600 Nominal working pressure Maximum working pressure Nominal delivery scfm 14,8 Terminals absorbed power 4,60 6,75 8,78 Noise level (max)
Need help?
Do you have a question about the BLADE Series and is the answer not in the manual?
Questions and answers