Download Print this page
BENDIX BP-R1 Service Data

BENDIX BP-R1 Service Data

Bobtail proportioning relay valve
Hide thumbs Also See for BP-R1:

Advertisement

Quick Links

®
Bendix
BP-R1
Bobtail Proportioning Relay Valve
®
®
Control
Exhaust
Supply
Figure 1 – Bendix
BP-R1
®
DESCRIPTION
The Bendix
BP-R1
bobtail proportioning relay valve
®
®
is a combination of two individual valves in a single
housing. The lower portion, or body, of the valve contains
a "standard" service brake relay valve which functions as
a relay station to speed up brake application and release.
The upper portion, or cover, houses a brake proportioning
valve which reduces normal service brake application
pressure when the tractor is not towing a trailer.
Used in tractor air brake systems only, the BP-R1 valve
is installed in place of a standard relay valve. It functions
as a standard service relay during operation of a tractor-
trailer combination. During bobtail tractor operation, the
BP-R1 valve improves controllability and reduces stopping
distances by reducing air pressure to the rear actuators/
chambers, whose axle load has been greatly reduced.
While the BP-R1 valve can incorporate various crack
pressures to accommodate specific applications, the
standard is 4 psi.
Service
Delivery
Bobtail Proportioning Relay Valve
®
Service
Exhaust
Designed for frame or cross member mounting, the BP-R1
valve is furnished with a mounting bracket which is attached
to two of the four cover cap screws. Replacement valves
are furnished with a universal mounting bracket, which
allows the valve to replace most standard relays.
All air connections on the BP-R1 valve are identified with
cast, embossed letters for ease of installation. The letter
identification and air line connections are shown below
for reference.
OPERATION
BP-R1 Valve Air Connection
Supply (to reservoir)
Delivery (to brake actuator)
Service (brake valve rear axle
service delivery)
Control (to delivery of trailer supply
valve)
Control
Vent
Supply
Embossed
Identification
SUP
DEL
SER
CON
1

Advertisement

loading
Need help?

Need help?

Do you have a question about the BP-R1 and is the answer not in the manual?

Questions and answers

Summary of Contents for BENDIX BP-R1

  • Page 1 “standard” service brake relay valve which functions as a relay station to speed up brake application and release. All air connections on the BP-R1 valve are identified with The upper portion, or cover, houses a brake proportioning cast, embossed letters for ease of installation. The letter...
  • Page 2: General Safety Guidelines

    BP-R1 valve delivery ports to the brake actuators. (See Figure 4.)
  • Page 3 Air from the service brake actuators returns to the BP-R1 valve and Figure 4 – BP-R1 Applying - Tractor/Trailer flows out the open exhaust. (See Figure 6.)
  • Page 4 When the trailer supply valve (dash control with red octagonal As service pressure begins to exceed the preset initial button) is activated to disconnect the trailer, air in the Bendix ® application, the proportioning piston will move sufficiently...
  • Page 5 TRACTOR Perform the tests and inspections presented at the When the brake application is released, air pressure in the prescribed intervals. If the BP-R1 valve fails to function as service port of the Bendix BP-R1 valve returns to the ®...
  • Page 6: Leakage Tests

    3:1. At 70 psi service pressure, delivered pressure should be 15 to 25 psi. To properly test the function of the BP-R1 valve, a pair of test gauges or gauges of known accuracy must be used. 10. Make a full brake application and note that both test gauges register the same pressure.
  • Page 7: Valve Installation

    Exhaust Piston (New Style) ..Valve Spring ......Exhaust Piston O-Ring ....Sealing Ring ......Exhaust Diaphragm (If Fitted)..Exhaust Cover Screw ....Exhaust Cover ......Figure 10 – Bendix BP-R1 Bobtail Brake Proportioning Relay Valve ® ® DISASSEMBLY VALVE INSTALLATION 1.
  • Page 8: Cleaning And Inspection

    16. While holding the inlet valve seat (32) in place, remove and discard the retaining ring (30) from the proportioning piston (28). The Bendix BP-R1 valve may be lightly clamped in a ® ® 17. Remove the inlet valve seat (32), the inlet valve (33),...
  • Page 9 8. Install both the large and small diameter o-rings (25 & 25. Install the BP-R1 valve on the vehicle and perform 26) on the blend back piston (24), then insert the small the Operation and Leakage Tests before returning the diameter of the proportioning piston (28) into the small vehicle to service.
  • Page 10 Log-on and Learn from the Best On-line training that's available when you are 24/7/365. Visit brake-school.com. SD-03-1067 Rev. 010 © 2019 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • 02/19 • All Rights Reserved...